back to the basics current testing · ©2014 valence electrical training services llc. all rights...

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©2014 Valence Electrical Training Services LLC. All rights reserved. Page 1 of 28 Valence Electrical Training Services [email protected] relaytraining.com 303-250-8257 Back to the Basics – Current Transformer (CT) Testing As test equipment becomes more sophisticated with better features and accuracy, we risk turning our field personnel into test set operators instead of skilled field service technicians. A test set operator connects the leads, pushes the buttons, and records the results; hoping the numbers he records are good. A test technician connects the leads, pushes the buttons, and records the results. However, the test technician understands what the test set was doing while all the lights were flashing, and why. The technician can also evaluate the results and determine if a re‐test is necessary with different connections or substitute external equipment for tests when the test equipment malfunctions. The purpose of this article is to help a test set operator understand the tests they perform, and hopefully add or re‐enforce a test technique to the test technician’s repertoire. The article is organized as per the NETA standards for easy reference: Description of operation During normal operation, CT’s transforms higher current through its primary into a more manageable CT secondary current. This transformation is made possible by copper coils wrapped around an iron core with the ratio between primary and secondary currents determined by the ratio between the number of primary and secondary turns. Bar and donut type CTs do not have a physical primary winding and are considered to have one primary turn. When current flows through the primary winding, the following actions occur: The iron core inside the transformer is magnetized. The magnetized iron core induces a voltage in the secondary coils. If the secondary circuit is closed, a current will flow through the secondary circuit in proportion to the CT ratio. The transformation from primary to secondary current requires a small amount of energy to magnetize the iron core and there are some energy losses due to eddy currents and heat caused by current flowing through the windings. Therefore, the secondary current is not a perfect representation of the primary current. All CTs are built to ANSI standards and have an accuracy class to outline what effect the CT losses have on the CT secondary current under normal conditions. The accuracy class is the minimum accuracy guaranteed by the manufacturer and the CT may be built to higher standards.

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Page 1: Back to the Basics Current Testing · ©2014 Valence Electrical Training Services LLC. All rights reserved. Page 1 of 28 Valence Electrical Training Services

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BacktotheBasics–CurrentTransformer(CT)Testing

Astestequipmentbecomesmoresophisticatedwithbetterfeaturesandaccuracy,weriskturningourfieldpersonnelintotestsetoperatorsinsteadofskilledfieldservicetechnicians.Atestsetoperatorconnectstheleads,pushesthebuttons,andrecordstheresults;hopingthenumbersherecordsaregood.Atesttechnicianconnectstheleads,pushesthebuttons,andrecordstheresults.However,thetesttechnicianunderstandswhatthetestsetwasdoingwhileallthelightswereflashing,andwhy.Thetechniciancanalsoevaluatetheresultsanddetermineifare‐testisnecessarywithdifferentconnectionsorsubstituteexternalequipmentfortestswhenthetestequipmentmalfunctions.Thepurposeofthisarticleistohelpatestsetoperatorunderstandtheteststheyperform,andhopefullyaddorre‐enforceatesttechniquetothetesttechnician’srepertoire.ThearticleisorganizedaspertheNETAstandardsforeasyreference:

DescriptionofoperationDuring normal operation, CT’s transforms higher current through its primary into a more manageable CT secondary current. This transformation is made possible by copper coils wrapped around an iron core with the ratio between primary and secondary currents determined by the ratio between the number of primary and secondary turns. Bar and donut type CTs do not have a physical primary winding and are considered to have one primary turn. When current flows through the primary winding, the following actions occur: The iron core inside the transformer is magnetized. The magnetized iron core induces a voltage in the secondary coils. If the secondary circuit is closed, a current will flow through the secondary circuit in

proportion to the CT ratio. The transformation from primary to secondary current requires a small amount of energy to magnetize the iron core and there are some energy losses due to eddy currents and heat caused by current flowing through the windings. Therefore, the secondary current is not a perfect representation of the primary current. All CTs are built to ANSI standards and have an accuracy class to outline what effect the CT losses have on the CT secondary current under normal conditions. The accuracy class is the minimum accuracy guaranteed by the manufacturer and the CT may be built to higher standards.

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Like every other transformer, CTs can only produce a finite amount of energy. This is usually the volt-amp (VA) rating for normal transformers. The CT energy limitation is also included in the accuracy class but is shown as a maximum burden. The CT burden is the amount of impedance (AC Resistance) connected to the CT secondaries and is usually rated in ohms or volts. The manufacturer only guarantees CT accuracy up to a maximum burden rating and CT performance will degrade if the secondary burden is larger than rated.

1.0 VisualandMechanicalInspections

1. 1. Compareequipmentnameplatedatawithdrawingsandspecifications

EveryCTtestsheetshouldincludethefollowinginformation: SerialNumber(whenpossible):Theserialnumberisimportanttoorganize

testresultsandallowareferencewhencomparingtestresultstomanufacturersspecifications.TheserialnumbercanalsobeusedwhenorderingreplacementornewCTsfrommanufacturers.

ModelNumber(whenpossible):Themodelnumberisimportantwhencomparingtestresultstomanufacturer’sliteratureandorderingreplacement,new,orspareCTsfrommanufacturers.

Ratio:TheCTratioisthemostimportantpieceofinformationregardingtheCTandmustberecordedfromthenameplateorthedesigncriteria.TheratiodeterminestheCToperatingcharacteristicsandisusedasreferenceforCTtests.IftheCThasmultipletaps(differentpossibleratiocombinations),alltapsshouldberecordedforfuturereferenceincaseanewCTratioisrequiredfortheapplication.

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AccuracyClass:TheCTaccuracyclassindicatestheCT’sabilitytoperformaccuratelyunderdifferentconditionsor,indifferentterms,itsperformancecharacteristicsandthemaximumburdenallowableontheCTsecondaries.CTscanbeseparatedinto2distinctgroups.However,aCTcanhaveratingsforbothgroups.See“Figure#1‐CTAccuracyClassesandCorrectionFactors”foralistoftypicalaccuracyclasses.

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TheCTaccuracyclasslistedonthenameplatecanbeseparatedinto3sections.See“Figure#2‐UnderstandingCTRatings”forvisualcluesofthedescriptionsbelow.

a) Accuracy–ThefirstnumberoftheaccuracyclassforbothclassesofCTsis

theratedratioaccuracyinpercent.Thereforea“0.3B0.1”meteringclassCT’sratiowouldbeaccuratewithin0.3%aslongastheCTburdenratingwasnotexceeded.The“2.5C100”protectionclassCT’sratiowouldbeaccuratewithin2.5%iftheCTburdenratingwasnotexceeded.

b) CTClass–Thesecondpartoftheaccuracyclassisaletter.TheletterdistinguisheswhatapplicationtheCTisratedfor.ACTcanhavedualratingsandbeusedinmeteringorprotectionapplicationsifbothratingsarelistedonthenameplate.i. MeteringClass:MeteringclassCTshavetheletter“B”intheaccuracy

classrating.TheyaredesignedformaximumaccuracyfromverylowcurrentstothemaximumCTrating.TheseCTsareoftenusedtorecordpowerconsumptionandarethebasisforelectricalbills,hencetheneedforaccuracy.AtypicalMeteringClassCTwouldhaveanaccuracyclasssimilarto“0.3B0.1”

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ii. RelayorProtectionClass:RelayorprotectionclassCTswillhavetheletters“C”,“H”,“L”,or“T”toindicatetheprotectionclassrating. A“C”ratingindicatesthattheCTaccuracycanbecalculatedbecause

thereisnoappreciableleakagefluxintheCTdesign. A“T”ratingindicatesthattheCTcanhavesignificantleakagefluxand

theCTaccuracymustbeobtainedbytestinginthefactory. An“H”ratingindicatesthattheCTaccuracyratingapplieswithinthe

rangeofsecondarycurrentsfrom5–20timesthenominalCTrating.ThesearetypicallywoundCTs.

An“L”ratingindicatesthattheCTaccuracyappliesatthemaximumratedsecondaryburdenat20xratedonly.Theratioaccuracycanbyupto4xgreaterthanthelistedvaluedependingontheconnectedburdenandfaultcurrent.TheseCTsaretypicallydonut,bushing,orbartypeCTs.

RelayclassCTsarenotasaccurateasmeteringclassCTsbutaredesignedtooperateoverawiderrangeofcurrent.Thiswiderrangeisnecessarytoallowtheprotectiverelaytooperateatdifferentfaultlevels.RelayClassCTsaretypicallyratedtoaccuratelyoperateupto20xtheCTrating.AtypicalprotectionClassCTwouldhaveanaccuracyclasssimilarto“2.5C100”

c) Burden–Thethirdpartoftheaccuracyclassratingfollowstheletterand

indicatesthemaximumburdenallowed.IftheCTsecondaryburdenratingisexceeded,CTaccuracyisnotguaranteed. MeteringclassCTburdensaredisplayedassecondaryohms.For

Example,a“0.3B0.1”ratedCT’sratioisaccurateto0.3%iftheconnectedsecondaryburdenimpedanceislessthan0.1Ohms.A“0.6B8”ratedmeteringclassCTwilloperatewithin0.6%accuracyifthesecondaryburdendoesnotexceed8.0Ohms.

ProtectionclassCTburdensaredisplayedasthemaximumsecondaryvoltsallowableif20x(100A)theCTratingwastoflowthroughthesecondarycircuit.Forexample,a“2.5C100”protectionclassCTisaccuratewithin2.5%ifthesecondaryburdenislessthan1.0Ohms(100V/100A).

CTType:TherearefourtypicalCTtypesthataredescribedbelow.

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Donut:DonutCTsarethemostcommonCTinstalled.TheseCTsareconstructedwithnoprimarywindingandareinstalledaroundtheprimaryconductor.TheelectricfieldcreatedbycurrentflowingthroughtheconductorinteractswiththeCTcoretotransformthecurrenttotheappropriatesecondaryoutput.DonutCTscanbeofsolidorsplitcoreconstruction.TheprimaryconductormustberemovedwheninstallingsoliddonutCTs.However,splitcoreCTscanbeinstalledaroundtheprimaryconductorwithoutremovingtheprimaryconductor.See“Figure#3–DonutCTs”forpicturesoftypicaldonutCTs.

BushingCT:BushingCTsaredonutCTsspeciallyconstructedtofitaroundabushingasshownin“Figure#4–BushingCT”TheseCTsusuallycannotbeaccessedandtheirnameplatesarefoundonthetransformerorcircuitbreakercontrolcabinets.

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BarTypeCTs:BartypeCTsoperateonthesameprincipleofdonutCTsbuthaveapermanentbarinstalledasaprimaryconductor.AnexampleofabartypeCTisshownin“Figure#5–BarTypeCT.”

WoundCTs:WoundCTshaveaprimaryandsecondarywindinglikeanormaltransformer.TheseCTsarerareandareusuallyusedatverylowratiosandcurrents;typicallyinCTsecondarycircuitstocompensateforlowcurrents,matchdifferentCTratiosinsummingapplications,ortoisolatedifferentCTcircuits.“Figure#6–WoundCTApplications”demonstratessomewoundCTapplications.WoundCTshaveveryhighburdensandspecialattentiontothesourceCTburdenshouldbeappliedwhenwoundCTsareuse.

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VoltageClass:TheCTvoltageclassdeterminesthemaximvoltagethataCT

canbeindirectcontactwith.Forexample,a600VDonutCTcannotbeinstalledonoraroundanybare2400Vconductor.However,a600VdonutCTcanbeinstalledarounda2400VcableiftheCTisinstalledaroundtheinsulatedportionofthecableandtheinsulationisratedcorrectly.

2. 2. InspectphysicalandmechanicalconditionWhenpossible,theCTshouldbeinspectedforshippingdamage,incorrectbracing,cracks,andgeneraloverallcondition.TheCTshouldbepermanentlymountedandnotsupportedbytheprimaryconductor.

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3. 3.Verifycorrectconnectionoftransformerswithsystemrequirements

Thisstepisoftenthemostcriticaltestthatisperformed.IncorrectCTconnectionscancauseconsiderablegriefonanypolaritysensitivemeteringorprotectionschemesuchasgeneratorprotection(IEEE32,40,67);lineprotection(IEEE21,67,78);ordifferentialelements(IEEE87).Inmanyinstances,theconnectionismoreimportantthantheCTpolarityasshownin“Figure7–CTConnections”whereyoucanseeexamplesofincorrectlyconnectedCTpolaritiesthatstillallowtheconnecteddevicestooperatecorrectly.TwowrongsOFTENmakearightwhenworkingwithCTconnections.

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4. 4.Verifythatadequateclearancesexistbetweenprimaryandsecondarycircuitwiring.

InspectthespacebetweentheCTphases,groundandthesecondaryconductortoensurethereisadequateclearance.(QuickRuleofthumb=1”perkVplus1”)Rememberthatline‐to‐linevoltagesapplybetweenphases.Alsocheckthatthesecondarywiringisnotrunparalleland/orclosetotheprimaryconductortopreventanycurrentfrombeinginducedintothesecondarypath.Allwiringabovetheprimaryconductorshouldbepermanentlyaffixedtothestructuretopreventthewiringfromfallingontheprimaryconductorsinthefuture.(StickybacksshouldNOTbeconsideredpermanent)

5. 6.Verifythatallrequiredgroundingandshortingconnectionsprovidecontact.

CTsshouldalwaysbeshippedwithshortingdevicesinstalled.Measuretheresistancebetweenbothsidesoftheterminalblocktogroundbeforeremovingtheshortingdevicetoensurethedeviceisoperatingcorrectly.Themeasuredresistanceshouldbebelow1.TheCTsshouldremainshorteduntilthesecondarywiringiscompleteandlooptested.AlwayschecktoensurethatCTshortingdevicesareremovedonin‐serviceCTsjustpriortoenergization.

2. ElectricalTests‐CurrentTransformers

6. Performinsulation‐resistancetestsofthecurrenttransformerandwiring‐to‐groundat1000voltsdc.Forunitswithsolid‐statecomponents,followmanufacturer’srecommendations.

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7. Whenapplicable,performinsulation‐resistanceanddielectricwithstandtestsontheprimarywindingwithsecondarygrounded.TestvoltagesshallbeinaccordancewithTables10.13and10.9respectively.Whenelectromechanicalrelayswereking,insulationresistancetestsofCTsandwiringwasanacceptablemethodoftestingtheentireCTcircuit,includingtheinternalrelaywiring.Intheageofmicroprocessorrelaystheriskofdamagetothenew,moresensitiverelaysmustbeweighedagainstthebenefitofthetest.IrecommendisolatingtheCTsfromtheexternalwiringatthefirstterminalblockortestpointandapplyingthetestvoltagebetweentheCTcircuitandground.AllthreeCTscanbetestedsimultaneouslyasshownin“Figure#8–CTInsulationTestConnections.”Investigateanymeasurementbelow100M.NEVERperformthistestontransformerCTswhilethetransformerisundervacuum.Althoughaperfectvacuumisaperfectinsulator,thetransformervacuumisnotperfectandthereisastrongpossibilitythatyoucouldcauseaflashoverinsidethetransformer.

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8. Performapolaritytestofeachcurrenttransformer.

There are 2 generally accepted methods of testing a CT’s polarity using simple meters and connections.

DCKick/FlickTestThis is the tried and true method for testing CT polarity, used before electricity was discovered by some accounts. For this test you need a 6 or 9V lantern battery, a DC voltmeter or ammeter (preferably analog), and test leads. This method is a quick and easy test for polarity but there is a very small possibility that it may saturate the CT. Always perform an excitation and/or saturation test after performing this test.

i. Connect the positive of the voltmeter to the marked terminal of the high voltage side of the CT and the negative lead to the non-marked as shown in “Figure #9 – CT DC polarity Test Connections”

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IfyouaretestingadonuttypeCT,youcanrunawirethroughtheCTand

connectyourmeteracrossthewire.Makenoteofthewireandmeterpolarity.

IftheCTisenclosedwithinabreaker,closethebreakerandconnectyourvoltmeteracrossthebreakerpoles.ReviewtheCTdrawingcarefully,notetheCTpolarity,andMeterpolarity.

IftheCTisenclosedwithinagenerator,connectyourvoltmeteracrossthegeneratorwindings.ReviewtheCTdrawingcarefullyandnotetheCTpolarityandMeterpolarity.Ifthestarpointisnotaccessible,connecttheVoltmeteracross2generatorleadsandshorttheremaininggeneratorleadtooneofthegeneratorleadsundertest.

If the CT is enclosed within a transformer, connect your voltmeter across the transformer bushings associated with the CT and short the remaining bushings to the non-polarity bushing under test. Review the CT drawing carefully and note the CT polarity and Meter polarity

ii. Calculate the expected voltage using the battery voltage and the CT ratio. (Battery voltage / CT ratio.)

iii. Connect the negative terminal of the battery to the non-polarity of the CT winding under test. Momentarily touch or connect the battery positive terminal to the polarity terminal of the CT winding under test.

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iv. Closely watch the needle or analog scale of the voltmeter. It should jump in the positive direction. This happens in a fraction of a second and the meter must be monitored very closely. If the voltmeter kicks in the positive direction the polarity marks are correct and if it kicks in the negative direction, the polarity marks are incorrect.

ACVoltageMethod

This method digs deep into transformer theory and can be used with any kind of transformer. Most transformer polarities are marked with additive polarity that allows you to create an autotransformer by connecting X1 and H2 or H1 and X2 together.

This method is limited by the accuracy of your meters and may not be reliable with unstable voltage sources and high ratio CTs due to the low H side voltages induced. To test polarity using ac voltage; a variac and (preferably 2) voltmeter(s) are required. Use the following steps to test for CT polarity using the AC method as shown in “Figure #10 – CT AC polarity Test Connections”.

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i. Connect a variac across the secondary winding of the CT.

ii. Connect a voltmeter (VM1) across the secondary CT winding and variac. iii. Connect a jumper between the non-polarity of the H winding and the polarity of

the X winding. iv. Connect a voltmeter (VM3) from the polarity mark of the H winding to the non-

polarity mark of the X winding. v. Increase the variac test voltage to a known value. Calculate the expected value.

([VM1/CT ratio]+[VM1]). If VM3 displays the expected result, the CT polarity markings are correct. If VM3 is less than VM1, the test connection or the CT polarity markings are incorrect. (Note: VM1 and VM3 can be 1 voltmeter switching between positions if the test voltage remains stable.)

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4. Performaratio‐verificationtestusingthevoltageorcurrentmethodinaccordancewithANSIC57.13.1(IEEEGuideforFieldTestingofRelayingCurrentTransformers).TheCTratiotestdeterminestheCTaccuracyandtheresultsshouldbecomparedtotheaccuracyclass.TheeasiestandmostaccurateratiotestmethodforCTratioisthevoltagemethodformostapplicationsandisthemethodwewilldiscusshere.ItmayseemstrangetousevoltagetotestaCTratio,butbasictransformertheoryappliestoalltransformers,includingCTs.Oneofthefirsttransformerfundamentalsisthatthetransformerratioappliesinverselytocurrentandvoltage.A400:5CTwillconvert400primaryampsto5secondaryampsandconvert80secondaryvoltsto1primaryvolt.WeapplythisprincipletoCTtestingbecauseitiseasiertolocate,carry,andapplyan80Vvoltagesourceinsteadofa400Acurrentsupply.ThevoltagemethodisalsomoreaccuratebecauseyoucanmeasurethetestandresultantvaluesdirectlyinsteadofapplyingCTsandcliponammetersthatadderrorbasedontheiraccuracy.

i. Connectavoltagesource(Variac)andvoltmeter(VM1)acrosstheCTsecondaryasshownin“Figure#10–CTACpolarityTestConnections”.

ii. Connectavoltmeter(VM2)acrosstheCTPrimary.iii. ApplyavoltagetotheCTsecondaryandmeasuretheSecondary(VM1)and

Primaryvoltages(VM2)simultaneously.Calculatetheratiobetweenthetwovoltages.(VM1/VM2)

iv. ThisvoltageshouldmatchtheCTratio.(Pri/Sec)

Youcanrepeattheprocedureaboveforeachtapofamulti‐tapCT,butIprefertotreattheCTtapsasIwouldanautotransformer.Iapplyavoltageacrossthemaximumratiotapandmeasureallremainingtapstoacommonpointasshownin“Figure#11–MultiRatioCTACRatioCTTestConnections.”Youcanprovealltapcombinationsusingtheinformationrecordedfromthistest.

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5. Performanexcitationtestontransformersusedforrelayingapplicationsin

accordancewithANSIC57.13.1.(IEEEGuideforFieldTestingofRelayingCurrentTransformers).

During normal operation, the CT operates as a nearly perfect machine with very small energy losses necessary for CT operation. The magnetic theory involved in transformer operation is too complex to address in this article but the magnetic circuit can be compared to a normal electrical circuit (The primary winding “Generator”, iron core “transmission line”, and secondary winding “load”.) During normal CT operation the Hi side winding (generator) supplies energy through the iron core (transmission line) to the low side winding (load) with small losses in the transmission line. WhenaCTis“saturated”,themagneticpathinsidetheCToperateslikeashortcircuitonthetransmissionline.AlmostalloftheenergysuppliedbytheprimarywindingisshuntedawayfromthesecondarywindingandisusedcreateamagneticfieldinsidetheCT.SaturatedCTscanbeverydangerouswhenusedtosupplyprotectiverelaysastheCTsmayoperatenormallyatlowcurrentlevelsandnotoperateatallduringfaultcurrents.

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SomeofthefollowingconditionscancauseCTsaturation: CTsecondaryburdenhigherthanrated ExtremelyhighcurrentflowingthroughtheCT(Faultcurrent) CurrentflowingthroughCTprimarieswithopen‐circuitsecondaries DCcurrentflowingthrougheitherwinding

TheexcitationtestisusedtoprovethattheCTisnotsaturatedandthattheCTwilloperatecorrectlyattheratedburden.ItisimportanttorememberwhencomparingtestresultstotheburdenratingthattheburdenratingisaminimumvalueandtheCTcouldactuallyhaveahigherrating.Thishappensoftenintransformerbushingapplications.AsaturationtestisperformedbyapplyinganACvoltagetotheCTsecondaryandincreasingthevoltageinstepsuntiltheCTisinsaturation.Thetestvoltageisslowlydecreasedtozerotode‐magnetizetheCT.Thetestresultsareplottedonalogarithmic(log‐log)graphandevaluatedbasedonthetransitionperiodbetweennormaloperationandsaturation.Thistransitioniscalledthe“knee”ofthecurveandisdirectlyrelatedtothevoltageburdenratingoftheCT.Usethefollowingstepstoperformanexcitationtest: ObtaintheCTaccuracyclass Converttheaccuracyclasstoavoltageburdenrating.See“Figure#1–CT

AccuracyClasses”fordetails Connectthetestequipmentasper“Figure#12–ExcitationTestconnection”to

thefirstCTscheduledfortest.

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Slowlyincreasethevoltageuntilsaturation(Wewilluse1000mAforthisarticlebutsaturationcouldbehigherorlowerdependingonCTconstruction).Watchthecurrentandnotethevoltagewherethecurrentincreasebeginstoincreasedramatically.Notethevoltagewherethecurrentreaches1000mA.

Slowlydecreasethevoltagetozero. Determineyourtestvoltagesusing4equalstepstothe1stnotedvoltageand6

equalstepsbetweenthe1stnotedvoltageandthe2ndnotedvoltageat1.0A. RepeatthetestusingthevoltagestepsdeterminedaboveandrecordthemAat

eachstep.NEVERdecreasethevoltageuntilthemaximumtestvoltageisreached.Youmusteitherskipthevoltagesteporre‐startthetestfrom0Vifthevoltagemustbedecreasedtorecordaresult.

Slowlydecreasethevoltagetozerovolts.Ifthevoltageisturnedoffforanyreasonbeforethetestiscomplete,theCTmayremainsaturated.Tode‐saturatetheCT,increasethevoltageto1000mAandslowlydecreasethevoltagetozero.

Graphtheresultsonalog‐loggraphandcomparetomanufacturerssuppliedresults.See“Figure#13–ExampleExcitationTestResults”tohelpevaluatetheresults.

Manufacturer’sresultsareoftentypicalforaclassofCTandeachCTmay

nothavebeentested.BecauseeveryCThasdifferentoperatingcharacteristics,theresultsmaynotbeexactlythesame.Lookforsimilaritiesandglaringlyobviousdifferenceswhenevaluatingtheresults.

Ifmanufacturer’sresultsarenotavailable,the“knee”ofthecurvemustbehigherthantheratedburdenvoltage.

RepeatthetestusingthesametestvoltagesforallCTsofthesamerating.StartfromthebeginningforCTswithanotherrating.

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6. Measurecurrentcircuitburdensattransformerterminalsanddeterminethetotalburden.

Thistestisveryimportantandoftenmissedintoday’sworldof“fasttrack”projectswherethetestingisbrokenintostagesormultipletestingcompaniesareusedindifferentpartsoftheproject.ThistestisthefinalprooftestusedtoensurethattheCTsare: Notenergizedwithshortingdevicesinstalledifusedformeteringorprotection Notleftopencircuitifnotused Connectedwithasinglegroundpoint CTburdenratingsarenotexceeded Allconnectionsaretight.

Therearemanywaysofperformingthistest,eachwithitsownmeritsandpitfalls,butthisarticleisfocusedonthebasicsandwillonlycoverthevoltagedropmethod.Thismethodistimeconsuming,butonlyrequiresavoltagesource,aresistance,andavoltmeter.Thetestconsistsofapplying5amperesthroughthesecondarycircuitwithaknowngroundreferenceatthesourceandmeasuringthevoltageateverypointofthecircuittoground.Measuringthevoltagedropatthesourcecombinedwithohmslawwillgiveustheburdenimpedance.Analyzingthevoltagedroppatternsthroughoutthecircuitconfirmsthewiringiscorrect.AfterallCTtestingandsecondarycircuitwiringiscomplete,followthefollowingstepstoperformasecondarylooptestviathevoltagedropmethod.1. RemovetheCTsecondaryshortingdevicesandremovethegroundfromthe

circuit.EveryCTcircuitshouldbegroundedatONEpointonlyandhaveitsownpathtogroundasperIEEEstandardC57.13.2.ManymanufacturersincorrectlydaisychainallCTgroundstogethercontrarytothisstandard.See“Figure#14–Grounding”formoredetails.

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2. ConnectanACsource(A120Vsourceandlightbulbsinparallelorseriescanbe

substitutedfortheACsource)betweentheCTsecondaryfeeder(asclosetotheCTaspossible)andgroundasshownin“Figure#15–CircuitBurdenTestStep#2”andslowlyincreasethevoltageorcurrentdial.Nocurrentshouldflow.Ifcurrentflows,thereisasecondgroundsomewhereinthecircuitthatmustbepermanentlyremoved.

3. ConnectatemporarygroundbetweentheneutralofthetestsourceandtheCT

starpoint.Increasethesourcevoltageuntil5amperesflowsinthecircuit.Ifnocurrentflows,thegroundisincorrectlyappliedorthecircuitisincomplete.Investigatepossiblesourcesofopencircuit.

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4. MeasurethevoltagebetweenthefirstCTcircuitterminalandground.MultiplythisnumberwiththemeasuredcurrenttoobtaintheVAburden.DividethevoltagebythecurrenttodeterminetheburdeninOhms.ChecktheCTratingtoensuretheburdenislessthanthenameplatevalue.

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5. MeasurethevoltagebetweengroundandeveryCTwiringconnection.Thevoltageshoulddropincrementallyasyouworkthroughthecircuit.Anyriseinvoltageshouldbeimmediatelyinvestigated.Themostcommonproblemsfoundare: Reversepolarityconnections Assumingwhattheterminalpointshouldbeinsteadofusingdrawing

references. Assumingwheretheterminalpointisinsteadofreadingthedesignation.

6. Repeatsteps2‐5fortheother2CTphases.Themeasuredvoltagepatterns

shouldbesimilartotheothertwophasesinthecircuitsiftheyareidentical.Drasticdeviationsfromthevoltagepatternshouldbeinvestigatedfortightconnectionsorshorts(singlecopperstrandaccidentallyconnectedbetweenterminals).Additionaldevicesinonephasewillcausehighervoltages,butthedifferencebetweendevicesshouldbeconsistentbetweenphases.

7. Afterallthetestinghasbeencompleted,thevoltagesconsistentlydropthroughoutthecircuit,andthemeasurementsbetweenphasesareconsistent;turntheACsourceoffandremovealltestleads.ReconnecttheCTgroundandcheckwithanohmmeterafteritisinstalled.Recordthecircuitburdensonyourtestsheet.