automotive market trend by henkel solution

Automotive Market Trend

by Henkel Solution

2

Content

Automotive Megatrend

A&S, S&C

Component Solution

CL, ST, MC, MP & AV

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Content


A&S, S&C

Component Solution

CL, ST, MC, MP & AV

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Automotive

5

Environment & Regulation Lightweight Intelligent Vehicle

Fuel

Efficiency

Weight

Reduction

New Battery

TechnologiesSustainability

Car Manufacturer Priorities

Market Dynamics Drivers for Change in the Automotive Market

6

Market Dynamics Mega trend in the Automotive Market

[1] China’s target reflects gasoline fleet scenario. If including other fuel types, the target will be lower[2] US and Canada light-duty vehicles include light-commercial vehicles.

270

250

230

210

190

170

150

130

110

902000 2005 2010 2015 2020 2025

Gra

ms C

O2 p

er

kilo

mete

r, n

orm

alized

to

NE

DC Solid dots and lines: historical performance

Solid dots and dashed lines: enacted targets

Solid dots and dotted lines: proposed targets

Hollow dots and dotted lines: unannounced proposal

Environment & Regulation

US-LDV

California-LDV

Canada-LDV

EU

Japan

China

S.Korea

Australia

US 2025:107China 2020: 117

Japan 2020: 105

EU 2020: 95

7


Environment & Regulation Turbo Engine

Downsizing

Powertrain Modularity

and LightweightingAlternative Fuels

Emmision Reduction &

Fuel Efficient ICE

Technologies

2-and 3-cylinder engines,

Reduced engine displacement

Downspeeding

Aluminum Modular Construction

parts commonality

Ethanol, LPG, CNG, Hydrogen

Fuel Cell, gas plants

DI,WT, SCR, EGR, LNT, Start-

Stop, Cylinder Deactivation,

GPF Drivers Euro 6, ACEA,

EPA, CAFE

High-Speed

Transmission

Dual Clutch

Transmission

Powertrain

Electrification

Fuels, Lubricants, and

Engine Oils

High speed DCT, 8/9/10-Speed Wet and Dry clutch DCT

PHEVs, Diesel hybrids,

transmission electrification,

EVs, Range Extenders

Low Viscous Oils-0W Low-

SAPS Enhanced Additives

8


Weight Reduction Euro Car Body Conference, 2014

61%

9%

9%

3%

7%

1%

10%

Life-Module: 168,4 kg

CFRp A/Mg-sheets

AI-Extrusion Profiles Thermoplastics

Others Stainless Steel

HSS

BMW I8

• CFRP 61%

• AL, MG 18%

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Weight Reduction

Ste

el/

hig

h

str

en

gth

Sta

inle

ss

Ste

el

Alu

min

um

Ma

gn

es

ium

Pla

sti

c

FR

P

Going beyond

today’s limits in

design and

constructions!

Mixed metal construction

Mixed FRP construction

Modular Design

Cost-attractive and flexible joining techniques

New development

for material and

design is essential

ClinchingSelf-piercing

rivetingCrimping Screwing

High-speed-

joining

Adhesive

bonding

Low-temperature joining

Thermal joining

Resistance

welding

Protective

gas welding

Laser

WeldingSoldering

Blind

riveting Hyb

rid

jo

inin

g

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Weight Reduction

“Go Green” and “Weight Reduction”

Projected

Impact on

Automotive

High Impact

Low Impact

Low HighCertainty

Medium Growth impact

Low Growth impact

PET

PVC ASA

POM and Acetyl

ABSHDPE

PA

PU

PP

Other reinforced

plastic

Polymer blend Bio-based

plastics and

composites

High Growth impact

CFRP

Glass Fiber

Aramid fibers

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Intelligent Vehicle

2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

FCW/LDWAvailability if

performances are met

(Source NHTSA)

AEB/LDWHeavy commercial

Vehicles & buses >8t

AEB/LDWHeavy

commercial

Vehicles

FCW and/or CIBLight Vehicles

AEB/LDWPassenger Cars

FCW/LDWNCAP Tests

AEB/LDWStar Rating

AEB/LDWStar Rating

FCW/AEB

AEBAdvanced Emergency Braking

LDWLane Departure Warning

BSDBlind Spot Detection

FCWForward Collision Warming

CIBCrash Imminent Braking

Regulation

NCAP

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Intelligent Vehicle

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Intelligent Vehicle

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Content


A&S, S&C

Component Solution

CL, ST, MC, MP & AV

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A&S, S&CLightweight

Diversified substrates

• Structural Adhesive for

multi-substrate

• Assembly joint part

Light polymeric material

• CFRP resin (Max 3)

• Light weight material

Structural & Reinforcing

• Structural foam

• Reinforcement pad

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• Diversified substrates

• Structural Adhesive for

multi-substrate

• Assembly joint part

A&S, S&CLightweight

Diversified substrates for BIW

• Stainless steel, Al, Mg, Plastic, FRP

Needs for adhesives to assembling or joining

Structural Adhesive for multi-substrate

• 5089, 5016

Assembly joint part

• 5055, 1510, E20HP, 9460, H8100

Henkel Opportunity

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• Light polymeric material

• CFRP resin (Max 3)

• Light weight material

A&S, S&CLightweight

Change to Composite & Module

Needs for light polymeric material

CFRP matrix resin

• Max 3

Light weight material

• LMFD, Ultra light sealant, High expanding

* LMFD(Liquid Multi Functional Deadner)

Henkel Opportunity

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• Structural & Reinforcing

• Structural foam

• Reinforcement pad

A&S, S&CLightweight

Change to composite or plastic body

• Plastic or Resin+Engieering fiber(Carbon, Glass, Aramid)

Needs to reduce structural weakness

Structural Foam

• 1477, 1416, 1900

Reinforcement Pad

• 301

Henkel Opportunity

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Content


A&S, S&C

Component Solution

CL, ST, MC, MP & AV

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Alternative Energy VehiclesApplications dedicated to electric and hybrid vehicles

Customer Benefits

Lightweight

• Enabling replacement of steel by plastic and

composite materials

Manufacturing Process

• Reduced process time through automation and

faster curing

• Minimize process steps

Sustainability

• Improved battery-lifetime

• Long-term performance of components

Cost Efficiency

• Reduced investment and operating costs

Key Applications

High PerformancePotting

Component Assembly

Battery CathodeAdhesive Primer

Fuel Cell Applications

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Alternative Energy VehiclesTechnologies and application examples

Sealing & Gasketing

Potting &

Encapsulation

Casting Resin

Impregnation NVHThermal Interface

Material Bonding

Surface

Treatment

Magnet Bonding

Low Pressure Molding

Ultra Capacitors

Battery Cells

Inverters/Converters/Chargers

Connectors

E-Motors

Fuel Cell Stacks

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Electronic/Electrical Devices Jump-Start your E/E System

Customer Benefits

Lightweight

• Enabling miniaturization of electrical components


• Reduced process time through automation

• Minimized floor space

Sustainability

• Using natural raws

• Reduced energy consumption

• Long-term performance of components

Cost Efficiency

• Reduced investment and operating costs

Key Applications

Advanced Gasketing

Potting and Casting

Magnet Bonding

Liquid Impregnation Services

Hotmelt Molding

With

LOCA

Without

LOCA

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Electronic/Electrical DevicesTechnologies and application examples

Sealing & Gasketing

Potting &

Encapsulation

Casting Resin Impregnation

Magnet Bonding

Low Pressure Molding

Motors

Sensors & Switches

Inverters/Converters

Connectors

Electronic Control Units

Wires & Cables

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Component SolutionIntelligent vehicle

Battery

• Sealing, Gasketing

• Cell / Structure

bonding

• TIM, NVH

Connector

• Impregnation

• Low pressure

molding

Radar / Camera

• Gasketing

• Bonding

• Low Pressure

molding

Sensor

• Potting

• Low pressure

molding

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Battery

• Sealing, Gasketing

• Cell / Structure bonding

• TIM, NVH

Component SolutionEnvironment

Package Gasketing

• MS Polymer: MS9360, 2K Silicone: 5611, 2K

PUR: UK 9010

2K structural bonding

• H8100, Terokal 5055

More portfolio with UL94-V0 are required.

Henkel Opportunity

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Connector

• Impregnation

• Low pressure molding

Component SolutionEnvironment

Connector Impregnation

• Flexeal 5100

Low pressure (hot melt) molding with

Technomelt series

• OM 678, Etc

Henkel Opportunity

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Radar / Camera

• Gasketing

• Bonding

• Low Pressure molding

Component SolutionIntelligent Vehicle

FIPG with 1K silicone

Dust / water proof

• 2K PUR: UK 9010

CIPG or XIPG

• 5950, 5883

EMI absorbing

• TBD

Henkel Opportunity

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Sensor

• Potting

• Low pressure molding

Component SolutionIntelligent Vehicle

2K PUR

• CR6127, CR6127A, U137, CR3510

Epoxy

• E60NC, 3145, 9459, PE1000

UV silicone

• 5031

Technomelt series

Henkel Opportunity

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Content


A&S, S&C

Component Solution

CL, ST, MC, MP & AV

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CL, ST, MC, MP

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CL, ST, MC, MPKey Sub-Markets

Steel & Coil Metal Packaging

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Metal FormingSolutions along the entire value chain

Customer Benefits


• Efficient production rates due to

reduced cooling times

Sustainability

• No additives required for oil separation

Cost Efficiency

• Long tool life

• Long bath life time

Casting

Machining

Cleaning

Surface Treatment

Assembly

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Steel & CoilSustainable solutions for steel and non-ferrous metals

Customer Benefits


• Optimized bath and process control

• Zero phosphate sludge management

Sustainability

• No nitrate in waste water

• No NOx emissions to atmosphere

Cost Efficiency

• Long bath life time

• Lubricity helps to increase tool life

Key Applications

Cleaners & LubricantsSurface Treatment

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Metal PackagingFull range for can manufacturing

Customer Benefits


• Faster line speed

• Improved coating adhesion

Sustainability

• Energy reduction from lower oven

temperatures

Cost Efficiency

• Lower tear-off rates

Key Applications

Tin-plate CansAluminum Cans

Aerosol Containers

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Aerospace

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AerospaceKey Sub-Markets

Assembly Composites MRO

43

Assembly SegmentAerospace

Core business consisting of customers manufacturing and assembly of

structural parts for commercial sector

Broad class of materials used to alter a metal surface finish, form or function. A surface

treatment can improve bond strength and corrosion resistance during manufacturing, and

enhance the appearance of the finished product

Surface

Treatment

One or two component liquid epoxy materials for potting, bonding fairing and repairs of wing

components, control surfaces, access doors and other secondary structuresPaste

One component adhesive system for metal and composite bonding of engine nacelles,

control surfaces, wing flaps, slats, leading edges and wing to body fairingsFilms

Surfacing films containing conductive material for dissipation of electrical charges on the

surface of engine nacelles, control surfaces, wings, radomes, leading edges and fuselage

Lightning

Strike

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Composites SegmentAerospace

Core business of materials for the manufacture of aircraft composite structures

Low density syntactic film used in manufacture of structural sandwich components

including wing leading edges, rotor blades

Syntactic

Core

Resins for use as composite matrices, for infusion and prepreg materials, including

electrically conductive composites

Composite

Matrix Resins

& Prepregs

Used to ensure release of composite components from tooling during part manufactureMould

Release

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Maintenance, Repair & Overhaul SegmentAerospace

MRO Focus Areas

Planned Maintenance, Repair and Overhaul activities for

aircrafts by airlines and MRO providersABCD

Checks

Overhaul (O/H) activities for aircraft engines by OEM’s

and engine shopsEngine

Overhaul

Aircraft painting activities during scheduled corrosion

checks and aircraft modificationsDepaint/

Repaint

Repair of aircraft composite structures Composite

Repair

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CL, ST, MC, MPSustainability / Environment / Lightweight

Manufacturing Process Acidic Cleaner Adhesive Products

• Die-Casting Lubricant • Metal ( Stainless steel ) • Adhesive Film

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• Die-Casting Lubricant

Reduced failure rate and increase die life.

Needs to Solve the Soldering and porosity

issue.

Die-casting Lubricant ; DCLP

CL, ST, MC, MPSustainability

Henkel Opportunity

48

Acidic Cleaner

• Metal ( Stainless steel )

Improve the working enviroment.

Needs to Low flolide and Low Temp for

Enviroment.

Acidic cleaner

• Cleanox LF2

CL, ST, MC, MPEnvironment

Henkel Opportunity

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Adhesive Products

• Interior & Exterior Film

LOCTITE EA 9364FR AERO is a paste

adhesive that is halogen, antimony and

phenol free for interior cabin bonding

applications

LOCTITE EF 562SFR AERO is a fire

retardant foaming core splice for interior

honeycomb bonding applications

LOCTITE EA 9895 WPP AERO

CL, ST, MC, MPLightweight

Henkel Opportunity