apollo insulation aluminum composite foils - catalog 2012

w w w. t r a d i n g g r e e n l t d . c o m

Insulation & Carbon Emission Reduction for Life made in UK

ECO-FOIL™ THERMO-FOIL ES™

ECO-BRITE™ ENCA-SEAL™

ENCA-CLAD™ INSUFLECT™

TERRETHENE™ ADHESIVE TAPES

BS476 fire rated

Te c h n i c a l S p e c i f i c a t i o n s made in UK

w w w. t r a d i n g g r e e n l t d . c o m

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EcoFoil® Insulat ing A luminum Compos i te Foi l w i th Cross -Laminated Valéron® c ore

designed for high cost-effectiveness

insulates from radiant heat and cold

flexible enough to seal soft insulation

10 years guarantee, life >20 years*

Application ex.: ceiling insulation

EcoFoil® can be stapled on the upper side of ceiling panels. It will reflect 96% of heat coming through the roof. Cut the foil on site to the ceiling panel’s shape , staple it in place: the ceiling instantly becomes a heat shield, for up to 20 years (tested in UV accelerator).

Exclusively imported by Trading Green Ltd., Interchange 21 Building, 32nd Floor, 399 Sukhumvit Road, North Klongtoey, Wattana, Bangkok 10110 Thailand. Office: +66 (0) 2660 3601 Fax: +66 (0) 2660 3881 Email: [email protected] Internet: www.tradinggreenltd.com

Application ex.: insulation encapsulation

EcoFoil® is designed to encapsulate fiber insulation, to enhance the overall product properties. Inner layers can be heat sealed to themselves or to other materials. Can be incorporated into manufacturing processes.

EcoFoil® is manufactured in an ISO 9001 factory in the UK, by high pressure bonding a multilayer of highly reflective aluminum foil with tough-tear resistant core, especially designed to act as solar radiation, vapor and gas barrier in hot and humid climates.

EcoFoil® acts as an excellent vapor barrier to seal new or existing soft insulation. Ensuring insulation performance is not compromised by interstitial condensation, which would otherwise reduce insulation performance and could cause damage to the overall construction.

* the foil is guaranteed not to delaminate or lose performance during 10 years when applied properly.

Application ex.: modular buildings

EcoFoil® is an ideal insulation for prefabricated buildings, recycled containers and other modular buildings.

Easy to install on site under the roof and inside wall panels, even under the floor, it will conserve energy in both hot and cold climates.

Recommended application: roof insulation

EcoFoil® is a radiant barrier: it needs to be installed facing at least one air space, from 19mm to 25mm deep.

The foil blocks solar heat striking a roof from conducting through the tiles and insulation layers. Without Eco-Foil ®, heat crosses any air spaces as unwanted infrared energy, warming the inner skin of the structure and overheating the room.

Recommended application: wall insulation

Eco-Foil® is a two sided single foil for use as a heat reflective lining within the fabric of sustainable homes, most prefabricated domestic and commercial building components including portable and modular structures.

Eco-Foil® has an emissivity of only 0.05: 96% of radiant heat or cold is reflected back.

The membrane eliminates excessive heat gain caused by incoming solar radiation yet can keep the room warm during cold weather. No matter the season, room temperatures are far easier to control

The foil has been designed and tested to last for more than 20 years at 100% UV and 100% humidity exposure.


Insulat ing A luminum Compos i te Foi l w i th Cross -Laminated Valéron® c ore

Eco-Foil®

Eco-Foil®

EcoFoil®

Emissivity 0.05

Reflectivity 96%

Roll Size 96m x 1.25m 120m²

Nominal Thickness 91 microns ±10%

Moisture/vapour Transmission Rate (ASTM E96,

Procedure B, MVTR) <2g/ m²/24hrs

UV resistant Tested for the equivalent of 20 years at 100% humidity and 100% UV

Optical density 2.2 ± 0.2

Oxygen permeability <2cc / m2 / 24hrs

Sales contact:

Trading Green Ltd.

Phone: +66 (0) 2660 3601 Fax: +66 (0) 2660 3881

Email: [email protected]

Eco-Foil is ideal for insulating modular and pre-fabricated buildings.

ThermoFoil®ES Insulat ing A luminum Compos i te Foi l w i th Cross -Laminated Valéron® c ore

Grand Mosque Abu Dhabi Raffles Hotel Singapore Mattel Factory Thailand

Ministry of Foreign Affairs Abu Dhabi

Sony Head Office Building Cold storage insulation UK

Beijing Olympics 2008 Roof insulation UK

reflectivity 96.7%

emissivity 0.046

moisture transmission rate 0.021g/m2

cuts building energy consumption

offsets carbon emissions

Livestock houses USA

high-performance hot & cold insulation

extreme tear resistance

based on NASA technology

20 years guarantee, life >60 years

smart green p ro d u c t

CARBON OFFSET

ThermoFoil®ES Insulated metal sheet or cement fiber tile

ThermoFoil®ES

Roof structure

Recommended application: roofs in tropical countries

Thermo-Foil®ES is a radiant barrier: it needs to be installed facing at least one air space, from 19mm to 25mm deep.

When used in conjunction with PE foam, PU foam, fiberglass or solar reflective roof coatings, Thermo-Foil®ES can improve the U-Value of that structure by up to 20% in tropical weather conditions.

Recommended application: cold storage facilities

Thermo-Foil®ES is ideal for insulating cold storage warehouses walls and roofs without adding thickness to the structure.

It is recommended to place a layer of ThermoFoil®ES on either side of the soft insulation panels to reflect heat back outside and cold back inside.

The foil is bug proof and will not attract mold or fungi. It is also an excellent moisture and dust particles barrier, making it ideal for structures where safety is a priority, such as pharmaceutical and food and beverage.

Reflectivity (ASTM E903) 96.70%

Emissivity (ASTM E408) 0.046

Carbon Emissions Saved 23kg on un-insulated wall, 12.33kg on insulated wall per sqm per annum

Roll Size and Weight 96m x 1.25m 120m² 18 kg

Nominal Thickness 145 microns

Tear Resistant Machine Direction (MD) (ASTM D882) Tensile MD 6.620kN/m, Trouser tear MD 33.1N, Elongation at break MD 222.6%

Tear Resistant Cross Direction (CD) (ASTM D882) Tensile CD 5.487kN/m, Trouser tear CD 33.9N, Elongation at break CD 210%

Beach Puncture Resistance (ASTM D774) 40.1kg-cm


Procedure B, MVTR) 0.021g/m²

Corrosion resistant. Unique surface coating


BS476 Part 6 Fire Propagation Class 0

BS476 Part 7 Surface Flame Spread Class 1

Temperature Resistant -50°C to +127°C

Cross Laminated Valéron® Core Yes: prevents aluminum and anti-tarnish layers from tearing

Pressure Wash Resistant 207 bar at 300mm

Chemical Resistant Tested with approved concentrated disinfectants.



Eco-Brite® Insulat ing A luminum Compos i te Foi l w i th Cross -Laminated Valéron® c ore

Grand Mosque Abu Dhabi Raffles Hotel Singapore


Sony Head Office Building

Beijing Olympics 2008 Roof insulation UK

reflectivity 96.1%

emissivity 0.048




Eco-Brite® being installed in modular buildings in the UK.


CARBON OFFSET

roofing & wall insulation

flexible, easy to install on site



Eco-Brite® Recommended application: roofs in tropical countries

Eco-Brite® is a radiant barrier: it needs to be installed facing at least one air space, from 19mm to 25mm deep.

The foil blocks solar heat striking a roof from conducting through the tiles and insulation layers. Without Eco-Brite ®, heat crosses any air spaces as unwanted infrared energy, warming the inner skin of the structure and overheating the room.

Recommended application: modular homes & buildings

Eco-Brite® is a two sided single foil for use as a heat reflective lining within the fabric of sustainable homes, most prefabricated domestic and commercial building components including portable and modular structures.

Eco-Brite® has an emissivity of only 0.048: 96.1% of radiant heat or cold is reflected back. The membrane eliminates excessive heat gain caused by incoming solar radiation yet can keep the room warm during cold weather. No matter the season, room temperatures are far easier to control

The foil has been designed and tested to last the lifetime of a house.



Carbon Emissions Saved 23kg on un-insulated wall, 12.33kg on insulated wall per m2 per annum

Roll Size and Weight 96m x 1.25m 120m² / 18.72 kg


Tear Resistant Machine Direction (MD) (ASTM D882) Tensile MD 3.905kN/m, Trouser tear MD 10.2N, Elongation at break MD 232.8%

Tear Resistant Cross Direction (CD) (ASTM D882) Tensile CD 4.096kN/m, Trouser tear CD 15.6N, Elongation at break CD 100.4%



Procedure B, MVTR) 0.045g/m².

Corrosion resistant Unique surface coating




Temperature Resistant -50°C to +127°C



Eco-Brite®

Eco-Brite®

Enca-Seal® Insulating Aluminum Composite Adhesive Membrane with Cross-Laminated Valéron® core




Beijing Olympics 2008 Canadian embassy Abu Dhabi

reflectivity 96.1%

emissivity 0.048




Enca-Seal® wrapped around an air-conditioning vent.

Factory A/C ducts in UK

air-conditioning duct insulation

adhesive side for easy installation




CARBON OFFSET

Enca-Seal® Multi-layered composite foil with high-performance adhesive

Recommended application: air-conditioning ducts • typical HVAC systems can double energy bills

through inefficiencies

• heat loss and gain can be reduced by 90% by insulating warm and cooled pipework or valves

• in typical office setup, the HVAC system contributes to 50% of the total energy costs

• over time infrared and ultraviolet energy breaks down the surface of most foam and rubber insulation, shortening its life and properties (data source: Carbon Trust 2008). This is prevented by using Enca-Seal.



Roll Sizes and Weight 96m x 1.25m 120m² / 20 kg

33m x 1.25m – 41.25m² / 7.5kg

Nominal Thickness 130 microns (or 150 microns for Enca-Seal® 150PE)

Tear Resistant Machine Direction (MD) (ASTM D882) MD of 6.0kN/m

Tear Resistant Cross Direction (CD) (ASTM D882) CN 5.0kN/m

Beach Puncture Resistance (ASTM D774) Beach puncture of 40.1kg-cm



Corrosion resistance Unique surface coating

UV resistance Testing for the equivalent of 30 years at 100% humidity & 100% UV



Temperature Resistance -37C to +127°C


Enca-Seal®

Insulating Aluminum Composite Adhesive Membrane with Cross-Laminated Valéron® core

● Impermeable surface finish

● 12 micron bright aluminum

● Two part curing adhesive

● Valéron® 100 micron, cross-laminated

● High performance self adhesive

● Paper release liner

installation example for hot and cold pipe insulation

Enca-Seal®

installation example for air-conditioning vent insulation

Enca-Clad™

Insulating Aluminum Composite Adhesive Cladding with Cross-Laminated Valéron® core




Beijing Olympics 2008 Canadian embassy Abu Dhabi

reflectivity 96.1%

emissivity 0.048




Enca-Clad™ : external ducting in UAE.

Pre-insulated pipes

piping & duct outdoors cladding

adhesive side for easy installation




CARBON OFFSET

Multi-layered composite foil with high-performance adhesive

Recommended application: external ducting • Enca-Clad™ is a durable 345 micron

membrane designed to completely encase external insulated or un-insulated structures, pipelines and ducts

• can also be used to clad flat surfaces and large storage tanks

• other uses include transport, marine and OEM applications

• aluminum surface of Enca-Clad™ has a special UV resistant coating : bright surface never tarnishes

• 100% waterproof, mold and bacteria proof: suitable for food preparation areas



Roll Size and Weight 1.25m x 26.4m / 33m²


Tear Resistant Machine Direction (MD) (ASTM D882) Tensile MD 5.900kN/m

Tear Resistant Cross Direction (CD) (ASTM D882) Tensile CD 4.900kN/m


Moisture/vapour Transmission Rate (ASTM E96, Procedure

B, MVTR) 0.020g/m²


UV resistance Tested for the equivalent of 30 years at 100% humidity & 100% UV

Temperature Resistance -35°C to +127°C


Enca-Clad®

Insulating Aluminum Composite Adhesive Cladding with Cross-Laminated Valéron® core


● 25 micron bright aluminum


● Valéron® 300 micron core, cross-laminated

● High performance self adhesive

● Paper release liner

installation example for hot and cold pipe insulation

Enca-Clad®

installation example for air-conditioning vent insulation

Enca-Clad™

Insuflect™

Insulating Aluminum Composite Membrane with Cross-Laminated Valéron® core

Cold storage sandwich panels Raffles Hotel Singapore

Modular structures

Frozen food warehouse, USA

Canadian embassy Abu Dhabi

reflectivity 96.7%

emissivity 0.046


reduces energy consumption


Insuflect™ insulates pharmaceutical goods in Pfizer warehouses in the United Kingdom.

Cabin offices

foam panel insulation

kraft paper side for foam adherence




CARBON OFFSET

Multi-layered composite foil for foam panel insulation



Roll Sizes and Weight 96m x 1.25m 120m² / 20 kg


Tear Resistant Machine Direction (MD) (ASTM D882) Tensile MD of 6.0kN/m

Tear Resistant Cross Direction (CD) (ASTM D882) CD 5.0kN/m

Beach Puncture Resistance (ASTM D774) Beach puncture of 40.0kg-cm




UV resistance Testing for the equivalent of 30 years at 100% humidity & 100% UV



Temperature Resistance -37C to +127°C


Insulating Aluminum Composite Membrane with Cross-Laminated Valéron® core


● 12.5 micron bright 98% pure aluminum


● 100 micron Valeron® polypropylene core

● 80gr Kraft paper interface for foam adherence

foam insulation

High insulating performance, for life

Insuflect™ is an aluminum composite membrane with a kraft paper side designed to insulate foam panels, for the life of a building.

The 12.5 micron aluminum foil is coated with a proprietary film that is guaranteed to stay bright and never to tarnish for more than 60 years.

This foil is bonded to a 100 micron cross-laminated extra-tough Valeron® core, then bonded to an 80 gram stout kraft paper. The paper acts as an interface allowing foam insulation to adhere to the foil.

A perfect Vapor Control Layer

Insuflect reflects 96.7% of radiant heat / cold back, and provides a 100% waterproof membrane with a very low 0.021g/m moisture transmission rate. It offers a perfect protection to the foam insulation against humidity.

Reduce Carbon Emissions with Insuflect™

Insuflect™ has been independently tested to save 12.33kg of CO2 emissions per square meter (sqm) per year. On un-insulated solid and cavity walls, savings can total 18.2kg of CO2 per sqm. When used on both sides of a foam board, these figures are doubled!

Reasons for choosing Insuflect™

Insuflect™ can reflect heat radiating through walls and roofs from solar radiation, keeping buildings cool in warm weather.

When used in conjunction with foam panels to insulate cold storage warehouses, wall, ceiling and door panels, Insuflect™ keeps heat out and also prevents air-conditioned cold air from escaping, reducing energy costs.

The combined benefit of keeping heat out and conserving cold can lead to substantial savings on air-conditioning consumption.

Insuflect™ is ready-to-use in industrial bonding processes to foam boards.

Above: wall installation example of Insuflect™ bonded to each side of a white foam board, in a hot climate country.

Insuflect™

Terrethene™

Insulating & Waterproofing Aluminum Composite foil with Cross-Laminated Valéron® core

Grand Mosque Abu Dhabi Ministry of Foreign Affairs Abu Dhabi

Beijing Olympics 2008 Sony head office.

100% waterproof barrier below buildings

low methane/gas permeability <0.005cm²/hm²/atm

low moisture/vapour transmission rate 0.01g/m² in 24h

Radon improvement factor 500:1

temperature resistance from -20°C to +80°C

Terrethene™ at Royal Botanical Gardens, Oman.


CARBON OFFSET

Sub-surface insulation

Waterproof & Gas-proof

Lifespan >60 years

Roll Size 1.195 x 50 m 24.8kg

Thickness 460 micron +/- 10 micron

Moisture/Vapour Transmission Rate 0.01 g/m2 / 24 hours

Tensile Strength 9.45 kN/m

Methane Transmission Less than 0.005cm3/h/m2

Oxygen Transmission Nil

Radon Improvement Factor 500 -1

CBR 708N

Water Barrier 100%

Temperature Resistant -20oC to + 80oC

Terreseal™ Gas Barrier Tape 70mm wide x 24m roll

Terreflex™ Adhesive Membrane 1.050m wide x 28.6m roll


Summary of ASTM and BS certifications

Material Terrethene™ HDPE HDPE

Thickness 460 micron 250 micron 500 micron

Methane and Natural Gas Transmission 0.005cc/m2/day 500cc/m2/day* 25cc/m2/day*

*Data obtained from British Gas

Direct comparison between Terrethene™ and HDPE Sheeting shows Therrethene has 100,000 times the barrier performance of 250 micron HDPE.

Benefits of fitting Terrethene™ under a building:

100% water-proof barrier under buildings

Radon gas barrier under buildings

Liner for commercial fish farm ponds

Gas barrier for landfill sites to prevent the migration of methane and carbon dioxide gases

Liner for SUDS (Sustainable Urban Drainage System) trenches

Water trap layer under golf greens and sports pitches to prevent water seepage into the sub-soil

Water-proof stratum for roof gardens

Liner for reed beds

Meets BS Standards for DPC, NHBC Approved

Terrethene™

Insulating & Waterproofing Aluminum Composite foil with Cross-Laminated Valéron® core

Terrethene™ has been developed for sub-surface applications. It is a multi-layered membrane made from polyethylene, aluminum foil and high tensile woven substrates that block the migration of vapour, moisture, water and various environmentally harmful gasses. These laminated films combine to form a membrane that protects against Methane (CH4), Carbon Dioxide (CO2) and Radon gases. An additional benefit is the partial plastic memory, which allows the membrane to be used in three dimensional detailing of building structures where conventional gas membranes will not profile. Trigger levels from which a gas barrier is needed are as follows: Methane 1 % by volume in air (5% being the lowest explosive level – L.E.L), Carbon dioxide 1.5% by volume in air and radon in designated areas where the Becquerel’s level is above 200.

Adhesive Tapes Insulat ing Adhes ive A luminum Compos i te Tapes

high performance adhesive aluminum tapes

insulate from radiant heat and cold


designed for use in buildings


UK-based aluminum composite foil manufacturer Apollo Insulation Ltd. has developed two high-performance, heat-reflective adhesive tapes for the building sector: ThermoFoil Tape and EncaSeal Tape. Both have been designed to last more than 20 years.

One side of Apollo Insulation Tapes is coated with a specially developed waterproof acrylic adhesive with a release liner. Once in position, the adhesive is formulated to migrate into the tarnish-proof coating, where it sets quickly and provides a life-long, watertight bond.

ThermoFoil Tape: general use adhesive tape

ThermoFoil Tape is designed as a seal, to join adjacent sheets of ThermoFoil ES, EcoBrite, EcoFoil, Insuflect and other aluminum foils. It is also recommended for sealing around stud-work, doors and window frames. The tape will prevent air infiltration and insure buildings meet mandatory air pressure tests. The special curing adhesive will bond strongly with any substrate for the tape’s entire lifespan.

Recommended use: standard foil installation in domestic and commercial buildings, in floors, ceilings, roofs and walls.

EncaSeal Tape: UV-resistant, fire resistant adhesive tape

EncaSeal Tape’s aluminum surface is coated with a patented coating that ensures its UV resistance for life: its bright side never tarnishes. EncaSeal Tape is 100% water-proof, bug-proof and achieved a Class 0 BSA476 fire rating, the best score attainable.

EncaSeal Tape has a strong, high density polyethylene (HDPE) substrate core which ensures a long life and keeps wastage to a minimum during installation.

EncaSeal Tape can be used independently or in conjunction with Apollo Insulation EncaSeal aluminum composite foil. It can be installed onto ducting carrying hot air at 130˚C without delaminating or coming away from the insulation. It has been tested with approved concentrated disinfectants and can be pressure-washed up to 207 bar at 300mm.

Recommended use: air-conditioning ducts, pipework, storage tanks.


Properties ThermoFoil Tape EncaSeal Tape

Nominal Size per roll 100m x 50mm 100m x 50mm

Nominal Weight per roll 5m2 – 700g 5m2 – 950g

Thickness without release liner 45 micron 150 micron

Reflectivity 96.1% 96.1%

Emissivity 0.048 0.048

Fire Resistance Not tested BSA476 parts 6 and 7

Peel Adhesion – PSTC-1 11.4 N/25mm 11.4 N/25mm

Shear Adhesion – PSTC-7 Indefinite at 15.2 k/Pa Indefinite at 15.2 k/Pa

Tensile Strength PSTC-31 99.4 N/25mm 99.4 N/25mm

Elongation 150% 150%

Maximum Temperature +127˚C +127˚C

Minimum Temperature -37˚C -37˚C

Release Liner 75g 75g

Tear Resistance Tensile MD 3.905kN/m Tensile MD 6.620kN/m

Puncture Resistance 40.5kg-cm 41.1kg-cm

Moisture/Vapour

Transmission Rate 0.045 g/m2 0.021 g/m2

Sales contact:

Trading Green Ltd.

Phone: +66 (0) 2660 3601 Fax: +66 (0) 2660 3881

Email: [email protected]

Adhesive Tapes Insulat ing Adhes ive A luminum Compos i te Tapes

apollo insulation aluminum composite foils - catalog 2012

Technology

x 96m100m x 5cm1

adhesive valron

weight96m x

kg33m x

nana na na astm d882tensile

roll surface

astm d882tensile md

n nana na naelongation