carenal 2013 (n5405).indd

design - quality - service

NORCAN - CARENAL48 rue des Aviateurs - BP 60120F-67503 HAGUENAU cedexTél. +33 (0)3 88 93 26 26Fax +33 (0)3 88 93 30 74E-mail : [email protected]

c1 0713 / N5430

NorcaN, the leading French manufacturer of modular aluminum construction systems. markets this range of steel coated tubing under the brand careNal. Simplicity, fl exibility and the low price levels of this range lets you achieve economical storage and logistic solutions.

With its 25 years of experience in the fi eld of aluminum structures. NorcaN has always positioned itself as a provider of solutions for managing and streamlining product fl ow and enabling businesses to retain their competitiveness.

NorcaN has also developed new accessories to integrate the profi le system with the careNal range (p.16). These designs can benefi t from the advantages of both systems: aesthetics, robustness and the long life of the main frame constructed from aluminum profi les and the modular low cost careNal tubing and wheel conveyors for the functional part of the structures.

The strength of NorcaN lies in the personalised support throughout your project by a competent technical sales team.

3

ep

F0116F0106

F0105 F0107

F0101 – steel pipe Ø 27.7, 1 mm thick + ivory ABS F0102 – steel pipe Ø 27.7, 1 mm thick + gray ABSF0103 – steel pipe Ø 27.7, 1 mm thick + yellow ABSF0104 – steel pipe Ø 27.7, 1 mm thick + blue ABSF0109 – steel pipe Ø 27.7, 1 mm thick + white ABS

F0106 – steel pipe stainless steel Ø 27.7, 0.7 mm thickF0116 – steel pipe stainless steel Ø 27.7, 1.1 mm thick

F0111 – steel pipe Ø 27.7, 2 mm thick + ivory ABSF0119 – steel pipe Ø 27.7, 2 mm thick + white ABS

F0105 – steel pipe Ø 27.7, 1 mm thick + black ABS + ESD: electrostatic discharge layer

F0107 – steel pipe Ø 27.7, 1 mm thick + ivory fl at ABS see the special joints p.5

Length of pipes: main dimensions and spacings

Loads on joints (’’ black’’type):

MS [Nm] FX1[N] FX2[N] FZ1[N] FZ2[N]

pipes coated

1015

700900

6001000

500900

19002900

pipes stainless steel

1015

200270

400500

10001400

12001500

MS [Nm] : torque for the M6 screwFX1. FX2. FZ1. FZ2 : force required before slippage, empirically obtained through extensive testing

Stiffness and elastic limit of the pipes*: e [mm] 500 750 1000 1500 2000

F [N] (ep=1 mm) fz [mm] (ep=1 mm)

12003

8006

60010

40023

30042

F [N] (ep=2 mm) fz [mm] (ep=2 mm)

20002

13006

100010

67022

50039

F [N] (inox ep=0.7mm)fz [mm] (inox ep=0.7mm)

F [N] (inox ep=1.1mm)fz [mm] (inox ep=1.1mm)

17004

26704

11309

17809

85016

135016

57035

90037

43062

67065

e [mm] : distance between pipesF [N] : force limit before permanent deformationfz [mm] : approximate value of the arrow F * The required safety factor must be applied .

ABS coated steel pipe 1 rust protection 2 Steel pipe 3 aBS coating

ml (ep=1) = 0.7 kg/mI(ep=1) = 5.7·103 mm4

ml (ep=2) = 1.2 kg/mI(ep=2) = 10·103 mm4

max length = 4 m

pipes, 28 series

Polished stainless steel pipeml = (ep=0.7) 0.5kg/mI(ep=0.7) = 5.4 ·103 mm4

ml (ep=1.1) 0.7kg/mI(ep=1.1) = 8.1 ·103 mm4

max length = 4 mml : linear massI : Moment of inertia

4

F1151

F1152

F1153

F1154

F1155

F1156

F1157

F1158

joints and accessories

joint, single

F1151 – black

F1101 – galvanised

F1121 – nickel plated

joint, 90°

F1152 – black



joint, 2 x 90°

F1153 – black



joint, 180°

F1154 – black



joint, 4 x 90°

F1155 – black



joint, crossed

F1156 – black



joint, adjustable angle

F1157 – black



joint, parallel

F1158 – black



5

F1302

F1160

F1162

F1168 F1168

F1166F1161

F1304

F1303

F1356F1325

36

Ø 38


joint, 90° angledF1160 – blackF1110 – galvanisedF1130 – nickel plated

joint, 45°F1162 – blackF1112 – galvanisedF1132 – nickel plated

F1161 – simple joint, semi closed, lacquered blackF1111 – simple joint, semi closed, galvanised for fl at pipes - dimensions see F1151, p.4

F1166 – cross joint, semi closed, lacquered blackF1116 – cross joint, semi-closed, galvanised for fl at pipes - dimensions see F1156, p.4

F1168 – simple joint, dynamic, lacquered black

F1118 – simple joint, dynamic, galvanised to achieve pivotable mounts

F1304 – joint for joining pipes ep = 1 (unsuitable for stainless steel pipes and 2 mm steel pipes) This joint cannot support bending momentsmaterial: galvanised steel

F1325 – black end cap:for all types of pipes, material: Pe

F1356 – black pipe plug: for all types of pipes, material: PP

F1302 – 2 corner reinforcement with self-tapping screws. It can also be used to support panelsmaterial: galvanised steel F1303 – plate clamp: for the connection between pipes and fl at parts material: galvanised steel

6

F1340

F1386

40

2F1379

F1373F1370

F1371

F1369F1368

3 4

F1371 – panel support ring, ivory:increases the outer diameter of a pipe tocreate a level surface for plates.material: aBS

F1368 – levelling bracket, ivory ABS

F1369 – fi xing bracket for panels , ivory ABS With 4 holes Ø 3 mm for fi xing panels

F1370 – clear identifi cation plate: 150 mm x 60 mmmaterial: PVc colourless

F1373 – clip ring for identifi cation plate: material: ivory aBS

F1379 – hook, for pipes, Series 28 material: steel Ø 2.5 mm, galvanised

F1386 – clip ring with brushesto create a surface based or pinching objects without scratching. For all types of pipes.material: PVc. fi ber length: 5 mm, material: Pa6


F1340 – collar for mounting panelsmaterial: galvanised steel

allows the mounting of plates, panels, shelves, worktops.

7

F1462

F1460

F1317

126entraxe

45±15mm

55±15mm

F1451F1450F1463F1461

adjustable feet, Ø 50tapered plug fi tting with the end threaded 1/2’’ Material: galvanised steel

Ref. for pipes

F1400F1405F1407F1410

1 mm thick coated steel2 mm thick coated steel1.1 mm thick stainless steel0.7 mm thick stainless steel

adjustable feet Ø 50 with rubber inserttapered plug fi tting with the end threaded 1/2’’ material: galvanised steel

Ref. for pipes

F1401F1406F1408F1411

1 mm thick coated steel2 mm thick coated steel1.1 mm thick stainless steel0.7 mm thick stainless steel

F1317 – support for castor wheel1 support F1317 for castor F1460, F1461, F1462, F1463, F1464 and F1465

the fi xing faces are 16 mmbelow the axes of the pipes (h - A = 16 mm)1 support F1317 consists of: - 4 clamps in galvanised steel - 4 screws / nuts

fi xed and swivel castors: steel bracket zinc chromate, wheel with non-marking rubber in blue or gray (el-el-B or G) and white polypropylene (PP). Types and dimensions see table below.

* Mounts with a bracket F1317

components - accessories

design. A h D L1 pivot. BrakeLoad in N

Pipethickness Tyre

F1450F1451

102102

--

7575

2525

yesyes

noyes

600600

0.7-1-1.10.7-1-1.1

EL-GEL-G

F1452F1453

102102

--

7575

2525

yesyes

noyes

600600

22

EL-G EL-G

F1460*F1461*F1462*

F1463*F1464*F1465*

128128128

155155155

144.5144.5144.5

171.5171.5171.5

100100100

125125125

363636

363636

yesyesno

yesyesno

noyesno

noyesno

125012501250

200020002000

allallall

allallall

PPPPPP

EL-BEL-BEL-B

8

components - accessories

base steel: pensures the rigidity of an assembly, for towing, to handle heavy loads and / or be lifted with a forklift.

For further information, please contact us.

curved pipes: on request, careNal pipes can be curved.

For further information, please contact us.

example of applicationtrolleys

9

F0233

F1030 F1031

F1035 F1035

F1033 F1033

F1032F1032

F0231

F0230

F0230 – wheel conveyor Ø 32 x 24 galvanised S40white rollers Pa

F0231 – wheel conveyor Ø 32 x 24 galvanised ESD S40F0233 – shouldered wheel conveyor Ø 32 x 24 galvanised ESD S40black rollers with electrostatic dissipating material

Track and axles in galvanised steelspacing of rollers: 35 mm

In the case of gravity conveyors, the angle of inclination is to be determined through tests(usually 1.5 ... 5 degrees)

maximum load per roller: 200 N (permanent deformation from 800 N)4 m long, linear mass ml = 1.4 kg / m

Stiffness and elastic limit of the wheel conveyors S40*e [mm] 500 750 1000 1500 2000

F [N] (S40)fz [mm] (S40)

18002

12003

9006

60014

45024

e [mm] : distance between supportsF [N] : force limit before permanent deformationfz [mm] : approximate value of the arrow under force F* The required safety factor must be applied .

F1030 – support for wheel conveyors S40 with self piercing screwwidth: 46 mmmaterial: galvanised steel

F1031 – support with stop for wheel conveyors S40 self piercing screw width: 46 mm, material: galvanised steel

F1035 – support for remote wheel conveyors S40 Self piercing screwwidth: 46 mmmaterial: galvanised steel

F1033 – intermediate support for wheel conveyors S40Self piercing screwwidth: 46 mmmaterial: galvanised steel

F1032 – connector piece for wheel conveyors S40 width: 43 mmmaterial: galvanised steel

wheel conveyors, 40 series

F = point load in case of uniformly distributed load on e, twice F is admissible

10

F0311F0310

F0309

F0301

F1300

F1384

F1301

F1384

F0310F0310


F0301 – side guide plate folded galvanised thickness 1 mm: assembled with self piercing screws, N343, on wheel conveyors 40 and 85length: 4 m

F1300 – support for pipes Ø 27.7 with 2 self-piercing screws: For achieving feeding using pipes only. For gravity feed the angle must be determined by experimentation

material: galvanised steel

F1301 – support for pipes Ø 27.7 with stop and 2 self piercing screwsmaterial: galvanised steel

F1384 – conical sliding bush ivory ABSallows sliding boxes and / or cartons to travel over joints without being obstructed

F0310 – side guide S40height above rollers 22 mm, to fi t onto the track material: PVcF0311 – offset side guide, offset by 27 mm S40height above rollers 22 mm, 27 mm lateral offset to fi t on the trackmaterial: PVc

F0309 – guide rails for separating parallel wheel conveyorswidth 40 mm, central height 22 mm above the rollers material: PVcjoint is the same as a rail with bracketsF1030, F1033, F1035, F1034, F1032

INSTALLATION INFO: position the rail in the guide and push in , starting with one of the ends.

11

F1034 F1034

F1036F1036F1035

2056 roller

F1034 – intermediate support for roller rails S40allows the slope of a rail to be changed or to accelerate or brake product.material: galvanised steel

F1036 – brake for wheel conveyors:can stope boxes and / or cartons on wheel conveyors or slow them down before the end stops.Dependant on loads and speeds one or more brakes can be installed.material: stainless steel sheet


Slides material: galvanised steelF1051 length 300 mmF1052 length 400 mmF1053 length 500 mmallows the inclination of the tray at the end of travel.

The slides improve the ergonomics of work.The steep inclination of parts bins gives good product visibility and allows access to items at the bottom of box without the operator having to break his wrist.

12

F0241

F1040

F1042

F1041

F1042

F1043


stiffness and elastic limit of the wheel conveyors S85*e [mm] 500 750 1000 1500 2000F [N] (S85)fz [mm] (S85)

36002

24003

18006

120014

90024

e [mm] : distance between supportsF [N] : force limit before permanent deformationfz [mm] : approximate value of the arrow F * The required safety factor must be applied.

F1040 – support for S85 wheel conveyors Self piercing screwwidth: 89 mm, material: galvanised steel

F1041 – support with stop for wheel conveyors S85 Self piercing screwwidth: 89 mm, material: galvanised steel

F1042 – joint piece for wheel conveyor S85width: 89 mmmaterial: galvanised steel

F1043 – intermediate support wheel conveyor S85 Self piercing screwwidth: 89 mmmaterial: galvanised steel

F0241 – wheel conveyorØ 44 x 60 galvanised ESD S85material: galvanised steeleSD rollers Paelectrostatic dissipating materialroller spacing: 50 mmlength: 4 mmaximum load per roller: 300 N

gravity conveyor:angle 1.5 ° ... 5°

F = point load in case of uniformly distributed load on e, twice F is admissible

13

F5711F5710

components - LED lamps

magnetic Fixing system using 2 F1340(not supplied, see page 6)

fi xing System using screw and clipsuses 2 F1368(not supplied, see page 6)

ManuLED: leD luminaireN1981 10W LED lamp 600 mm length600 lumenN1981 15W LED lamp 1000 mm length900 lumen

supplied with one fl exible connector (length 200 mm),1 connecting nipple, 2 metalclips, 2 adhesive metal pads, 2 nuts M3 Sc and 2 screws M3x10 FHc.

color: creamalimentation: 12V-Dcindoor use only

N1980 transformer 36W LED lamp (french plug type)220V-ac / Dc-12V outputlong power cable. 1000 mm12V output cable length 1000 mmindoor use only

F5710 – ball ended Allen key driver No. 5 length: 100 mm

F5711 – allen key T 6 No. 5 length: 150 mm

14

examples of applications

Dynamic storage, picking systems, fixed and mobile

15

examples of applications

Collapsible preparation trolley developed by our research department to optimize storage space when empty.

Multiple trolleys

Ball transfer plate

Towable trolley with steel base

Transfer rail bidirectional

16

F1331F1330

F1332 F1332F1332

For heavily loaded structures and those requiring lifting with a forklift careNal structures are combined with aluminum profi les NorcaN.

F1330 – Combined joint, open with fasteners.material: galvanised steel. a clearance of 4 mm is required between the end of the pipe and the lateral face of the profi le.F1331 – Combined joint, closed with fasteners material: galvanised steel. a clearance of 4 mm is required between the end of the pipe and the lateral face of the profi le.

F1332 – Combined joint, 28x33 with fi xingsmaterial: anodised aluminumTo be used with a joint type F1161 or F1166 see page 5.a clearance of 4 mm is required between the end of the pipe and the lateral face of the profi le (See diagram).

The combination of the careNal system of steel or stainless pipes and wheel conveyors with the NorcaN aluminum profi le system allows the realisation of fi xed or moveable storage systems, workstations, picking systems, FIFo storage, workshop trolleys, carts, order picking and various other diverse structures.

This method allows the benefi ts of both systems, namely aesthetics, strength and durability of the modular NorcaN profi le system for the supporting structure with the low cost tubing and wheel conveyors of careNal for the internal organisation and the functional part of the structure.

Examples of applications made by combining NorcaN aluminum profi les and careNal stainless steel, coated steel, or aBS pipes.

Dedicated picking trolleys for product transfers

Dynamic storage slides (see p.11)

combining CARENAL - NORCAN

17

Industrial trolleys, trolleys can be connected together, load 700kg per truck

Intelligent storage for order picking (pick-to-light)

Packing table

Dynamic racking

combining CARENAL - NORCAN

18

fig. 1

projects - technical assistance

NorcaN is characterized by technical sales team consists of a design office working in close collaboration with the field sales team.

Your prime contact is with our sales engineers who assist you throughout the development of your project, from completing site surveys (fig. 1) and the defining of a pre-project plan together with a statement of needs (figs. 2 and 3).

our specialists are also available for training and supporting your team in the implementation of our careNal range from design to final assembly.

We also work on the basis of your specifications (fig. 4), your drawings (fig. 5), or your CAD drawings in any format.

fig. 3

fig. 5

fig. 2

fig. 4

19

fi g. 6

fi g. 7

CAD Drawings - mode of delivery

Your studies, once transcribed into our 3D caD software, allows you to benefi t from our labeling system, developed overs 25 years of success with our aluminum structures for supplying projects in kit form.The kits are supplied ready to be mounted.The system results in the quick and easy mounting of structures with a minimum of explanations

each pipe is labeled (fi g. 6) with the overall plan reference (Drawing No) together with its reference on the plan.

The NORCAN labeling system saves signifi cant time in assembling structures.

DELIVERY METHODS :

- Standard Components supplied as ‘‘Pipes of 4 meters and accessories’’ Defi ne your material requirements and make your structures yourself according to your needs.- Pipes precut Make your cutting list, we quickly cut the pipes to length.- Structures supplied as kits We produce the design plan, with caD, that is a requirement for assembling your structure. The delivery includes pipes, cut to length, together with the accessories needed for the assembling of the structure. The components of the kit are labeled and marked to facilitate assembly.- Structure assembled We produce caD drawings and will deliver a structure ready assembled.- On-site installation a team of assemblers works directly on your installation site

Cut off Saw equipped with:- Metal saw 1750 W 1300 r / min ø 300 with quick release- Material clamps- Manual Sliding stop with measuring head - Storage shelf

20

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434

661

146

NORCAN is at the disposition of its customers to produce, thanks to its powerful and modern information technology, studies of applications in 3D.The design and implementation of special parts can also be considered.

Ask for our catalogswww.norcan.fr

Dynamic storage

carenal 2013 (n5405).indd

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