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Calibration Uncertainty Estimation Calibration Uncertainty Estimation for the S for the S - - Parameter Measurements Parameter Measurements at the Wafer Level at the Wafer Level A. Rumiantsev SUSS MicroTec Test Systems GmbH Sussstr. 1, Sacka, D-01561, Germany [email protected]

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Page 1: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation Calibration Uncertainty Estimation for the Sfor the S--Parameter Measurements Parameter Measurements

at the Wafer Levelat the Wafer LevelA. Rumiantsev

SUSS MicroTec Test Systems GmbH Sussstr. 1, Sacka, D-01561, [email protected]

Page 2: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 2

Outline

• Motivation

• Error Sources

• Calibration Standards

• Calibration Procedures

• Uncertainty Analysis Methods

• Conclusion

Page 3: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 3

Motivation

Everybody’s dream: results with uncertainty budgets (error bars)

Page 4: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 4

Outline

• Motivation

• Error Sources

• Calibration Standards

• Calibration Procedures

• Uncertainty Analysis Methods

• Conclusion

Page 5: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 5

Error Sources

Reflection or transmission measurement:

r =Sii, t=Sij, i,j=1,2,3,…

Measurement results contain errors

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Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 6

Error Sources

• Instability of the instrument and accessories– Temperature drift– Trace noise, etc.. – Cable phase instability– Contact repeatability (connections, probes)

• Non-ideal calibration standards – Modeling and fabrication tolerances

• Calibration and error correction method

Page 7: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 7

Outline

• Motivation

• Error Sources

• Calibration Standards

• Calibration Procedures

• Uncertainty Analysis Methods

• Conclusion

Page 8: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 8

Calibration Standards

• Distributed (transmission):– Dispersive– Frequency limited

(loop-back, etc)

• Lumped (reflection): – Not ideal– Insufficiently modeled– May not be symmetrical load open short

thru,lines

Page 9: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 9

Calibration Standards

• Fabrication tolerances:– Dielectric properties– Tolerances of the mask– Metal thickness and form

• Contact tolerances:– Positioning accuracy– Repeatability– Contact resistance Δ

Page 10: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 10

Outline

• Motivation

• Error Sources

• Calibration Standards

• Calibration Procedures

• Uncertainty Analysis Methods

• Conclusion

Page 11: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 11

Calibration Procedures

• SOLT calibration – Requires fully known (or ideal) standards

– 10-Term error model

• Self-calibration algorithms– TRL, LRM/LRM+, SOLR, QSOLT, RRMT+..

– 7-Term error model

– Some standards can be partly known

– Recommended for the wafer-level

Page 12: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 12

Calibration Procedures

SOLTSOLT SOLRSOLR QSOLTQSOLT TRLTRL LRMLRM RRMTRRMT

THRU(4 terms)

LINE(2 terms)

RECIP.(1 terms)

TERMS 44 11 44 66 44 44

Influence of transmission standards

Page 13: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 13

Calibration Procedures

SOLTSOLT SOLRSOLR QSOLTQSOLT TRLTRL LRMLRM RRMTRRMTOPEN OPEN

(1 terms)2x 2x

SHORTSHORT(1 terms)

2x 2x

LOADLOAD(1 terms)

2x 2x 2x 2x

REFLECTREFLECT(1 terms)

2x

TERMSTERMS 6 6 3 1 3 4

Influence of reflection (lumped) standards

Page 14: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 14

Outline

• Motivation

• Error Sources

• Calibration Standards

• Calibration Procedures

• Uncertainty Analysis Methods

• Conclusion

Page 15: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 15

Uncertainty Analysis Methods

1. Analysis of calibration standards– Statistical – Analytical

2. Calibration comparison method– Analysis with respect to the reference

calibration3. Measurement method

– Analysis with respect to the reference element• Classical ripple-test• Wafer-level implementation if the ripple-test

Page 16: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 16

Ad 1.: Analysis of Calibration Standards

• Statistical analysis– Specify uncertainty of standards– Run simulation (i.e. Monte-Carlo)– Apply results to the calibration procedure

• Analytical analysis– δSXY.DUT from deviations of error terms δETIJ

– δETIJ from deviations of standards δSST.XY

Page 17: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 17

Ad 2.: Calibration Comparison Method

• Requires two calibrations:– Reference (well-known)– Test

• Addresses variations in:– Calibration standards– Calibration methods – Measurement setup (drift)

• Results:– Max. error bounds

Page 18: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 18

Ad 2.: Calibration Comparison Method

[A] and [B] quantitatively describe the difference in TestTest and Reference Reference calibration

[A] REFREF [B]

Test CalibrationTest Calibration

ReferenceReferenceCalibrationCalibration

Test CalibrationTest Calibration

Block-diagram representation

Page 19: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 19

Ad 2.: Calibration Comparison Method

Example: verification of the system integrity*

*NIST Verify Program

0 10 20 30 40Frequency (GHz)

0

0.025

0.005

0.075

0.100

Max

|Sij-S

'ij|

FBH Instrument Drift

NIST Instrument Drift

Sum of FBH and NIST Drifts

Measurement Deviations

Page 20: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 20

Ad 2.: Calibration Comparison Method

Analysis of different coplanar calibrations

SUSS, 2007

Page 21: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 21

Ad 3.: Reference Measurements

• Reference element (coaxial applications): – Air-isolated lines– Well-defined characteristics: Z0, αl, βl

Picture source: NPL • Wafer-level equivalent?

Page 22: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 22

Ad 3.: Reference Measurements

Setup for the rq- calculation (ripple test)

• Reference measurements (ripple-test): – line, loaded with the short

• All errors are included in the final Source Match (as error vector rq)

Page 23: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 23

Classical Ripple Test

• Perfect VNA : Z0 = Zq

• Real VNA : Z0 ≠ Zq

Page 24: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 24

Wafer-Level Implementation

• Wafer-level challenge:

– Fabrication tolerances reduce accuracy

– Reference (planar) line is dispersive

• Solution:

I. Line characterization (e.g. NIST methods)

II. Renormalization from/to the line Z0

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Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 25

Ad I: Characterization of Commercial CPW

• Measurement of the line’s C

• Definition of the line’s propagation constant γ(multiline TRL)*

• Calculation of the line’s Z0:

CjZ0 ω

γ≅

*Available from MultiCal software package, NIST

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Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 26

Ad I: Characterization of Commercial CPW

Measurement results

0 20 40 60 80 100

Frequency (GHz)

Re(

Zo),

Ohm

45

47.5

50

52.5

55

Sub A Sub B CSR-8

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Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 27

Ad II: Renormalization

Return loss of the reference line

0 20 40 60 80 100 120-80

-70

-60

-50

-40

-30

-20

Frequency (GHz)

|S11|,

(dB)

50 OhmRenormalized

Automated ripple-test can be applied

Page 28: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 28

Uncertainty Estimation: LRM+ Calibration

Measurement results of a 25Ω resistor

0 20 40 60 80 100 120

-10.2

-9.8

-9.4

-9

-8.6

Frequency, (GHz)

|S11|,

(dB)

25Ω CPW Resistor

Page 29: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 29

Uncertainty Estimation: LRM+ Calibration

Measurement results of a 25Ω resistor

0 20 40 60 80 100 120150

155

160

165

170

175

180

Frequency, (GHz)

Arg

(S11),

(d

egre

e)

25Ω CPW Resistor

Page 30: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 30

Outline

• Motivation

• Error Sources

• Calibration Standards

• Calibration Procedures

• Uncertainty Analysis Methods

• Conclusion

Page 31: Calibration Uncertainty Estimation for the S-Parameter ...mtt11/workshops/IMS/2008/Applications_a… · Calibration Uncertainty Estimation for the S-parameter Measurements at the

Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 31

Conclusion

• Multiple sources of calibration errors

• Different analysis methods are available

• Characterized CPW lines can be used as reference elements

• Results of the automated wafer-level ripple-test were demonstrated

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Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 32

ReferencesEuropean co-operation for Accreditation, Expression of the Uncertainty of Measurement in

Calibration, EA-4/02, 12.1999.Eul, H.J., Schiek, B., A Generalized Theory and New Calibration Procedures for Network

Analyzer Self-Calibration, IEEE Trans. Microwave Theory Tech., MTT-39, Apr. 1991, pp. 724-731.

Heuermann, H., Schiek, B., Robust Algorithms for Txx Network Analyzer Procedures, IEEE Trans. Instrum. Meas., Feb. 1994, pp. 18-23.

Marks, R., Williams, D., Characteristic Impedance Determination Using Propagation Constant Measurements, IEEE Microwave and Guided Wave Lett., vol. 1, pp. 141-143, June 1991.

A. Rumiantsev, H. Heuermann, S. Schott, A Robust Broadband Calibration Method for Wafer-Level Characterization of Multiport Devices, 69th ARFTG Conference Digest, June 2007

Rumiantsev, A., Doerner, R., Thies, S., Calibration Standards Verification Procedure Using the Calibration Comparison Technique, 36th European Microwave Conference Digest, September 2006.

U. Arz, Traceability for On-Wafer S-Parameter Measurements, Workshop Determining Accuracy of Measurements at High Frequencies – from Error to Uncertainty, 37th European Microwave Conference, 2007.

R. Doerner, "Evaluation of wafer-level LRRM and LRM+ calibration techniques," ARFTG Microwave Measurements Conference-Spring, 69th, 2007.

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Calibration Uncertainty Estimation for the S-parameter Measurements at the Wafer LevelA. Rumiantsev 33

References (cont.)J. P. Hoffmann, P. Leuchtmann, J. Schaub, and R. Vahldieck, "Computing uncertainties of S-

parameters by means of monte carlo simulation," in ARFTG Microwave Measurements Conference-Fall, 69th, 2007

N. M. Ridler, A. G. Morgan, and M. J. Sadler, "Generalized adaptive calibration schemes for RF network analyzers based on minimizing the uncertainty of measurement,“ ARFTG Microwave Measurements Conference-Digest-Fall, 60th, 2002, pp. 1-9.

U. Stumper, "Influence of TMSO calibration standards uncertainties on VNA S-parameter measurements," Instrumentation and Measurement, IEEE Transactions on, vol. 52, pp. 311-315, 2003.

U. Stumper, "Uncertainties of VNA S-parameter measurements applying the TAN self-calibration method," Instrumentation and Measurement, IEEE Transactions on, vol. 56, pp. 597-600, 2007.

RF & Microwave Test Solutions, SUSS MicroTec Test Systems GmbH, 2007.Heuermann, H., Old and New Accuracy Estimation of S-Parameter Measurements with the

Ripple-Test, MTT-S International Microwave Symposium Workshop TMB, San Francisco, Juni 2006.

H. Heuermann and A. Rumiantsev, "The modified ripple test for on-wafer S-parameter measurements," ARFTG Microwave Measurements Conference-Spring, 69th, 2007.