background · iqms –production-s.o.l. assembly line read the service label the appliance is...

iQMS

- Integrated- Quality- Management - System

TAILOR MADE SOFTWARE SOLUTIONS

Background

• Alignment of Shop-Floor based systems.

• Supports re-use of functionality across Plants.

• With a structured database concept, key data can also be aggregated Globally.

– E.g Quality through QSDS.


- Simple interface with all factories application.

- Simple management of data for keys departments.

- Simple structure for excellent results.

iQMS – The kernel


iSFDSIntegrated Shop Floor Data Server

ASSEMBLY LINE

PLANT – Global Network

Production Line database

History database

PLC OPC Server interfa

ce

Wif

i In

tefa

ce

EM

S

PC in

terface

Custom appliance interface

Time consuming Reports History

require

ment

Glo

ba

l e

nq

uir

y

ARCHITECTURAL STRUCTURE

Status of the line enquiryDaily production reports

ASSEMBLY LINE – Virtual Lan Network

iQMS – Architectural structure

- Two different structures for two different tasks.

- PLANT NETWORK for historical and reporting information (time consuming activity).

- ASSEMBLY LINE NETWORK for currently online production (fast response action).


iQMS – Main activity

- Design and approve of Labels for PNC.

- Approve and print all labels by scheduled Work Order.

- Start scheduled appliance production.

- Quality management of production by tests collection.

- Production monitoring and reporting.


New Label Layout

Edit label layout

Validate PNC

Production Code number

iQMS – Generating labels

- Create new label take two steps :

1. Draw layout through the use of specialized graphics editor.

2. Link all layouts on one PNC+ELC version and approve it through PNC validator functionality.

- Production code number is automatically generated to identify a set of labels to produce.


New W.O.

Schedule W.O.

Validate Work Order

W.O Ready for

production

Print all labels for W.O.

iQMS – Print a Work Order

- Three steps to print Labels

1. Receive planned workorder from MRP into iSFDS system scheduler.

2. Approve scheduled WO to identify the needed Labels for production.

3. Print all labels needed for selected WO (Service, Rating, Energy, Warranty, Packaging, etc).


Start Of Line

Quality test management

End Of Line

Production counting

Produce W.O.

iQMS – Production

- S.O.L. assembly line read the service label the appliance is accepted or refused by the system(if not planned is refused).

- Quality test acquisition to check if quality respect the predefined rules.

- E.O.L. as quality production: point of certification the appliance has been produced.

- Final production counting.

- Manage production in few steps:


• R & D

• Logistic - Production

• Quality

• T&M engeneering

• Maintenance

iQMS – involved department


– All instruments to produce a label in one system.

– Editor labels with programmable fields contents

– Standardized flow to create new labels.

– Organize all labels needed for PNC in a unique production serial number.

– Historical tracking for know who and when validated labels.

– Paper reduction by collecting images of approved labels in historical main database.

iQMS : R&D


iQMS : R&D

- Many instruments in one system.

- Standardize the flow to produce labels.

- Production code number to group all labels to produce.

Master-Data

VALIDATE W.O. SCHEDULING W.O.

PRINT W.O.LABELS

Web FAS

iSFDS LABELING MANAGEMENT FLOW

EDITOR LABELAll Images

(Brands,Appr-oval,etc)

VALIDATE PNC

PRODUCTION CODE


– All assembly line activities controlled in real time.

– Rework management: all appliance coming from warehouse not declared will be stopped.

– Shipment management with interface to business Application for automatic generation of ship documents .

iQMS : Production counting


iQMS – Production interface

- Different possibility to set up the quality test:

- By user manually- Automatically by OPC

interface.

- Critical component are managed by interface.

- All line activity under control.

iSFDSON-LINE production traking

SOL

EOL

Visual Test

Line Work Place Interface

Earth Test

Functional Test

Lackage Test

Critical component mounting

Lamp Test

Module programming test

Aesthetical test

Reworking declaration

Electrical functional test

USER INTERFACE

SQL database

PLC


iQMS – Production counting reports

- Real-time production report to have all under control.


– Define rules to be used in production.

– Real time defects tracking to know the trend in production line.

– New factory level defects definition keeping unchanged MQMS level meaning (MQMS integrated into iQMS).

– Full integration between who discover the problem and who repair.

– Daily/Montly reports to tracking critical components

– NRFT Calculation.

iQMS: Quality


iQMS : Quality

- Assembly line under quality supervisor by applying all rules defined in setup time according with quality department.

iSFDSQUALITY CONTROL FLOW

SOL

EOL

Read Test Rules evaluation

Quality tests evaluation

PRINT W.O. LABELS

SCHEDULING W.O.

PRODUCTION CODE

Quality on labeling process


iQMS : Quality programmable rules

Rules to evaluate when receivingbarcode on SOL.


– Optimization of working time : friendly interface support users on daily activity.

– Centralized information cutting all redundant operation (ex: repeat test already done, automatic defect reparation if last test OK).

iQMS – T&M engeneering


iQMS – T&M engeneering inteface

-Common interface for any working place.

-Simplified user understanding.


– PLC’s software simplified by OPC Sever DA.

– Common interface to exchange information with iQMS for any working place.

– Special flow interface to show to user the activity of the working place.

iQMS – Maintenance


iQMS – Maintenance flow interface

-Trace of time activity : detailed timestamp for any step.

-Total Cycle time.

-Flow chart status working place for maintenance understanding in case of fault.


iQMS – Reporting production


iQMS – Reporting Activity for WorkPlace


iQMS – Shift Efficiency Reporting


iQMS – Global ProductioniQMS Europe


iQMS – Sypnotic detail for assembly line


ITACA SRL

via Sandro Pertini, 12

63812 • Montegranaro (FM) • Italy

Tel. +39 0734.445279 - 445294

Fax. +39 0734.893202

E-Mail: [email protected]

Internet: www.itacasw.it

VAT. N. IT01187300437

background · iqms –production-s.o.l. assembly line read the service label the appliance is...

Documents