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    AWARNESSTRAININGTRAINING

    PROGRAMMEPROGRAMME

    ononIntegrated Management System

    ((ISO 14001 + OHSAS 18001)ISO 14001 + OHSAS 18001)

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    2

    INTRODUCTION

    WHAT IS EMS ?

    This is a system of managing environment, which :-

    Means to ensure effective use of resources and prevention of pollution.

    Characterized by notice assessment of environmentalimpacts.

    Management commitment to compliance withapplicable laws and regulations. Opportunity for continual improvement of

    environmental performance.

    EMS

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    OHSAS

    MANAGEMENT

    SYSTEMSAFETY

    HEALTH

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    WHAT IS OCCUPATIONAL HEALTH ANDSAFETY MANAGEMENT SYSTM?

    The system aims at enabling an organisationto establish a comprehensive frame work for

    occupational health and safety policy, settingup objectives and to assess effectiveness the

    management systemOHSAS

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    WHAT IS ISO 14001 ? Series of international standard for environmental management

    system (EMS)

    Voluntary standards, to establish and objectively evaluate EMS.

    Process standard and not the performance standard.

    Does not establish a set of quantitative targets for environmentalperformance or specific pollution discharge levels.

    Provides standardized and internationally recognized blue print

    for effective EMS.

    Provides frame for setting and establishing EMS.

    ISO 14001 can be used by organisations to initiate or improveenvironmental management system or for third party

    certification.

    There is also provision of self declaration of conformance to ISO

    14001 requirements.

    A

    BO

    UT

    EMS

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    BACK GROUND OF OHSAS 18001:

    AN ASSOCIATION OF NATIONAL STANDARD BODIES,CERTIFICATION BODIES AND SPECIALISTS HAVEDEVELOPED OHSAS 18001-STANDARD. THE OHSAS18001 STANDARD INCLUDES THE PRINCIPLES LAIDDOWN IN BS 8800 (Guideline issued by BritishStandards Institution in 1996)OHSAS 18001 HAS BEEN DEVELOPED TO BECOMPATIBLE WITH ISO 9000: 1994 (Quality) and ISO14001: 1996 (Environmental) MANAGEMENT SYSTEM

    STANDARDS.

    REVISION IN 2002 IS ONLY FOR ANNEXUREABO

    UTO H

    SAS

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    EOHSMS STANDS FOR

    ENVIRONMENT, OCCUPATIONAL HEALTH & SAFETYMANAGEMENT SYSTEM.

    IN SCL IT IS THE COMBINATION OF

    ISO 14001 & OHSAS 18001.

    THE MAIN OBJECTIVE OF EOHSMS IS TO TAKE CARE OFBOTH ENVIRONMENT AND OCCUPATIONAL SAFETY

    HAZARDS.ABOU

    TE

    OHSM

    S

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    STEPS FOLLOWED IN EOHSMS.

    Policy

    Environment Aspects / Impact Hazard identification

    Unsafe Condition / Unsafe act

    Check list

    OCP

    MSDS

    PPE

    Auditors

    Question Input / Output

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    Can include commitment to:

    reduce risk of accidents

    reduce near miss

    design structure/ machine to avoid unsafe conditions.

    Be realistic. Keep objectives SMART .

    O

    BJEC T

    IVES

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    TYPES OF OCCUPATIONAL HEALTH HAZARDS

    Physical - Fall from heights, flying splinters etc,

    Chemical - Gas inhalation, ingestion of chemicals etc,

    Biological - Bacterial infection, viral infection etc.

    Ergonomic - Repeated movement

    Others Confined spaces, occupational hazards,radiation hazards

    HAZAR

    DS

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    ENVIRONMENTAL ASPECT:Element of an organization'sactivities, products or services that can interact with the environment

    ENVIRONMENTAL IMPACT:Any change in theenvironment, whether adverse or beneficial, wholly or partiallyresulting from an organization's activities, products or services.

    E.g.:-

    ACTIVITY ASPECT IMPACT Burning coal Emission of SO2 Acid rain

    Treating pulp Discharge of chlorine Water pollution

    DEF

    IN

    ITION

    S

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    Aspect /Hazard Identification

    Risk assessment

    OH&S Objective / Operation control

    The steps include the following

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    Hazard Identification Process

    IDENTIF Y

    ASPECT

    /

    HAZARD

    Process flow

    Raw material

    Waste generation

    MSDS

    Checklist /

    work place hazard

    HAZARD & RISK LIST

    Inputs

    Output

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    Control Method Types

    PLAN

    CO

    NTRO

    LS

    Inputs

    Output

    SignificantAspects

    & Impacts /

    Hazards

    & Risk

    Operation Control Procedure - OCP

    OH& S Management Program -OHSMP

    Health Plan

    Emergency Manual

    Performance Monitoring & Measurement Plan - PMP

    Personnel Protective Equipment Plan

    Training Plan

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    ACCIDENT Undesired event giving rise to death, ill health,

    injury, damage or other loss

    INCIDENT Event that give rise to an accident or had the

    potential to lead to an accident

    TOLERABLE RISK Risk that has been reduced to a level

    that can be endured by the organization having regard to itslegal obligations and its own OH&S Policy.D

    EFIN I

    TIONS

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    PERSONAL PROTECTIVE CLOTHING

    YOU ARE OBLIGED TO WEAR ALL PROTECTIVE

    CLOTHING!

    SHOES

    GLOVES

    HELMETS

    SAFETY GLASSES

    SAFETY BELTS

    APRONS AND LEGGINGS

    WELDING HOODS

    PERS

    ONALPR

    OTEC

    TIVEEQIU

    PMENT

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    Why Accidents are Happening?

    1. Unsafe Act (88%)

    2. Unsafe Condition (10%)

    Unsafe Act:

    Not following defined procedure/ Methods.

    Eg. Removal of Safety Guard.

    Not using Air Plug and Goggles

    while air cleaning.UN

    SA

    FE

    ACT

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    Unsafe Condition:

    A place or Condition having potential to cause an accident.

    Eg. Machine without guard.

    Insufficient Lighting in the shop floor.

    UN

    SA

    FE

    CO

    ND

    ITI

    ON

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    4.4.6 OPERATION CONTROL

    Ensure that OH&S performance meets the policy,

    Objectives & Targets.

    Ensure activities are carried out in specified conditions

    where their absence will lead to deviations from OHSAS

    policy.

    Operation control to detail on the operating criteria.

    Applicable operation control procedures to be

    communicated to the suppliers & contractors.

    O

    PERA T

    IONC

    ONT

    RO

    L

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    4.4.7 EMERGENCY PREPAREDNESS & RESPONSE

    Procedure requirements

    Identify potential for Emergency

    Establish procedure to respond

    Mitigate

    Prevent impact on man and material

    REQ

    UI

    RE M

    ENT S

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    4.5 CHECKING AND CORRECTIVE ACTION

    4.5.1 PERFORMANCE MONITORING AND MEASUREMENT

    4.5.2 COMPLIANCE EVALUTAION (EMS)

    4.5.3 ACCIDENTS, INCIDENTS, NON CONFORMANCE,

    CORRECTIVE AND PREVENTIVE ACTION (4.5.2 FOR

    OHSAS, 4.5.3 FOR EMS)

    4.5.4 RECORDS & RECORDS MANAGEMENT (4.5.3 FOR

    OHSAS 4.5.4 FOR EMS)

    4.5.5 AUDIT (4.5.4 FOR OHSAS 4.5.5 FOR EMS)CH

    ECK

    &

    ACT

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    Since a emergency is a type of nonconformance, itshould also include

    Analysis of cause

    Corrective or preventive action

    Reporting, where required

    Review and revision of procedure after the

    occurrence of emergency situation

    REQ

    UI

    RE M

    ENT S

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    EMERGENCY SITUATION AS PER IMS SIRS GUIDLINE

    Fire in electical cable / duct (eg. DCD gen.shed area)Fire in electical cable / duct (eg. DCD gen.shed area)

    Fire in exhaust ducts ( Furnace exhaust )Fire in exhaust ducts ( Furnace exhaust )

    Major oil spillage / Fire in petroleum storage area (HSD storage in DCDMajor oil spillage / Fire in petroleum storage area (HSD storage in DCD

    Gas leakage and fire in gas storage area ( LPG yard in DCD )Gas leakage and fire in gas storage area ( LPG yard in DCD )

    Uncontrolled release of molten metal ( Leakage from melting /Uncontrolled release of molten metal ( Leakage from melting /

    alloying furnaces )alloying furnaces )

    Failure of critical control equipments having severe impact on environment

    and occupational health or safety of people.

    Emergency situations which may prove to be fatal (Eg: Fatal due to electrocution,

    Food poisoning at canteen, fall from height )

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    WHAT IS OUR ROLE TOWARDS EOHSMS.

    COMMUICATION AND PARTICIPATION.

    IDENTIFY HAZARDS AND RISKS IN YOUR AREA.

    TAKE ACTIONS TO REDUCE HAZARDS.

    REDUCE CONSUMPTIONS OF KEY RESOURCES.

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    Thank You