application of mainstream deammonification - essde · full-scale experiments at wwtp glarnerland...

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Application of Mainstream Deammonification B. Wett, G. Nyhuis, S. Podmirseg, M. Gómez-Brandón, M. Muik, T. Puempel, M. Hell, A. Omari, H. DeClippeleir, R. Pusker, C. Bott, O. Akintayo, R. Bunce, K. Chandran, M. Desta, N. Dockett, M. Han, D. Fredericks, B. Holgate, R. Jimenez, H. Keswani, D. Kinnear, Y. Ma, M. Michaelis, M. Miller, JB Neethling, M. O’Shaughnessy, H. Park, A. Shaw, B. Stinson, I. Takacs, C. Welling, S. Murthy

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Page 1: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Application of Mainstream Deammonification

B. Wett, G. Nyhuis, S. Podmirseg, M. Gómez-Brandón, M. Muik, T. Puempel, M. Hell, A. Omari, H. DeClippeleir, R. Pusker, C. Bott, O. Akintayo, R. Bunce, K. Chandran, M. Desta, N. Dockett, M. Han, D. Fredericks, B. Holgate, R. Jimenez, H. Keswani, D. Kinnear, Y. Ma, M. Michaelis, M. Miller, JB Neethling, M. O’Shaughnessy, H. Park, A. Shaw, B. Stinson, I. Takacs, C. Welling, S. Murthy

Page 2: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Love-Hate Relationship of

C & N

Page 3: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Coupling and decoupling of C & N

N-inertisationwastewater treatment

N-fixationHaber-Posch90 gigatons/a

adropogenic cycles

N-cycle

Page 4: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Coupling and decoupling of C & N

N-inertisationwastewater treatment

N-fixationHaber-Posch90 gigatons/a

C-inertisationincinerationww treatment

C-fixationautotrophic growth

adropogenic cycles

N-cycle

C-cycle

Page 5: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Coupling and decoupling of C & N

CH4

C & N

N-inertisationwastewater treatment

N-fixationHaber-Posch90 gigatons/a

C-inertisationincinerationww treatment

C-fixationautotrophic growth

100 years acceleration

Page 6: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Resource savings in nitrogen removal?

Carbon redirection towards digestion

• Enhanced upstream C removal

• Methanisation instead of oxidation or denitrification

Page 7: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

7

Carbon redirection towars digesters

dewatering

SBR

thickener

digester

biosolids

effluent

influentA-stage B-stage

dewatering

SBR

thickener

digester

biosolids

effluent

influentA-stage B-stage

dewatering

SBR

thickener

digester

biosolids

effluent

influentA-stage B-stage

• High Rate, CEPT or A-Stage: 50-80 % COD removal

• Typical C:N Ratios: CEPT – 3:1 to 6:1 (add Fe )

A- Stage – 3:1 to 10:1 (SRT of 0.25d to 0.5 d)

Page 8: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Resource savings in nitrogen removal?

Carbon redirection towards digestion

• Enhanced upstream C removal

• Methanisation instead of oxidation or denitrification

Metabolic short-cuts for N-removal

• Nitrite shunt

• Deammonification

Page 9: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Metabolic short-cuts for N-removal

nitrite-shunt

deammonification

Page 10: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Net energy consumption for 3 WWTP variants

• Case A: Conventional treatment

• Case B: Conventional treatment with anammox in the side-stream

• Case C: Optimized treatment with anammox in the main-stream

ReferenceH. Siegrist, D. Salzgeber, J. Eugster, A. Joss, Water Sci. Technol. 57, 383 (2008).

Page 11: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Resource savings in nitrogen removal?

Carbon redirection towards digestion

• Enhanced upstream C removal

• Methanisation instead of oxidation or denitrification

Metabolic short-cuts for N-removal

• Nitrite shunt

• Deammonification

Shifting energy flux from transport to conversion

• usually ca. 30% of energy demand in biological treatment is transport (mixing, recycling, pumping)

• make use of air-flow for transport

Page 12: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

DEMON-features –• pH-based process control• cyclone for anammox enrichment

Side-stream applications: DEMON

2004 2013

Page 13: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

DEMON hydro-cyclonesPurpose – to seperate flocs (mainly AOB) and granules (mainly AMX) in order to select for different SRTs

Page 14: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

cyclone for anammox enrichment

Set-up of a triple DEMON® cyclone configuration (left) selecting for a high anammox retention time based on density difference between the flocculant- and the granular sludge fraction

Page 15: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

DEMON-plant Trento for leachate treatmentsuccessful operation down to 15°C

Page 16: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Start-up DEMON Pustertaldilute liquors (HRT=0.75 d)

6.12.2012 – 31.1.2013: 7 weeks from seeding to end of performance test

Page 17: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Full-scale installations in Strass:Cyclons to select granules out of the wastelines of side-stream and main-stream

Page 18: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Required retrofit-effort: Installation of seeding pipe from sidestream to the mainstreamSet-up of cyclons in the waste line

WWTP Strass, Austria

Page 19: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Required retrofit-effort: Installation of seeding pipe from sidestream to the mainstreamSet-up of cyclons in the waste line

WWTP Glarnerland, Switzerland

Page 20: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Light microscopy (upper left, lower right) and binocular loupe image (upper right, lower left) of granules from the WWTP Strass

Page 21: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

AMX granule (probe Amx820-Cy3)

AOB(probe Nso1225-Cy5)

FISH image of Demon biomass sample from Strass WWT plant.No evidence of a comprehensive AOB layer around the granule

Page 22: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Fluorescence in situ hybridization with the 16S rRNA gene targeting probe AMX820; Granules slice thickness 20 µM

Page 23: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Scanning electron microscope image of an anammox granule of the WWTP Strass. Magnification 200x.

Page 24: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

WERF-Mainstream Deammonification 3 different sites and scales

Objective of bench-scale pilot

at DC Water

• Investigate fundamental process kinetics and control mechanisms identified for NOB out-selection, AOB and anammox enrichment, development and calibration of process model.

Page 25: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

DC Water Blue Plains

Page 26: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot
Page 27: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Primary Clarifiers

High-rate AS

reactors

Secondary Clarifiers

Nitrification Denitrification

AS reactorsNitrification Denitrification

Clarifiers

Final Dual-media Filters

Potomac River

Bar Screens and Grit

Chambers

Blue Plains AWTP

• 370 mgd (AA) to 518 mgd (Max Day)

• TN < 7.5 mg/l & TP < 0.18 mg/l

• Future TN ~ 3 mg/l peak annual flows

• 12◦C winter monthly average

Page 28: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Objective of pilot-scale tests

at HRSD, Virginia

•Focus on NOB out-selection and control optimization to support design work at considered plant.

•Biofilm Post-Anoxic Anammox

WERF-Mainstream Deammonification 3 different sites and scales

Page 29: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Ammonia vs NOx (AVN) Controller

Time

NH4-N - NOx-N = 0

Min AerDur = 4 mins/

Max AnDur = 8 mins

Max AerDur = 8 mins/

Min AnDur = 4 mins

AnDur Online NH4-N- (NO3-N + NO2-N)

AerDur = 0 mins

AerDur

Total cycle duration =

12 mins

AnDur = 0 mins

DO = 0 mg/L

DO = 1.6 mg/L

0

10

20

30

40

50

60

0

5

10

15

20

25

30

11.7 11.17 11.27 12.7 12.17 12.27

Infl

ue

nt

(mgN

/L)

Effl

ue

nt

(mgN

/L)

Eff NOx-N Eff NH3-N A-stage Inf TKN

Nitritation/Denitritation

Page 30: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Objective of full-scale pilot at WWTP Strass

• Demonstration projects at Strass WWTP and GlarnerlandWWTP is to demonstrate the feasibility of the deammonification concept, applicable control strategies.

WERF-Mainstream Deammonification 3 different sites and scales

Page 31: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Full-scale experiments at WWTP Glarnerland

Frequently used parameter set for maximum AOB- and NOB-growth rates and oxygen affinity (KO)

0.00.10.20.30.40.50.60.70.80.91.0

0 0.5 1 1.5 2

pro

ce

ss

ra

tes

[1

/d]

DO [mg/L]

NH4-oxidation NO2-oxidation

AOB-growth NOB-growth

Monod Monod

µmax [1/d] 0.9 0.7

Arrhenius 1.07 1.06

kO [mg DO/L] 0.25 0.50

Oxygen Affinity

Page 32: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

0.00

0.02

0.04

0.06

0.08

0.10

0.12

0.14

0.16

0.18

0.003 0.004 0.005 0.006

Dis

solv

ed O

xyge

n ( m

g/l)

Time (days)

Data

Model

0

100

200

300

400

500

600

700

800

900

1000

0.0 1.0 2.0 3.0

Rate

DO

Monod saturation

measured rate

Full-scale experiments at WWTP GlarnerlandOxygen affinity investigated by constant- and declining DO-tests

Page 33: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Full-scale experiments at WWTP Glarnerland

Specific nitrogen process rates for AOB and NOB yielded from constant DO-tests

0

20

40

60

80

100

120

140

160

180

200

0.0 0.5 1.0 1.5 2.0

SNP

R (m

gN/g

VSS

.d)

DO (mg/L)

A - AOB A - NOB AOB Monod NOB Monod

AOB-growth NOB-growth

Monod Monod

µmax * Xa / Ya 193 137

kO [mg DO/L] 0.40 0.06

Oxygen Affinity

Page 34: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Full-scale experiments at WWTP Glarnerland

Comparison of KO-values of total nitrifiers (AOB+NOB) and NOB only in bench-scale batch-reactors at Blue Plains WWTP (left) and in full-scale

at Strass WWTP (right)

Page 35: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

HIGH DOIntermittent Air – “N Profiles”

-35-

2 mg/L Ammonia Residual

Page 36: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

MODEL PARAMETER CALIBRATIONSimulation Results

-36-

DO Profiles AMX Activity

Specific nitrogen process rates for AOB and NOB yielded from constant DO-tests

AOB-growth NOB-growth

Monod Monod

µmax * Xa / Ya 193 137

kO [mg DO/L] 0.40 0.06

N Profiles

Page 37: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Our Recipe• Anammox

– Anammox Bioaugmentation

– Anammox Retention

• AOB

– AOB Bioaugmentation

• NOB Out-Selection

– Aggressive Aerobic SRT Management

– Ammonia Residual

– High DO

– Intermittent Aeration

– Rapid Transitions to Anoxia

• Effluent Polishing

Page 38: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Strass Demonstration• Carousel type aeration tank at Strass WWTP providing a DO-range of 0.00

to 0.55 mg/L along the flow-path at parallel tank operation.

-38-

Cyclones installed at the B-stage in Strass, Cyclone A (left), Cyclone B since early September 2011 (right).

DO=1.4-1.5 mg/L 0.19 mg/L 0.35mg/L

0.010.09mg/L0.6mg/L 1.6-1.7mg/L

Page 39: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Full-scale experiments at WWTP Glarnerland

plant loading profiles (PE) before and after project start

comparison of temperature profiles (°C)

0

50000

100000

150000

200000

250000

300000

350000

1-Dec 31-Dec 30-Jan 29-Feb 30-Mar 29-Apr 29-May

2010/2011 loading PE 2011/2012 loading PEP

E (6

0gB

OD

)

0

2

4

6

8

10

12

14

16

18

20

1-Dec 31-Dec 30-Jan 29-Feb 30-Mar 29-Apr 29-May

2010/2011 temperature 2011/2012 temperature

tem

per

atu

re (°

C)

Page 40: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Full-scale experiments at WWTP Glarnerland

Comparison of this year’s and last year’s operational data of the full-scale pilot Strassindicating advanced NOB-repression (typically high nitrate level at Christmas peak-load; similar temperature conditions of ca. 10°C , load conditions and ammonia effluent concentrations of ca. 2-5 mgN/L for both years)

Total SRT

0

5

10

15

20

25

1-Dec 31-Dec 30-Jan 29-Feb 30-Mar 29-Apr 29-May

2010/2011 NO3-N effluent 2010/2011 NO2-N effluent 2011/2012 NO3-N effluent 2011/2012 NO2-N effluentn

itro

ge

n c

on

cen

tra

tio

n (

mg

N/L

)

0

10

20

30

40

50

60

1-Dec 31-Dec 30-Jan 29-Feb 30-Mar 29-Apr 29-May

2010/2011 NH4-N influent 2010/2011 NH4-N effluent 2011/2012 NH4-N influent 2011/2012 NH4-N effluent

nit

roge

n c

on

cent

rati

on

(mg

N/L

)

Page 41: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Denaturing gradient gel electrophoresis of amplified Anammox 16S DNA gene fragments of mainstream samples B1-B17

Page 42: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Gene copy number for AOB, Nb, Ns and AMX

Page 43: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Full-scale experiments at WWTP Glarnerland

Evolution of the anammox biomass of the mainstream cyclone underflow fraction (B-UF) from sampling one to twelve; distribution of granule size fraction (left); abundance of granules mL-1 (middle) and

estimated granule volume mL-1 (right)

Page 44: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Abundance of anammoxgranules of different sample types (PW…process water, B…B-stage, OF…cyclone overflow, UF… cyclone underflow).

Particle size distributions of different sample types

(PW…process water, B…B-stage, OF…cyclone overflow,

UF… cyclone underflow).

Page 45: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Since operation of the mainstream cyclone no SVI-detoriation ocurs (daily SVI-measurements from the last 3 winter seasons)

020406080

100120140160180200

1-Dec 31-Dec 30-Jan 1-Mar 31-Mar 30-Apr 30-May

year 1 _ SVI year 2 _ SVI year 3 _ SVI

SVI (

ml/

g)Impact of cyclone operation on settling behavior

Page 46: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

-46-

Step-feed BNR operated at 2.5 d aerobic SRT shows higher nitrite vsnitrate effluent values:

NH4-N NO2-N NO3-NAvg 1.7 1.1 1.0

Nitrite shunt at PUB’s Changi WRP in Singapore

Q=800.000 m3/d

(PUB; Dr. Yeshi Cao)

Page 47: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Another C & N aspect:CO2-stripping depending

on transfer efficiency (bench-scale vs full-scale)

Page 48: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

60th anniversary 1st ascent of Nanga Parbat 8125 m

Page 49: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Conclusions

• Wastewater treatment and nutrient removal is all about

coupling and uncoupling of C & N

Page 50: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Conclusions

• Wastewater treatment and nutrient removal is all about

coupling and uncoupling of C & N

• Mainstream Deammonification is the most sustainable

pathway – still a lot to learn about

Page 51: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Conclusions

• Wastewater treatment and nutrient removal is all about

coupling and uncoupling of C & N

• Mainstream Deammonification is the most sustainable

pathway – still a lot to learn about

• Proof of concept is there

• Application ongoing

Feasibility/design at 4 utilities

in NL, 3 in G, DC Water and HRSD)

Page 52: Application of Mainstream Deammonification - EssDe · Full-scale experiments at WWTP Glarnerland Comparison of this year’s and last year’s operational data of the full-scale pilot

Conclusions

• Wastewater treatment and nutrient removal is all about

coupling and uncoupling of C & N

• Mainstream Deammonification is the most sustainable

pathway – still a lot to learn about

• Proof of concept is there

• Application ongoing

Feasibility/design at 4 utilities

in NL, 3 in G, DC Water and HRSD)

desired goal

it works

risk of implementation