approved components list mechanical components · as series maintenance units, namur valve, ......

Version date: Jan. 1, 2017

Version: 1.9 of 69

Approved Components List Mechanical Components

For Manufacturing of Engines, Transmissions, Chassis,

Foundry of the Volkswagen Group “Technology-Specific Part”

______________________________________________________________________________________________________

Aventics GmbH - Approved_Components_List_Mechanical_Components.docx

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Modification history

Vers. Date: Type of change Page

0.0 01.12.2006 First edition All

0.1 09.06.2008 Contact persons

Explanation of file names

Description of PDF document

Components

0.2 30.06.2008 Expansion of the foundry at the Hanover location 1

1.1 01.08.2008 Expansion of the Hanover location 1

1.2 03.08.2009 Functional specifications for mechanical components revised (version 1.2) Release list renamed: “Assembly production – chassis, transmission, engine“ Expansion of the Wolfsburg location

1 1 1 1

1.3 01.01.2010 Version 1

1.4 01.07.2012 Version

Contact persons,

AS series maintenance units,

Namur valve,

time switching valve and filling units

1

6

55

30

31

1.5 01.01.2013 Version 1

1.6 01.01.2014 Version

Trade name

Cylinder series PRA DM 125 version

Cylinder series ITS DM 160 – 200 change of series

Maintenance units with E11

1

All

8

11

From 55

1.7 01.01.2015 Version

Trade name

Aventics contact

Maintenance units without E11

Maintenance units without pressure switch, without distributor

1

All

6

49

56

1.7 30.04.2015 Distributors included again at the end of the maintenance units section

56

1.8 01.01.2016 Valve system AV03 and AV05 holder

PU tube holder

QR1 series fittings, holder

42

51

53

1.9 01.01.2017 Filter, -regulator, change to manual condensate drain 57,61, ff.


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Content

Modification history 2

Content 3

1. Aventics contacts 6

2. Remarks 8

3. Overview 8

4. Release list for components 8

4.1 Energy conversion 8 4.1.2 Pneumatic cylinders 8 4.1.2.1 Double-acting cylinders Ø32 mm to Ø200 mm DIN ISO 15552 8

4.1.2.1.1 PRA series (profile cylinders) – Ø 32 mm to Ø 125 mm 8

4.1.2.1.2 ITS series (tie rod cylinders) – Ø 160 mm to Ø 200 mm 11

4.1.2.1.3 Cylinder accessories for cylinders acc. to DIN ISO 15552 12

4.1.2.3 Double-acting small pneumatic cylinders Ø 10 mm to Ø 25 mm; ISO 6432 17

4.2.1.3.1 MNI series (mini cylinder) – Ø 10 mm to Ø 25 mm 17

4.1.2.3.3 Add-on parts for small pneumatic cylinders acc. to DIN ISO 8139 / 8140 18

4.1.2.4 Rodless cylinders Ø 32 mm to Ø 80 mm: 19

4.1.2.4.1 RTC series – Basic Version 19

4.1.2.4.2 RTC series – Heavy Duty version 21

4.1.2.4.3 RTC series – Compact Guide version 22

4.1.2.4.4 RTC series – Accessories 22

4.1.2.5 Swivel motors (rotary actuators) 23

4.1.2.5.1 TRR series 23

4.1.2.5.2 RAN series 24

4.1.2.6 Compact cylinders ISO 21287 piston rod, Ø 20 mm to Ø 80 mm 25

4.1.2.6.1 CCI series piston rod with internal thread, Ø 20 mm to Ø 80 mm 25

4.1.2.6.2 CCI series piston rod non-rotating, Ø 20 mm to Ø 80 mm 26

4.1.2.6.3 CCI series add-on parts 27

4.2 Energy control and regulation 28 4.2.1 Directional valves and accessories 28 4.2.1.1 Directional valves, electromagnetically operated 28 4.2.1.2 3/2 directional valves, electromagnetically operated 28

4.2.1.2.1 5/2 - electromagnetically operated with Namur porting configuration 29

4.2.1.2.2 Pneumatically operated and time switching valve 30

4.2.1.2.3 Cleaning pressure modules 30


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4.2.1.2.4 Mechanically (manually) operated 31

4.2.1.3 5/2 and 5/3 directional valves acc. to ISO 5599-1 32

4.2.1.3.1 Size 1, electrically operated 32

4.2.1.3.2 Size 1, pneumatically operated 33

4.2.1.3.3 Size 3, electrically operated 34

Size 3 pneumatically operated 35

4.2.1.4 Accessories for directional valves acc. to ISO 5599-1 35

4.2.1.4.1 Single subbases, ports on side, VDMA 24345 A…G 35

4.2.1.4.2 Single subbases, ports on bottom, VDMA 24345 A…G 36

4.2.1.4.3 Sandwich plates, working connections on bottom, VDMA 24345 C…G 36

4.2.1.4.4 End plate kits VDMA 24345 D…G 37

4.2.1.4.5 Angle subbases VDMA 24345 E 37

4.2.1.4.6 Blanking plates 38

4.2.1.4.7 Throttle plates 38

4.2.1.5 5/2 and 5/3 directional valves acc. to ISO 15407-1, VDMA 24563 39

4.2.1.5.1 Directional valves, electrically operated with M12 connection 39

4.2.1.5.2 Contact bridges with M12 connection 40

4.2.1.5.3 Pneumatically operated directional valves 41

4.2.1.5.4 Subbases acc. to ISO 15407-1 42

4.2.2 Valve systems – VS 43

4.2.2.1 VS series AV03 300 l/min 43

4.2.2.1.1 Valves and plates 43

4.2.2.2 VS series AV05 700 l/min 44

4.2.2.2.1 Valves and plates 44

4.2.2.3 Bus coupler for AV03 and AV05 45

4.2.2.3.1 ProfiNet IO, Profibus DP 45

4.2.2.3.2 Input modules 45

4.2.2.4 VS – Accessories 46

4.2.2.5 Configurator 47

4.2.3 Blocking valves 48

4.2.3.1 Non-return valves 48

4.2.3.2 Pilot-operated non-return valves and manual exhaust 48

4.2.3.3 Double check valves 50

4.2.3.4 Quick exhaust valves 50

4.2.3.5 Twin pressure valves 50

4.2.4 Pressure valves 51 4.2.5 Flow control valves 51 4.2.5.2 Throttle valve 51

4.2.5.3 Check-choke valves 51

4.2.5.3.1 Manually adjustable with internal thread 51

4.2.5.3.2 Exhaust and inlet-side throttling 52

4.3 Energy transmission 53 4.3.1 Tubing and tubing connections 53 4.3.1.3 Push-in fitting for tubing Ø4, Ø6, Ø8, Ø10, Ø12, Ø14 55


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4.3.1.3.1 QR1-S series, standard 55

4.3.1.3.2 QR2-S series, standard 55

4.3.2 Filters and filter regulators, fully automatic 56 4.3.4 Pressure regulators 57 4.3.4.1 Manually adjustable 57

4.3.4.1.1 Without E11 locking with lockable handwheel (without lock) 57

4.3.4.1.2 Manually adjustable, with E11 locking 57

4.3.4.1.3 Precision pressure regulator, manually adjustable 58

4.3.5 Maintenance units from stand-alone devices 58 4.3.6 Silencer and throttle with silencer 59 4.4. Additional equipment 60 4.4.1 PG1-SNL-ADJ series and SAS-ADJ series pressure gauges 60 4.4.2 PM1 series mechanical pressure switch, setting range 0.5 bar to 16 bar 61

4.5. Other energy control and regulation 62

5.1. Maintenance units 62 5.1.1 Ultrafilter unit 62 5.1.2 Complete maintenance units AS2, AS3, and AS5 63 5.1.2.1 AS2 series without sealing air 63

5.1.2.2 AS2 series with sealing air, electrical, without timer 64

5.1.2.3 AS2 series with sealing air, electrical, with pneumatic timer 65

5.1.2.4 AS3 series without sealing air 66

5.1.2.7 AS5 series without sealing air 69

5.1.2.8 AS5 series with sealing air, electrical, without timer 70

5.1.2.9 AS5 series with sealing air, electrical, with pneumatic timer 71


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1. Aventics contacts

VOLKSWAGEN AG: Aventics GmbH Mr. Tim Melches

International Key Account Manager Karlsruher Strasse 2C 30519 Hanover, Germany Tel. +49 (511) 2136-595 Cell +49 (0) 151 12624193 E-mail [email protected]

AUDI AG:

Aventics GmbH Mr. Manuel Görbert Pneumatics sales region south Heisenbergbogen 2 83609 Aschheim, Germany Tel. +49 (89) 2154780-15 Fax +49 (89) 2154780-50 Cell +49 (0) 172 3663946 E-mail [email protected]

SKODA AUTO:

Aventics GmbH

Mr. Tomas Boril

CZ pneumatics sales for Skoda

Prazská 675/10

CZ-642 00 Brno

Tel. +420 (530) 515 555

Fax +420 (530) 515 551

Cell +420 (602) 784 067

E-mail [email protected]

mailto:[email protected]




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Continuation of Aventics GmbH contacts for

VOLKSWAGEN AG:

Plants: Wolfsburg, Braunschweig, Salzgitter, Hanover

Aventics GmbH

Mr. Detlef Reyher

Pneumatics Sales Region North-East

Walsroder Straße 93

30853 Hanover-Langenhagen, Germany

Tel. +49 (391) 53426975

Fax +49 (391) 53426977

Cell +49 (0) 172 5102663


VOLKSWAGEN AG:

Plant: Kassel Aventics GmbH

Mr. Ernst-Georg Tesch

Pneumatics Sales Region North-East

Walsroder Straße 93

30853 Hanover-Langenhagen, Germany

Tel. +49 (555) 39945501

Fax +49 (511) 726657-91

Cell +49 (0) 173 2363089





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2. Remarks The following tables list all components that may be used for planning of pneumatic systems for the production units of the Volkswagen Group listed on page 1.

Written exemption must be obtained for components that are not listed or included in this table.

This release list was prepared in cooperation with the Volkswagen Group.

Technical information for the pneumatic components can be viewed and downloaded at the link below.

Technical information

Drawings similar. Subject to change.

3. Overview

4. Release list for components

4.1 Energy conversion

4.1.2 Pneumatic cylinders

4.1.2.1 Double-acting cylinders Ø32 mm to Ø200 mm DIN ISO 15552

4.1.2.1.1 PRA series (profile cylinders) – Ø 32 mm to Ø 125 mm

Cylinders acc. to DIN ISO 15552,

Released components are listed below.

For dimensions and additional information see our online catalog: PRA series

Designation (type) Ø x stroke in mm Order number Comment

PRA series profile cylinder Ø 32 * 25 0822120001









http://www.aventics.com/de/media-centre/?search=R412018764

http://www.aventics.com/de/media-centre/?search=R412018764

http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&Variant=internet&DisplayType=tile&VHist=g53567,g94167,g95071,g4598&PageID=p8771


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PRA series profile cylinder Ø 100 * 500 R480140491













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4.1.2.1.2 ITS series (tie rod cylinders) – Ø 160 mm to Ø 200 mm

Cylinders acc. to DIN ISO 15552


For dimensions and additional information see our online catalog: ITS series


ITS series tie rod cylinders Ø 160 * 25 R480627295
















ITS series tie rod cylinders Ø 200 – 160 R480627372






http://www.rexrothpneumatics.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&Variant=internet&DisplayType=tile&VHist=g53567,g94167,g95071,g51268&PageID=p593247


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4.1.2.1.3 Cylinder accessories for cylinders acc. to DIN ISO 15552

Add-on-parts for PRA and TRB series cylinders Ø 32 to Ø 200 mm


For dimensions and additional information see the online catalog: Cylinder accessories


Foot mounting MS 1 Ø 32 1827001271








Clevis mounting MP2 Ø 32 R415013965 Incl. bolts








Clevis mounting MP2 Ø 32 1827001289 Without bolts








http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Language=DE&PageID=g94467


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Bearing block AB7 with fixed bearing and foot Ø 32 1825805275








Continuation: Cylinder accessories for PRA and TRB series cylinders Ø 32 to Ø 200 mm




Axle AA4 Ø 32 1823120020

Axle AA4 Ø 50 1823120022

Axle AA4 Ø 63 1823120023

Axle AA4 Ø 80 1823120024

Axle AA4 Ø 100 1823120025

Axle AA4 Ø 125 5236000092

Axle AA4 Ø 160 5237000092

Axle AA4 Ø 200 5237000092

Flange mounting MF1, MF2 Ø 32 1827001277








Trunnion mounting MT4 for PRA series Ø 32 1827003991



Trunnion mounting MT4 for PRA Ø 80 1827003995



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series


Trunnion mounting MT4 for TRB series Ø 125 1827005948



Bearing brackets AT4 for trunnion mounting MT4 Ø 32 1827001603








Bearing brackets AT4 for trunnion mounting MT4

Ø 100 1827001606


Ø 125 1827001606


Ø 160 1827001607


Ø 200 1827001607

Axle AA6 non-rotating Ø 32 5230000082








Rod clevis AP2 for cylinders Ø 32 1822122024









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Bearing block AB7 with fixed bearing and foot

Ø 32 1825805275


Ø 50 1825805277


Ø 63 1825805278


Ø 80 1825805279


Ø 100 1825805280


Ø 125 1825805281


Ø 160 1825805282


Ø 200 1825805283

Clevis mounting AB6 incl. pivot pins Ø 32 1827001593








Ball eye rod end AP6 Ø 32 1822124003












Bearing block with spherical bearings, angled, acc. to VDMA 24562 part 2

Ø 32 1827001784


Ø 50 1827001786



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Ø 63 1827001787


Ø 80 1827001788


Ø 100 1827001789


Ø 125 1827001790

Bearing block with ball joint and foot, angled, acc. to VDMA 24562 part 2

Ø 160 1827001791


Ø 200 1827001792

Rear eye MP6 with ball joint and foot

Ø 32 1827001619


Ø 50 1827001621


Ø 63 1827020087


Ø 80 1827001623


Ø 100 1827001624


Ø 125 1827001625


Ø 160 1827001626






Ø 200 1827001627

Rear eye MP4 for clevis mounting MP2

Ø 32 1827001283


Ø 50 1827001285


Ø 63 1827020086


Ø 80 1827001287

Rear eye MP4 for clevis mounting Ø 100 1827001288



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MP2


Ø 125 1827004866


Ø 160 1827004867


Ø 200 1827004868

Additional accessories, e.g. LU locking unit series, are agreed on request via

special approval.

4.1.2.3 Double-acting small pneumatic cylinders Ø 10 mm to Ø 25 mm;

ISO 6432

4.2.1.3.1 MNI series (mini cylinder) – Ø 10 mm to Ø 25 mm

Cylinders acc. to ISO 6432


For dimensions and additional information see the online catalog: MNI series


MNI series Ø 10 * 25 0822330202

MNI series Ø 10 * 50 0822330203

MNI series Ø 16 * 25 0822332202

MNI series Ø 16 * 50 0822332203

MNI series Ø 16 * 100 0822332205

MNI series Ø 25 * 25 0822334202

MNI series Ø 25 * 50 0822334203

MNI series Ø 25 * 100 0822334205



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4.1.2.3.3 Add-on parts for small pneumatic cylinders acc. to DIN ISO 8139 / 8140

Cylinder accessories for MNI Ø 10mm – Ø 25mm


For dimensions and additional information see the online catalog:

Cylinder accessories, MNI series

http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Language=DE&PageID=g4584#accessories


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4.1.2.4 Rodless cylinders Ø 32 mm to Ø 80 mm:

4.1.2.4.1 RTC series – Basic Version


For dimensions and additional information see the online catalog: RTC series

Designation (type) Ø x stroke in

mm Order number Comment

RTC-BV (Basic Version) Ø 32 * 125 Link: Configurator


RTC-BV (Basic Version) Ø 32 * 200 R480141462


RTC-BV (Basic Version) Ø 32 *320 Link: Configurator
















RTC-BV (Basic Version) Ø 63 *320 Link: Configurator







http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&DisplayType=tile&VHist=g53567,g94267,g95467&PageID=g56968

http://brpconf-c.boschrexroth.com/cylindersWithoutPistonRod.html?&language=de&lang=de&History=g56968


















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RTC-BV (basic version) Ø 80 *320 Link: Configurator







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4.1.2.4.2 RTC series – Heavy Duty version





RTC-HD (Heavy Duty) Ø 32 * 125 Link: Configurator


RTC-HD (Heavy Duty) Ø 32 * 200 R480154726


RTC-HD (Heavy Duty) Ø 32 *320 Link: Configurator








RTC-HD (Heavy Duty) Ø 50 – 320 Link: Configurator








RTC-HD (Heavy Duty) Ø 63 *320 Link: Configurator




















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4.1.2.4.3 RTC series – Compact Guide version




mm Order number

Comment

RTC-CG (Compact Guide) Ø 32 * 125 Link: Configurator


RTC-CG (Compact Guide) Ø 32 * 200 R480154848


RTC-CG (Compact Guide) Ø 32 *320 Link: Configurator




4.1.2.4.4 RTC series – Accessories

All accessory parts for cylinder mounting are released, such as

- End cover mounting

- Foot mounting

- Coupling

- Shock absorber kits

- Connection kits, centering rings, sliding block






http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?DisplayType=tile&Language=DE&PageID=g56968


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4.1.2.5 Swivel motors (rotary actuators)

Swivel motors (rotary actuators) with rack and pinion

4.1.2.5.1 TRR series


For dimensions and additional information see the online catalog: TRR series


degree° Order

number Comment

Rotary actuator, TRR series Ø 32 * 90° 0822930204

Rotary actuator, TRR series Ø 32 *180° 0822930205



Rotary actuator, TRR series Ø 50 * 180 0822932205













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4.1.2.5.2 RAN series

Swivel motor (rotary wing drive) with swivel wings


For dimensions and additional information see the online catalog: RAN series

Designation (type) Nm, stroke in

degree° Order

number Comment

RAN 1 series rotary wing drive 0.16 Nm, 90° 2650117000















http://www.rexrothpneumatics.com/pneumatics-catalog/content/archiv/de/pdf/PDF_p49112_de.pdf


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4.1.2.6 Compact cylinders ISO 21287 piston rod, Ø 20 mm to Ø 80 mm

4.1.2.6.1 CCI series piston rod with internal thread, Ø 20 mm to Ø 80 mm



For dimensions and additional information see the online catalog: CCI series


CCI series double-acting with internal thread Ø 20 * 10 R422001013

























http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&PageID=g31748


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4.1.2.6.2 CCI series piston rod non-rotating, Ø 20 mm to Ø 80 mm



For dimensions and additional information see the online catalog: CCI series



Series CCI double-acting, non-rotating Ø 20 * 10 R422001273



























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4.1.2.6.3 CCI series add-on parts

Add-on parts for CCI series short-stroke cylinders

Cylinders acc. to ISO 21287 and 15552



CCI cylinders accessories

http://www.boschrexroth.com/pneumatics-catalog/home.cfm/?language=0&PageID=g31748#accessories

______________________________________________________________________________________________________


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4.2 Energy control and regulation

4.2.1 Directional valves and accessories

4.2.1.1 Directional valves, electromagnetically operated

4.2.1.2 3/2 directional valves, electromagnetically operated

Directional valves


For dimensions and additional information please get in touch with your Aventics contact.

Designation (type) Dimensions Order number Comment

CNOMO pilot valve,

flange-mountable

M12 connection

0820019530 24 V MO single solenoid

CNOMO basic valve

flange-mountable No coil 1825500979

Can be equipped with coil 1824210354

M12

CNOMO control valve

flange-mountable *) No coil 5420855302

Can be equipped with coil 24 VDC 5420857022

220 VAC 5428157082

Coil 24 VDC M12 connection

1824210354

Coil for CNOMO basic valve

1825500979

Shut-off valve AS2 G1/4 R412006258

Without CNOMO pilot valve

Use silencer R412004817

Shut-off valve AS3 G1/2 R412007259 Without CNOMO pilot valve

Shut-off valve AS5 G1 R412009259 Without CNOMO pilot valve

*) As a replacement for installed valves with CNOMO pilot valve and electric connection according to form A DIN

http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Language=DE&VHist=g53567&PageID=g94868

http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Variant=internet&Language=DE&SearchMatNo=R412006258&PageID=p55121

http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&DisplayType=tile&VHist=g53567,g94868,g95902,g5454&PageID=p31962




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4.2.1.2.1 5/2 - electromagnetically operated with Namur porting configuration


5/2 directional valve, single solenoid

co-ax version

G1/8 0820022987 Without coil

Coil with M12 connection Form B DIN 1824210352 24 V DC


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4.2.1.2.2 Pneumatically operated and time switching valve




Shut-off valve, AS2 series R412006262 Use silencer R412004817

Shut-off valve, AS3 series R412007263

Shut-off valve, AS5 series R412009263

Filling valve AS2 R412006272



Time switching valve 1-99999 min M 5 0820215113

5-digit, use for filling units, item 4.2.1.2.3, and others

4.2.1.2.3 Cleaning pressure modules


Filing unit with CD01 valves

and time switching valve, item 4.2.1.2.2

Connections G1/4

R416005016 Valves according to

ISO 15407-1

Filling unit with 581 series valves


Connections G1/4


ISO 5599-1 size 1

Filling unit with 581 series valves


Connections G1/2


ISO 5599-1 size 3









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4.2.1.2.4 Mechanically (manually) operated

3/2 directional valves, mechanically (manually) operated

with actuating elements, mechanically & manually operated


For additional information please get in touch with your Aventics contact.

AP series 3/2 valves


AP series with plunger 3/2 directional G1/4, NG6 0820400001 Basic valve

Roller, actuating elements for valve specified above * 2827030002

Data available on request

Roller lever with one-way trip, actuating elements for valve specified above * 2827030003


3/2 valve AS2 G1/4 R412006256 Lockable

3/2 valve AS3 G1/2 R412007261 Lockable

3/2 valve AS5 G1 R412009261 Lockable

Complete valves with actuating elements can be found in the above “AP series” link.

4/2 directional valves, mechanically (manually) operated

with actuating elements, mechanically & manually operated


For dimensions and additional information see the online catalog: AP series 4/2 valves


AP series with plunger 4/2 directional G1/4, NG6 0820401001 Basic valve

Roller, actuating elements for valve specified above * 2827030006


Roller lever with one-way trip, actuating elements for valve specified above * 2827030007


Push button, actuating elements for valve specified above * 2827030008


Lever, actuating elements for valve specified above * 2827030009


Complete valves with actuating elements can be found in the above “AP series” link.

http://www.aventics.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&Variant=internet&VHist=g53567,g94868,g95894,g95894,g202268&PageID=p160103




http://www.aventics.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&Variant=internet&VHist=g53567,g94868,g95894&PageID=g202268

http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Language=DE&PageID=p164194&SearchMatNo=SERIE%20AP

http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Variant=internet&Language=DE&SearchMatNo=0820401001&PageID=p164194



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4.2.1.3 5/2 and 5/3 directional valves acc. to ISO 5599-1

4.2.1.3.1 Size 1, electrically operated

Directional valves acc. to ISO 5599-1


For dimensions and additional information see the online catalog: 581 series

Maximum six pneumatic valves with hole pattern acc. to ISO 5599-1

Slide valves must be installed in the horizontal slide axis position in accordance with the VW specification Mechanics 4.3.4.1


Sealing caps for manual override, bag of 10 8980122904 For contact

bridge

581 series, 5/2 directional valve ISO 1, 24 V 5811260130 Double

solenoid

581 series, 5/2 directional valve ISO 1, 24 V R404064741

Double solenoid with

differential piston

581 series, 5/3 directional valve, pressurized center ISO 1, 24 V 5811760130

581 series, 5/3 directional valve, exhausted center ISO 1, 24 V 5811560130

Contact bridge M12x1 for 581 series double solenoid M12x1 5763573103

Remove pin 3 from the pilot before fitting the contact bridge



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4.2.1.3.2 Size 1, pneumatically operated





581 series, 5/2 directional, double solenoid, pneumatically operated. ISO 1 5811630000

581 series, 5/3 directional, pressurized center ISO 1 5811730000

581 series, 5/3 directional, exhausted center ISO 1 5811530000



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4.2.1.3.3 Size 3, electrically operated




Designation (type) Series Order number Comment

581 series, 5/2 directional basic valve

ISO 3,

CNOMO 5813680000

Single solenoid with

differential piston

581 series, 5/2 directional basic valve ISO 3,

CNOMO 5813680000

Double solenoid with

differential piston


CNOMO 5813780000 Pressurized center


CNOMO 5813580000 Exhausted center

CNOMO pilot valve for basic valves DO 0820019530 Incl. M12

24 V DC coil

581 series, 5/2 directional, air spring ISO 3,

CNOMO 5813670530

Single solenoid, differential piston, electr. connection, form A DIN

581 series, 5/2 directional ISO 3,

CNOMO R402001743

Double solenoid, differential piston, electr. connection, form A DIN


CNOMO 5813790530

Pressurized center, electr. connection, form A DIN


CNOMO 5813590530

Exhausted center, electr. connection, form A DIN

Coil CO1 1824210354 Replacement coil, M12 24 V DC

Coil CO1 5420857022

Replacement coil, form A DIN

24 V DC

Size 3 transition plates are mounted to the valves of the 581 series ISO valves.

Form A DIN for replacement and after consulting with the planner.



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Size 3 pneumatically operated





581 series, 5/2 directional, double solenoid ISO 3 5813630000

581 series, 5/3 directional, pressurized center ISO 3 5813730000

581 series, 5/3 directional, exhausted center ISO 3 5813530000

4.2.1.4 Accessories for directional valves acc. to ISO 5599-1

Accessories acc. to ISO 5599-1 & VDMA 24345

4.2.1.4.1 Single subbases, ports on side, VDMA 24345 A…G


For dimensions and additional information see the online catalog: ISO 5599-1


Single subbases form A Size 1 1825503143

Single subbases form A Size 3 1825503149




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4.2.1.4.2 Single subbases, ports on bottom, VDMA 24345 A…G




Single subbases form B Size 1 1825503201

Single subbases form B Size 3 1825503203

4.2.1.4.3 Sandwich plates, working connections on bottom, VDMA 24345 C…G




Sandwich plates form C Size 1 1825503144

Sandwich plates form C Size 3 1825503150




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4.2.1.4.4 End plate kits VDMA 24345 D…G




End plate kits form DA and DB Size 1 1825503145

End plate kits form DA and DB Size 3 1825503151

4.2.1.4.5 Angle subbases VDMA 24345 E

Angle subbases with connections for differential pressure switch VDMA 24345 form E




Angle subbases Size 1 1825503324

Angle subbases Size 3 1825503764




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4.2.1.4.6 Blanking plates




Blanking plates Size 1 1825503282

Blanking plates Size 3 1825503174

4.2.1.4.7 Throttle plates




Throttle plates Size 1 0821201023

Throttle plates Size 3 0821201025




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4.2.1.5 5/2 and 5/3 directional valves acc. to ISO 15407-1, VDMA 24563

Directional valves & accessories acc. to ISO 15407-1 VDMA 24563

4.2.1.5.1 Directional valves, electrically operated with M12 connection

Directional valves, electrically operated with M12 connection



Maximum eight pneumatic valves with hole pattern acc. to ISO 15407-1


Sealing caps for manual override, bag of 10 * 8980122904

For contact bridge

CD01 PA series, double 3/2 directional valve. MO without detent VDMA01, 26 mm 5763970620

Normally open valves,

pressurized

CD01 PA series , 5/2 directional valve, MO without detent VDMA01, 26 mm 5763510620

Single solenoid

No movement during

emergency OFF allowed!

CD01 PA series, 5/2 directional valve, MO without detent VDMA01, 26 mm 5763530620

Double solenoid


Pressurized center


Exhausted center



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4.2.1.5.2 Contact bridges with M12 connection




Contact bridge M12x1 for single solenoid valves CD 01 PA 5763573113

Contact bridge M12x1 for double solenoid and 5/3 valves CD 01 PA 5763573103



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4.2.1.5.3 Pneumatically operated directional valves




CD01 series, double 3/2 directional valve, pressurized VDMA01, 26 mm 5714003990

CD01 series, 5/2 directional valve, double solenoid VDMA01, 26 mm 5714003530

CD01 series, 5/3 directional valve, pressurized center VDMA01, 26 mm 5714003800

CD01 series, 5/3 directional valve, exhausted center VDMA01, 26 mm 5714003810



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4.2.1.5.4 Subbases acc. to ISO 15407-1




Single subbase G1/4 1825504016

Sandwich base G1/4 1825504026

End plate kit G3/8 1825504031

Blanking plate 26 mm 1825504033

Mounting kit for rail EN 50 022 26 mm 1821398007



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4.2.2 Valve systems – VS

4.2.2.1 VS series AV03 300 l/min

4.2.2.1.1 Valves and plates

For dimensions and additional information see the online catalog: AV03

Maximum 12 valve positions, restricted exhaust, Installation place and position freely selectable

For information about the configurator see 4.2.2.5

Designation (type) Order number Comment

5/2 directional valve, air spring R422102504 Single solenoid

5/2 valve R422102427 Pulse valve

2x 3/2 directional valve NC/NC R422102431 Mech. spring*)

2x 3/2 directional valve NO/NO R422102433 Mech. spring*)

Blanking plate R422102462 Incl. sealing kit and 1x mounting screw

Accessories Item 4.2.2.4

*) Use valve with spring return only as 5/3 function

http://www.aventics.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Language=DE&Variant=internet&VHist=g53567%2Cg94767%2Cg95881&PageID=g212968


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4.2.2.2 VS series AV05 700 l/min

4.2.2.2.1 Valves and plates

For dimensions and additional information see the online catalog: AV05

Max. 12 valve positions

- If you energize/exhaust more than 8 valves at the same time, make sure that additional

air supply /exhaust is available via supply plates.



5/2 directional valve, air spring R422103013 Single solenoid

5/2 directional pulse valve R422103003 Double solenoid

2x 3/2 directional valve NC/NC, exhausted R422103007 Mech. spring*)

2x 3/2 directional valve NO/NO, pressurized R422103009 Mech. spring*)

Blanking plate R422102526 Incl. sealing kit and 1x

mounting screw


*) Use valve with spring return only as 5/3 function



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4.2.2.3 Bus coupler for AV03 and AV05

1 2

4.2.2.3.1 ProfiNet IO, Profibus DP



Bus coupler Profibus DP 1) R412018218 Sub-buses are not allowed

Bus coupler ProfiNet IO 1) R412018223 Sub-buses are not allowed

Power module 7/8" actuator + logic voltage 2) R412018272

For linking to bus coupler

W 50 x L 82 x H 34

Cover cap for bus coupler power connection Available in configured unit

Further accessories Item 4.2.2.4

Power modules for additional UA or UL supply in the I/O area are available, to be used if required in coordination with the project planner of the VW Group.

4.2.2.3.2 Input modules

Designation (type)

Order number Comment

Digital input module 8 DI with 8DI4M12

4x M12x1 5-pin

R412018235

Max. 3 modules

for recording the end positions of actuators of the respective valve unit



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4.2.2.4 VS – Accessories

The following have been released:

- Expansion base plates, end plates

- Extension kits, pneumatic supply and exhaust modules, pressure zones

- AV03/05 combination plate

- Silencer for restricted exhaust

- Push-in fittings

- VS mounting, labels, protective cap, pn. connections and seals

- El. connections for bus coupler and for the M12 input module

Acc. to the online catalog o For AV03 o For AV05

Accessory components included in the online catalog, but not listed under 4.2.2.4

Only in coordination with your Aventics contact and the project planner

of the VW Group via special approval.






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4.2.2.5 Configurator

Notes regarding configuration:

- Selection AV03 or AV05 > - Fieldbus connection ProfibusDP or ProfiNetIO > - Metric connection, internal pilot air supply,

Straight fittings > - Add I/O- module

o Choose POWER1-7/8-AL > - If required, add max. 3 I/O modules 8DI4M12 >

- Click on the input module – configuration o Exhaust module restricted exhaust 3/5 >>

- Click on the 1st valve position o Select the valve (subsequently optional/supply plate if required) o Valve

5/2 single solenoid, air return Double solenoid 2x 3/2 normally closed (use only as 5/3 function) 2x 3/2 normally open (use only as 5/3 function)

Manual override (MO) each, without detent

Select fitting size 2, 4 > , or return to the configuration >>

o Copy the valve position to right/left, or click on the valve position and select Function type

Valve/supply plate o Supply plate – exhaust module restricted exhaust 3/5

Configuration (valve type and MO as described above) Accessories (fittings 2 , 4 – pre-select 8 for AV05; 6 for AV03)

After completion of the configuration with max. 12 valve positions and 3 I/O modules click on the configuration documentation on the right side in the configurator and download it.

VS are currently configurable for power connection M12. Material numbers and dimensioned drawings with 7/8“ power connection based on the created configuration are available from your Aventics contact.

https://www.aventics.com/pneumatics-catalog/Aggregat/ModelcodeSelection.cfm?Configurator=VTS-Configurator&ModelCode=AV0X&PreviousIdList=Series:%7bAV03%7d&JumpForward=1&language=de


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4.2.3 Blocking valves

4.2.3.1 Non-return valves

NR01 non-return valves series with internal thread


For dimensions and additional information see the online catalog: NR01 series


NR01 series G1/8 5340981000

NR01 series G1/4 5340981100

NR01 series G1/2 5340981300

NR01 series G1 5340970300

4.2.3.2 Pilot-operated non-return valves and manual exhaust

NR02 series pilot-operated valves and manual exhaust


For dimensions and additional information see the online catalog: NR02 series


NR02 series G1/8 0821003045

NR02 series G1/4 0821003046

NR02 series G3/8 0821003047

NR02 series G1/2 0821003048




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Pilot-operated non-return valves must be approved – see VW functional requirements for mechanical components, item 4.3.5


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4.2.3.3 Double check valves


For dimensions and additional information please get in touch with your Aventics contact..

OR shuttle valves


Double check valve (OR) G1/8 0821000002 Shuttle valve



4.2.3.4 Quick exhaust valves

573 series quick exhaust valves with internal thread




573 series G1/8 5735040000

573 series G1/4 5735040100

573 series G1/2 5735040300

4.2.3.5 Twin pressure valves


For dimensions and additional information see the online catalog: Twin pressure valve


Twin pressure valve (AND) G1/8 0821001003 NG4

Twin pressure valve (AND) G1/4 0821001002 NG6

http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Variant=internet&Language=DE&SearchMatNo=0821000002&PageID=p31435


http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/VorNavi.cfm?Language=DE&PageID=p31438&SearchMatNo=0821001003




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4.2.4 Pressure valves

4.2.5 Flow control valves

4.2.5.2 Throttle valve


For dimensions and additional information see the online catalog: CH01 series


CH01 series G1/4 0821201011 NG6

4.2.5.3 Check-choke valves

4.2.5.3.1 Manually adjustable with internal thread


For dimensions and additional information see the online catalog: Series CC01


CC01 series G1/8 0821200008 Throttling 1 2








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4.2.5.3.2 Exhaust and inlet-side throttling


For dimensions and additional information see the online catalog: CC02 series


CC02 series M5 0821200203

Direction of throttle 21, exhaust air throttling

CC02 series G1/8 0821200204


CC02 series G1/8 0821200201

Direction of throttle 12, inlet-side throttling

CC02 series G1/4 0821200205


CC02 series G1/4 0821200202

Direction of throttle 12, inlet-side throttling

CC02 series G3/8 0821200206


CC02 series G1/2 0821200207


CH02 series exhaust air throttling with silencer function at item 4.3.6



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4.3 Energy transmission

4.3.1 Tubing and tubing connections

TU1 P-S PA polyamide series

Flexible tubing (semi-rigid plastic tubing) for air

External calibrated


For dimensions and additional information see the online catalog: TU1 P-S series


TU1 P-S series 4 x 1; 25 m 1820712100 Colorless

TU1 P-S series 4 x 1; 25 m R412009913 Blue


TU1 P-S series 6 x 0.65; 25 m R412009915 Blue





TU1 P-S series 12 x 1.5; 25 m 1820712103 Colorless

TU1 P-S series 12 x 1.1; 25 m R412009924 Blue

TU1P -S series 14 x 1.5; 25 m 1820712104 Colorless

TU1P -S series 14 x 1.25; 25 m R412009927 Blue

TU1P -S series 16 x 1.35; 25 m R412009929 Blue



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TU1-S series polyester polyurethane for air

External calibrated

Suitable for dynamic laying

Halogen-free


For dimensions and additional information see the online catalog: TU1-S series


TU1-S series 4 x 0.75; 50 m R412014554 Colorless

TU1-S series 4 x 0.75; 50 m R412009985 Blue









TU1-S series 14 x 2; 25 m R412004790 Colorless

TU1-S series 14 x 2; 25 m R412004782 Blue



https://www.aventics.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&Variant=internet&VHist=g53567,g94970,g95930,g60071&PageID=p31997


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4.3.1.3 Push-in fitting for tubing Ø4, Ø6, Ø8, Ø10, Ø12, Ø14

4.3.1.3.1 QR1-S series, standard

Preferred series

- 0.95 bar / 16 bar

For dimensions and additional information see the online catalog: QR1-S series

Series QR1 and QR2 cannot be combined

4.3.1.3.2 QR2-S series, standard

Metal

- 0.95 bar / 16 bar

For dimensions and additional information see the online catalog: QR2-S series

Series QR1 and QR2 cannot be combined


http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&VHist=g53567,g94970,g95926&PageID=g201472


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4.3.1.4 Filters and filter regulators


AS series active carbon filters of the micorfilter unit (item 5.1.1)

Designation (type) Dimensions

Order number

Comment

5 µ filter

AS2 series

For G1/4

R415017490

Manual condensate drain

5 µ filter

AS3 series

For G1/2

R415017491


5 µ filter

AS5 series For G1 R415017492


0.01 µ filter

AS2 series

For G1/4

R415017493 Microfilter


0.01 µ filter

AS3 series

For G1/2

R415017494 Microfilter


0.01 µ filter

AS5 series For G1 R415017495

Microfilter


25 µ filter regulator,

AS2 series

without E11 locking

For G1/4

R415017496


25 µ filter regulator,

AS3 series

without E11 locking

For G1/2

R415017497 Manual condensate drain

25 µ filter regulator

AS5 series

without

E11 locking

For G1 R415017498 Manual condensate drain


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4.3.4 Pressure regulators

4.3.4.1 Manually adjustable

4.3.4.1.1 Without E11 locking with lockable handwheel (without lock)



Designation (type) Dimensi

on Order number Comment

AS2 series pressure valve without

E11 locking G1/4 R412006108 AS2


E11 locking G1/2 R412007120 AS3


E11 locking G1 R412009120 AS5

Accessories

4.3.4.1.2 Manually adjustable, with E11 locking

Only as spare parts.

From version 1.7, section 4.3.2 (E11 locking)

was deleted from the functional requirements for mechanical components.


AS2 E11

with

E11 locking G1/4 R412006099 AS2

AS3 E11

with

E11 locking G1/2 R412007099 AS3

AS5 E11

with

E11 locking

G1 R412009099 AS5




http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&VHist=g53567,g94968&PageID=g95923





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4.3.4.1.3 Precision pressure regulator, manually adjustable


For dimensions and additional information see the online catalog: PR1-RGP series


Precision pressure regulator G1/2 0.05 – 7 bar 0821302173 Without pressure

gauge


gauge


gauge

4.3.5 Maintenance units from stand-alone devices

Series AS2; AS3; AS5

For details regarding the maintenance units see section 4.5


Fully assembled maintenance units with manual condensate drain

Designation (type) Dimensions Order

number Comment

AS2 series without sealing air G1/4 R415012940

AS2 series with sealing air, elec., without timer

G1/4 R415012941

AS2 series with sealing air, pneumatic, with timer

G1/4 R415012942

AS3 series without sealing air G1/2 R415012943


G1/2 R415012944


G1/2 R415012945

AS5 series without sealing air G1 R415012946


G1 R415012947


G1 R415012948

AS2 series

sealing air module, fully assembled G1/4 R415012938 For AS2, 3, 5

Regulator 0.2-4 bar






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(regulator, distributor, pressure switch) lockable with lock

AS2 ultrafilter unit, fully assembled, with manual condensate drain

G1/4 R480311490

Details item 5.1.1

Regulator 0.2-4 bar lockable with lock

4.3.6 Silencer and throttle with silencer


Silencer SI1 metal

Designation (type) Dimensions Ø Order number Comments

Silencer G1/4 R412010245 0 to 15 bar




Silencer G1 R412010249 0 to 15 bar

CH02 series throttle with silencer

Designation (type) Dimensions Ø Order number Comments

CH02 series throttle G1/4 R412004831 With silencer



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4.4. Additional equipment

4.4.1 PG1-SNL-ADJ series and SAS-ADJ series pressure gauges



PG1-SNL-ADJ series

PG1-SAS-ADJ series


Pressure gauge 50 Ø housing G1/8; 0 – 4 bar 1827231077

Pressure gauge 50 Ø housing G1/8; 0-10 bar 1827231079

Pressure gauge 50 Ø housing G1/4; 0 – 4 bar R412003476



Only AS series


Only AS series


Only AS series

Pressure gauge 50 Ø housing G1/4; 0-12 bar R412007871

Only AS series

http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&PageID=p75594


http://www.boschrexroth.com/pneumatics-catalog/Vornavigation/Vornavi.cfm?Language=DE&VHist=g53567,g94968,g95923,g8317&PageID=180557_p165894


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4.4.2 PM1 series mechanical pressure switch, setting range 0.5 bar to 16 bar

For dimensions and additional information see the online catalog: PM1 series

The mechanical pressure switch is only approved in maintenance units. For approved electronic pressure switch see the functional requirements for mechanical components


Pressure switch M12x1 acc. to EN 50 044 G¼, 0.5–16 bar R412010717

Plus 1 unit 1823391017

or 1823391254



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4.5. Other energy control and regulation

5.1. Maintenance units

5.1.1 Ultrafilter unit

Ord. no. 4145017740 manual condensate drain AS2 series

Item Order number Designation Number of units

10 R415017493 Filter AS2-FLC-G014-PBP-AC-00,01 1

20 R412006370 Mounting AS2-MBR-X000-W03 2

30 R412006072 Active carbon filter AS2-FLA-G014-PBP-NON 1

40 R412006104 Pressure regulator AS2-RGS-G014-GAN-040 1

50 R412007870 Pressure gauge PG1-ADJ-G014-SAS-D50P(0-6 1



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5.1.2 Complete maintenance units AS2, AS3, and AS5

- No change to the order numbers from version 1.6 (with pressure switch)

5.1.2.1 AS2 series without sealing air

Order no.: R415012940

10 20 , 90 30 50,60 70 30, DS 80 if required



10 R412006256 3/2 shut-off valve AS2-BAV, G1/4 1

R412004817 Silencer 1

20 R415017496 Filter regulator manual condensate drain 1

30 R412006250 Distributor 2

50 R412006258 3/2 shut-off valve AS2-SOV G1/4 1

60 0820019530 Pilot valve 24 V DC with M12x1 1

R412004817 Silencer *) 1

70 R412006272 Filling valve AS2-SSV G1/4 1

80 Pressure switch M12x1 as required **) 0

90 R412007871 Pressure gauge Ø 50 mm 0-10bar PG1-SAS-ADJ red-green-red G1/4

1

*) Order separately item 4.3.6

**) Order pressure switch R412010717 plus double nipple G1/4-G1/4 separately if required, item 4.4.2


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5.1.2.2 AS2 series with sealing air, electrical, without timer

Order no.: R415012941

10 20 , 90 40,60 30 50,60 70 30 , DS 80 if required






30 R412006250 Distributor AS2-DIS G1/4 2



R412004817 Silencer *) 1

70 R412006272 Filling valve AS2–SSV G1/4 1



90 R412007871 Pressure gauge Ø 50 mm 0-10bar PG1-SAS-ADJ red-green-red G1/4 1



Plus sealing air devices: order separately as individual components or as a unit at item 4.3.5


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5.1.2.3 AS2 series with sealing air, electrical, with pneumatic timer

Order no.: R415012942

(order timers with ord. no. 0820215113 separately – item 4.2.1.2.3 )

10 20,90 30 40 30 50,60 70 30 , DS 80 if required







40 R412006262 3/2 directional valve, pneumatically operated, AS2-SOV G1/4 with G1/8 connection 1




70 R412006272 Filling valve 1

R412004817 Silencer *) 1


90 R412007871 Pressure gauge Ø 50 mm 0-10 bar PG1-SAS-ADJ red-green-red G1/4 1





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Order no.: R415012943

10 20 , 90 30 50,60 70 30, DS 80 if required


Item Order number Designation Number of

units


Silencer G1/2 *) 1




Silencer G1/2 *) 1








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5.1.2.5 AS3 series with sealing air, electrical, without timer Order no. R415012944

10 20 , 90 40,60 30 50,60 70 30 , DS 80 if required



10 R412007261 3/2 shut-off valve AS3-BAV G1/2 1

Silencer G1/2 *) 1




Silencer G1/2 *) 1



Silencer G1/2 *) 1


90 R412007871 Pressure gauge Ø 50 mm, 0-10bar G¼ 1





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Order no.: R415012945

(order timer with ord. no. 0820215113 separately – item 4.2.1.2.3 )

10 20 , 90 30 50,60 70 30, DS 80 if required



10 R412007261 3/2 shut-off valve AS3-BAV G 1/2 1

Silencer G1/2 *) 1



40 R412007263

3/2 directiona valve, pneumatically operated, AS3-SOV G1/4 with G 1/8 connection 1

Silencer G1/2 *) 1


Silencer G1/2 *) 1









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Order no.: R415012946

10 20 , 90 30 50,60 70 30, DS 80 if required



10 R412009261 3/2 shut-off valve AS5-BAV, G 1 1

20 R415017496 Filter regulator manual condensate

drain 1

Silencer G3/4 *) 1

30 R412009251 Distributor AS5-DIS G1 2

50 R412009259 3/2 shut-off valve AS5-SOV G1 1

Silencer G3/4 *) 1


70 R412009273 Filling valve AS5-SSV G1 1


90 R412007871 Pressure gauge Ø 50 mm, 0-10 bar G¼ 1




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5.1.2.8 AS5 series with sealing air, electrical, without timer

Order no.: R415012947

10 20 , 90 40,60 30 50,60 70 30 , DS 80 if required



10 R412009261 3/2 shut-off valve AS5-BAV, G1 1

Silencer G3/4 *) 1




Silencer G1/2 *) 1



Silencer G3/4 *) 1


90 R412007871 Pressure gauge Ø 50 mm, 0-10 bar PG1-SAS G1/4 1





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Order no.: R415012948

(order timer with ord. no. 0820215113 separately – item 4.2.1.2.3 )

10 20 , 90 30 50,60 70 30, DS 80 if required



10 R412009261 3/2 shut-off valve AS5-BAV, G1 1

Silencer G3/4 *) 1



40 R412009263

3/2 directiona valve pneumatic operation AS2-SOV G1 with G1/8 connection 1

Silencer G3/4 *) 1


Silencer G1/4 1



Silencer G3/4 *) 1






approved components list mechanical components · as series maintenance units, namur valve, ......

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