case studies off-highway
TRANSCRIPT
Danfoss Editron | Off-highway
www.danfoss.com/editron
Danfoss Editron · Off-highway · ©Danfoss
Case studies
Off-highway
EDITRON is the world’s most sophisticated electric drivetrain system, controlled by powerful software to deliver maximum efficiencies.
30%
Saves operational costs up to
5 6
The EDITRON software controls
and optimizes each individual
component of the hybrid
drivetrain, making power
distribution in the 12H GTE
Hybrid far more intelligent. With
this application of EDITRON,
the parallel hybrid system
reacts instantly to the workload,
providing an extra power boost
to the 7.4-liter Final Tier 4 diesel
engine. The hybrid system can
quickly deliver up to 510 hp
(380kW) and generate 2,000
Nm of torque. The heavy-duty
horsepower guarantees that the
machine can manage demanding
applications.
The hybrid machine is very
compact, yet delivers a 72 percent
increase in power, 54 percent
increase in torque and 5 percent
noise reduction. It weighs 54,000
lbs while remaining in a higher
power group normally only
featuring heavier machines,
offering increased power density.
This means customers can have
the same amount of power in a
smaller machine.
Furthermore, the working
efficiency of the 12H GTE Hybrid
harvester is 27 percent higher
than non-hybrid machines.
The integration of EDITRON
also significantly reduces the
fuel consumption (by 20 to 30
percent) and CO2 and small
particle emissions per felled cubic
meter (by 25 percent), which is
beneficial to both the operator
and the environment.
Steadfast commitment to sustainable forestryThe engineers at Logset were looking for a way to improve the existing function of its largest harvester in order to maximize its output without taxing the engine or damaging the harvest in the process. While an obvious solution might be to use a larger, more powerful engine for the harvester, that option would only flatten the trees and damage the land before the trees could be harvested. They needed a better solution.
Together with Danfoss Editron, they designed the Logset 12H GTE Hybrid Harvester — the first of its kind in forestry machinery.
Danfoss Editron delivered electrification technology to support Pon Equipment AS in its development of a fully battery-operated 25-ton electric excavator.
Transforming diesel-powered
excavators into fully electric
earth moving machines will be
key for meeting the Norwegian
government’s new policy on zero-
emission construction sites. Diesel
use in construction machinery
accounts for about 20 percent of
all CO₂ emissions in Oslo. The new
policy has been put in place in
order to support Norway’s radical
proposal, pledged in 2016, to
become climate neutral by 2030.
The Cat 323F Z-line is a clean,
green innovative machine,
enabled by Danfoss’ powerful
EDITRON drivetrain system and
controlled by Danfoss’ proprietary
software. The machine can
operate for up to seven hours
on a single battery charge
under nominal load. The electric
excavator is zero emission, and
significantly quieter than the
former diesel machine, which
makes it ideal for use in urban
areas with noise restrictions.
EDITRON powertrain systems
are rugged and compact, with
smart software controls that are
suitable for hybrid and electric
applications within the power
range of 30kW to 2,000kW.
The EDITRON drivetrain is a
market leading technology when
it comes to size and performance,
and its efficiency and robustness
are critical for the heavy-duty
demands of the construction
industry.
Electrifying the excavator brings
multiple benefits for customers:
zero emissions, safer and more
reliable operations and shorter
payback time.
Developing ZERO emissionconstruction sites
SCOPE OF DELIVERY• EM-PMI motor
• ES-SC energy storage
• EC-C DC/DC converter
• EC-C inverter
• Parallel hybrid system
MAIN BENEFITS• Power increase +72%
• 20-30% reduction in fuel consumption
• World’s most powerful forest harvester - 360kW
SCOPE OF DELIVERY• EMP-PMI motor
• EC-C inverter
• EC-IDC battery charger
• EC-MG multiconverter
MAIN BENEFITS• Zero emissions
• Significantly quieter
• Safer and more reliable operations
Manufacturer: Logset Oy
Type: Parallel hybrid
Delivery: 2016 Manufacturer: Pon Equipment AS
Type: Battery electric
Delivery: 2018
12H GTE Hybrid forest harvester
Electric excavator Z-Line
© Copyright Danfoss | Produced by advertising agency Ilme | 2019.11
The EDITRON off-highway system
has been designed from the ground
up to ensure maximum efficiency at
real-world load speeds. Designed for
seamless integration, and available
as both hybrid and fully-electric, the
Editron off-highway system delivers
high performance and fuel reduction
savings of up to 50 percent in
hybrid systems.
The system is optimized for harsh
environment and offers unmatched
efficiency and endurance even in the
roughest conditions. Dust, moisture,
mechanical vibrations and extreme
temperatures are simply no match.
Compact and lightweight, every
EDITRON system is designed to last
the entire life cycle of the machine.
The EDITRON systems offer a power
range of 30kW to 2,000kW. A high
tolerance to shocks and vibrations
means excellent reliability. All
components are liquid-cooled,
guaranteeing reliability throughout
a wide ambient temperature range
and broad range of environments.
Lightweight and compact, EDITRON
saves space and allows for flexibility in
installation. Our easy-to-use software
platform makes system integration
quick and easy and takes care of
monitoring, diagnostics and set-
up. Our advanced control software
guarantees superior performance in
even the most demanding situations.
Electrifying heavy-duty vehicles and machines
2 Danfoss Editron · Off-highway · ©Danfoss
EDITRON OFF-HIGHWAY SYSTEM - SERIAL HYBRID
• Lower fuel/energy consumption
• Highest possible productivity and
energy savings
• Easy integration
• Reduced CO2 and small particle
emissions
• Space and weight savings
• Improved handling and drive
performance
• Higher efficiency
• Less audible noise
• Lower maintenance costs
• World class software development
and user interface design
Danfoss EDITRON off-highway system benefits
Variable speed diesel gensetEM-PMI generator• Power range up to 750kW
EC-C inverter• Power range up to 1200kW
Traction motors4x EM-PMI motors• Power range up to 750kW
4x EC-C inverters• Power range up to 1200kW
Versatile energy storageEC-C DC/DC converter
ES-SC supercapacitor energy storage or any battery type
HEADQUARTERS AND FACTORYLentokentäntie 44 53600 LappeenrantaFINLANDPhone: +358 40 450 [email protected]
DANFOSS EDITRONÄyritie 8 C 01510 VantaaFinland
DANFOSS EDITRON BVSaturnus 1 8448 CC, Heerenveen The Netherlands +31 85 878 18 95
DANFOSS EDITRONHöyläkatu 153500 Lappeenranta Finland
DANFOSS EDITRONNordborgvej 81 DK-6430 Nordborg DenmarkOur team is working to enable
a cleaner tomorrow through electrification, developing systems that deliver more power with less fuel consumption and fewer emissions. Our unique Synchronous Reluctance Assisted Permanent Magnet (SRPM) technology and software deliver market-leading efficiency to revolutionize hybrid and electric applications for commercial vehicles, machines and marine vessels within the power range of 30kW to 2,000kW. Our rugged and compact systems are teamed with smart software controls to provide a
comprehensive drivetrain solution for our customers. Based in Lappeenranta, Finland, our unit operates in the Netherlands, Hong Kong and Taiwan, serving our broad international client base, with exports to Europe and Asia representing 90 per cent of sales. At Danfoss Editron, we’ve assembled some of the brightest minds in the industry to work on the technologies that will enable the world of tomorrow to do more with less, and ensure a pollution-free future.
Danfoss Editron is changing how the world moves with hybrid and electric powertrain systems for heavy duty vehicles and machines on land and sea.
Danfoss Editron Electricity in motion
3
SERIAL HYBRID SYSTEM
PARALLEL HYBRID SYSTEM
FULL ELECTRIC SYSTEM
GEARBOX AXLE/WHEELS
MOTOR
CONTROL
STORAGECOMBUSTION ENGINE
CONVERTERINVERTERINVERTER
GENERATOR /E-MOTOR
Danfoss Editron | Off-highway
www.danfoss.com/editron
Danfoss Editron · Off-highway · ©Danfoss
Case studies
Off-highway
EDITRON is the world’s most sophisticated electric drivetrain system, controlled by powerful software to deliver maximum efficiencies.
30%
Saves operational costs up to
5 6
The EDITRON software controls
and optimizes each individual
component of the hybrid
drivetrain, making power
distribution in the 12H GTE
Hybrid far more intelligent. With
this application of EDITRON,
the parallel hybrid system
reacts instantly to the workload,
providing an extra power boost
to the 7.4-liter Final Tier 4 diesel
engine. The hybrid system can
quickly deliver up to 510 hp
(380kW) and generate 2,000
Nm of torque. The heavy-duty
horsepower guarantees that the
machine can manage demanding
applications.
The hybrid machine is very
compact, yet delivers a 72 percent
increase in power, 54 percent
increase in torque and 5 percent
noise reduction. It weighs 54,000
lbs while remaining in a higher
power group normally only
featuring heavier machines,
offering increased power density.
This means customers can have
the same amount of power in a
smaller machine.
Furthermore, the working
efficiency of the 12H GTE Hybrid
harvester is 27 percent higher
than non-hybrid machines.
The integration of EDITRON
also significantly reduces the
fuel consumption (by 20 to 30
percent) and CO2 and small
particle emissions per felled cubic
meter (by 25 percent), which is
beneficial to both the operator
and the environment.
Steadfast commitment to sustainable forestryThe engineers at Logset were looking for a way to improve the existing function of its largest harvester in order to maximize its output without taxing the engine or damaging the harvest in the process. While an obvious solution might be to use a larger, more powerful engine for the harvester, that option would only flatten the trees and damage the land before the trees could be harvested. They needed a better solution.
Together with Danfoss Editron, they designed the Logset 12H GTE Hybrid Harvester — the first of its kind in forestry machinery.
Danfoss Editron delivered electrification technology to support Pon Equipment AS in its development of a fully battery-operated 25-ton electric excavator.
Transforming diesel-powered
excavators into fully electric
earth moving machines will be
key for meeting the Norwegian
government’s new policy on zero-
emission construction sites. Diesel
use in construction machinery
accounts for about 20 percent of
all CO₂ emissions in Oslo. The new
policy has been put in place in
order to support Norway’s radical
proposal, pledged in 2016, to
become climate neutral by 2030.
The Cat 323F Z-line is a clean,
green innovative machine,
enabled by Danfoss’ powerful
EDITRON drivetrain system and
controlled by Danfoss’ proprietary
software. The machine can
operate for up to seven hours
on a single battery charge
under nominal load. The electric
excavator is zero emission, and
significantly quieter than the
former diesel machine, which
makes it ideal for use in urban
areas with noise restrictions.
EDITRON powertrain systems
are rugged and compact, with
smart software controls that are
suitable for hybrid and electric
applications within the power
range of 30kW to 2,000kW.
The EDITRON drivetrain is a
market leading technology when
it comes to size and performance,
and its efficiency and robustness
are critical for the heavy-duty
demands of the construction
industry.
Electrifying the excavator brings
multiple benefits for customers:
zero emissions, safer and more
reliable operations and shorter
payback time.
Developing ZERO emissionconstruction sites
SCOPE OF DELIVERY• EM-PMI motor
• ES-SC energy storage
• EC-C DC/DC converter
• EC-C inverter
• Parallel hybrid system
MAIN BENEFITS• Power increase +72%
• 20-30% reduction in fuel consumption
• World’s most powerful forest harvester - 360kW
SCOPE OF DELIVERY• EMP-PMI motor
• EC-C inverter
• EC-IDC battery charger
• EC-MG multiconverter
MAIN BENEFITS• Zero emissions
• Significantly quieter
• Safer and more reliable operations
Manufacturer: Logset Oy
Type: Parallel hybrid
Delivery: 2016 Manufacturer: Pon Equipment AS
Type: Battery electric
Delivery: 2018
12H GTE Hybrid forest harvester
Electric excavator Z-Line
© Copyright Danfoss | Produced by advertising agency Ilme | 2019.11
The EDITRON off-highway system
has been designed from the ground
up to ensure maximum efficiency at
real-world load speeds. Designed for
seamless integration, and available
as both hybrid and fully-electric, the
Editron off-highway system delivers
high performance and fuel reduction
savings of up to 50 percent in
hybrid systems.
The system is optimized for harsh
environment and offers unmatched
efficiency and endurance even in the
roughest conditions. Dust, moisture,
mechanical vibrations and extreme
temperatures are simply no match.
Compact and lightweight, every
EDITRON system is designed to last
the entire life cycle of the machine.
The EDITRON systems offer a power
range of 30kW to 2,000kW. A high
tolerance to shocks and vibrations
means excellent reliability. All
components are liquid-cooled,
guaranteeing reliability throughout
a wide ambient temperature range
and broad range of environments.
Lightweight and compact, EDITRON
saves space and allows for flexibility in
installation. Our easy-to-use software
platform makes system integration
quick and easy and takes care of
monitoring, diagnostics and set-
up. Our advanced control software
guarantees superior performance in
even the most demanding situations.
Electrifying heavy-duty vehicles and machines
2 Danfoss Editron · Off-highway · ©Danfoss
EDITRON OFF-HIGHWAY SYSTEM - SERIAL HYBRID
• Lower fuel/energy consumption
• Highest possible productivity and
energy savings
• Easy integration
• Reduced CO2 and small particle
emissions
• Space and weight savings
• Improved handling and drive
performance
• Higher efficiency
• Less audible noise
• Lower maintenance costs
• World class software development
and user interface design
Danfoss EDITRON off-highway system benefits
Variable speed diesel gensetEM-PMI generator• Power range up to 750kW
EC-C inverter• Power range up to 1200kW
Traction motors4x EM-PMI motors• Power range up to 750kW
4x EC-C inverters• Power range up to 1200kW
Versatile energy storageEC-C DC/DC converter
ES-SC supercapacitor energy storage or any battery type
HEADQUARTERS AND FACTORYLentokentäntie 44 53600 LappeenrantaFINLANDPhone: +358 40 450 [email protected]
DANFOSS EDITRONÄyritie 8 C 01510 VantaaFinland
DANFOSS EDITRON BVSaturnus 1 8448 CC, Heerenveen The Netherlands +31 85 878 18 95
DANFOSS EDITRONHöyläkatu 153500 Lappeenranta Finland
DANFOSS EDITRONNordborgvej 81 DK-6430 Nordborg DenmarkOur team is working to enable
a cleaner tomorrow through electrification, developing systems that deliver more power with less fuel consumption and fewer emissions. Our unique Synchronous Reluctance Assisted Permanent Magnet (SRPM) technology and software deliver market-leading efficiency to revolutionize hybrid and electric applications for commercial vehicles, machines and marine vessels within the power range of 30kW to 2,000kW. Our rugged and compact systems are teamed with smart software controls to provide a
comprehensive drivetrain solution for our customers. Based in Lappeenranta, Finland, our unit operates in the Netherlands, Hong Kong and Taiwan, serving our broad international client base, with exports to Europe and Asia representing 90 per cent of sales. At Danfoss Editron, we’ve assembled some of the brightest minds in the industry to work on the technologies that will enable the world of tomorrow to do more with less, and ensure a pollution-free future.
Danfoss Editron is changing how the world moves with hybrid and electric powertrain systems for heavy duty vehicles and machines on land and sea.
Danfoss Editron Electricity in motion
3
SERIAL HYBRID SYSTEM
PARALLEL HYBRID SYSTEM
FULL ELECTRIC SYSTEM
GEARBOX AXLE/WHEELS
MOTOR
CONTROL
STORAGECOMBUSTION ENGINE
CONVERTERINVERTERINVERTER
GENERATOR /E-MOTOR