anaerobic digestion and methane generation potential of rose residue in batch reactors
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This article was downloaded by: [Lahore University of Management Sciences]On: 18 October 2014, At: 00:30Publisher: Taylor & FrancisInforma Ltd Registered in England and Wales Registered Number: 1072954 Registered office: MortimerHouse, 37-41 Mortimer Street, London W1T 3JH, UK
Journal of Environmental Science and Health, PartA: Toxic/Hazardous Substances and EnvironmentalEngineeringPublication details, including instructions for authors and subscription information:http://www.tandfonline.com/loi/lesa20
Anaerobic Digestion and Methane GenerationPotential of Rose Residue in Batch Reactorsİsmail Tosun a , M. Talha Gönüllü b & Ahmet Günay b
a Department of Environmental Engineering , Suleyman Demirel University , Isparta,Turkeyb Department of Environmental Engineering , Yildiz Technical University , Besiktas,Istanbul, TurkeyPublished online: 06 Feb 2007.
To cite this article: İsmail Tosun , M. Talha Gönüllü & Ahmet Günay (2004) Anaerobic Digestion and Methane GenerationPotential of Rose Residue in Batch Reactors, Journal of Environmental Science and Health, Part A: Toxic/HazardousSubstances and Environmental Engineering, 39:4, 915-925, DOI: 10.1081/ESE-120028402
To link to this article: http://dx.doi.org/10.1081/ESE-120028402
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JOURNAL OF ENVIRONMENTAL SCIENCE AND HEALTH
Part A—Toxic/Hazardous Substances & Environmental Engineering
Vol. A39, No. 4, pp. 915–925, 2004
Anaerobic Digestion and Methane Generation Potential
of Rose Residue in Batch Reactors
_IIsmail Tosun,1,* M. Talha Gonullu,2 and Ahmet Gunay2
1Department of Environmental Engineering,
Suleyman Demirel University, Isparta, Turkey2Department of Environmental Engineering,
Yildiz Technical University, Besiktas, Istanbul, Turkey
ABSTRACT
In the study, anaerobic digestion of residues from rose oil industry was
investigated by using a laboratory scale completely mixed batch reactor in
volume of 10L and 4 small reactors in volume of 400mL. Ten liters reactor
isolated with a water jacket and 0.4L reactors settled into a water bath were
operated at 35� 1�C. The study supplies biochemical methane potential of
hydrolyzed and original residues. Experimental results showed that hydrolyzed
rose residue produced a bit more methane than original residue. Methane
production results were analyzed with first-order and Chen&Hashimoto’s
models, and Chen&-Hashimoto’s model was found to be more suitable than
first-order kinetic model.
Key Words: Anaerobic digestion; Hydrolysis; Isparta; Rose residue; Kinetics.
*Correspondence: _IIsmail Tosun, Department of Environmental Engineering (MMF, Cerre
Muh.), Suleyman Demirel University, 32260, Isparta, Turkey; Fax: +90-246-2370859;
E-mail: [email protected].
915
DOI: 10.1081/ESE-120028402 1093-4529 (Print); 1532-4117 (Online)
Copyright & 2004 by Marcel Dekker, Inc. www.dekker.com
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INTRODUCTION
Rose (Rosa Damascena Mill.) is a species being used to produce attar of rose by
distilling volatile oils from flowers. It is also consumed for the production of rose
concrete, absolute and water as fragrance and flower agents for the perfume,
cosmetic, pharmaceutical and food industries.Turkey has an important role among the countries that are world rose oil
producers. The rose oil is heavily produced in Isparta province of Turkey. The yearly
amounts of rose flower harvested for rose oil production in Turkey have been varied
as shown in Fig. 1. One unit of rose flower milled gives about two units of residue in
wet weight basis. The content of solids in wet residue is around 10% that is consisted
of 90% organics. Due to the putrescible aspects of the residues, a substantial
environmental problem is caused for a short season period between May and June
months; especially for aquatic bodies that some of them are used for supply potable
water.Today’s World is in an intensive investigation of alternative sources of energy as
well as environmental considerations. Biogas production through anaerobic
fermentation from agricultural and animal wastes has been looked upon as a
promising energy source, especially for developing countries. By this way, the crop
residues have had been converted to a clean, readily useable and high-energy
contented fuel (methane). The advantages of anaerobic process are high degree of
waste stabilization, low production of waste biological sludge, low nutrient
requirements, reduction in pathogens, no oxygen requirements, and production of
biogas as a useful end product. Biogasification also stabilizes the wastes while
providing environmental and cost-effective benefits. Mata-Alvarez et al.[1] reported
that biogas production could reach over 15-millionm3 d�1 of methane throughout
Europe.Only the biodegradable fraction of organics has a potential for bioconversion.
Anaerobic bacteria do not easily degrade the refractory organics such as lignin, and
complete degradation requires a long period. Table 1 gives anaerobic digestion
experience data produced for some waste types.[2–4]
0
5000
10000
15000
20000
25000
30000
1985 1990 1995 2000
Years
Ros
e fl
ower
pro
duct
ion
(t)
Figure 1. The amounts of rose flower harvested in Turkey cities. i Isparta; þ Turkey.
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The main objective of this study is to find out biochemical methane potential ofresidues from rose oil industry by using five laboratory scale completely mixed batchreactors. The study also supplies kinetic analysis of experimental findings obtainedfrom hydrolyzed and original residues.
MATERIAL AND METHODS
Reactors
Totally five reactors were used for the study; one reactor (Reactor A) in 10L andthe others (R1 to R4) in 0.4 L in operating volumes. Reactor A was isolated withwater jacket to keep reactor temperature at 35� 1�C. In order to get the completelymixing conditions, Reactor A was equipped by a speed adjustable verticalmechanical mixer (Fig. 2). Reactors R1 to R4 were placed in a thermostat controlledwater bath to keep reactor contents at 35�C, and agitated by magnetic stirrer.Physical and operational properties of all reactors are outlined in Table 2.
The Reactor A was operated for 3 sequential feedings: 90 g, 90 g and 270 g VSfeedings were made on 1st, 11th and 36th days, and terminated on 75th day.
Materials
Chemical specifications of the samples supplied from a rose oil factory(Gulbirlik) located in Isparta City in Turkey are given in Table 3. Original residuesample was fed into Reactor A as slurry without any pretreatment. On the otherhand, slurry preparations obtained from dried and grinded residues (0.3mm) wereused for Reactors R1 to R4. Seed sludge supplied from Pas� abahce Alcohol Factoryin Istanbul, was mixed in 15% volumetrically with the slurry. Just after feedingsubstrate and seed material, gases in the dead volume above the mixed liquor wasswept away by nitrogen gas. Two of four small reactors (R1 and R2) were used tofind out the effect of hydrolysis of wastes on anaerobic decomposition. Hydrolysiswas carried out in 0.1N NaOH, in an autoclave (1 atm, 121�C, 2 h in). After
Table 1. Anaerobic digestion experience data dealing with some waste types.
Organic substance
Methane prod.
(m3 (kg-VS)�1)
Methane content
( %) Reference
Agricultural residues 0.337 58.6 Badawi et al.[2]
Village waste — 62.5 Badawi et al.[2]
MSW 0.24 59.6 Badawi et al.[2]
MSW 0.2 — Chynoweth et al.[3]
85%-MSWþ15% sludge 0.29–0.23 57–53 Szikriszt[4]
Anaerobic Digestion and Methane Generation Potential of Rose Residue 917
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Figure 2. Digestion process apparatus. 1. Reactor, 2. Feeding, 3. Outlet, 4. Thermostated
water bath, 5. pH and temperature probes, 6. Mixer, 7. H2S trap, 8. Gas collection vessel.
(View this art in color at www.dekker.com.)
Table 3. Chemical specifications of rose oil residue (dry basis).
Constituent Unit Value Metal Unit Value
Water content % 90.5 Mn mgkg�1 171
Volatile solids % 91.3 Cu mgkg�1 12.2
TOC % 50.6 Zn mgkg�1 85
TOC/OM — 0.60 Ni mg kg�1 4.0
TKN % 3.7 Na % 0.1
C/N — 13.6 K % 2.4
pH — 5.1 Ca % 1.6
Tot. P (PO4–P) mg kg�1 990 Mg % 0.5
Fe % 0.2
Table 2. Properties of the reactors used in the experiments.
Small reactors
Reactor A R1 R2 R3 R4
Operating vol. (L) 10 0.4 0.4 0.4 0.4
Mixer Paddle Stirrer Stirrer Stirrer Stirrer
Temperature (�C) 35� 1 35� 1 35� 1 35� 1 35� 1
Feed manner Sequential
batch
Only once
pouring
Only once
pouring
Only once
pouring
Only once
pouringFeed rate (gVSL�1) 9–9–27 11.25 22.5 11.25 22.5
Pre-treatment — Hydrolysis Hydrolysis — —
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neutralizing the pH, material was poured into the reactors. The other two of thereactors (R3 and R4) were filled up with no hydrolyzed material.
Test Chemicals and Analysis
Analytical grade chemicals in accordance with Standard Methods realized allchemical analysis for Water and Wastewater[5] and Methods of Soil Analysis.[6]
Heavy metals were determined by atomic absorption spectrometer (UNICAM 929).Alkali and earth alkali metals were determined by flame photometer (Jenway PFP7).Daily fermentation gas production was measured by liquid displacement method. AnOrsat-type gas analyzer measured the composition of decomposition gas.
EXPERIMENTAL RESULTS
Reactor A Results
Before and after each feeding the Reactor A, supernatants of reactor contentswere analyzed and the results obtained were given in Table 4. These data point thatrequired nutrients for an adequate fermentation are exist in the residue of roseflowers, it is more than advised ratio (COD:N:P¼ 400:7:1) by Henze andHarremoes.[7] Ammonia nitrogen being a product of degradation was found aquite low level. Other essential parameters such as pH and alkalinity were adequatefor anaerobic decomposition.
As can be seen from Fig. 3, methane formation starts and accelerates almostimmediately after feeding, and reaches a maximum rate in a few days. This explainsthat the residue has capabilities of convenient decomposition and readilyacclimation. Decomposition rates decrease drastically through first 5 days andkeep on almost a stable rate after 10th day.
After each feeding step, total methane formation was determined as 0.19, 0.37,and 0.22L methane (g VSadded)
�1, respectively. Average total methane formationwas found to be 0.25L methane (g VSadded)
�1. This value obtained for the residueshows a close similarity with other types of wastes given in Table 1.
Average methane content in the decomposition gas was 72%. Figure 4 showschange of methane percent vs. overall operation time. The methane percent obtainedfor the rose residue is found relatively higher than that for organic municipal solidwaste (MSW) having typically 55–70% as reported by Braber.[8] It is noted that eachton residue in dry basis gives higher amount of biogas (310m3) than organic MSWbiogas production (100–200m3).
Reactor R1 to R4 Results
The results of decomposition experiments conducted in Reactor R1 to R4 tocompare the hydrolysis effect on the substrate were illustrated in Figs. 5 and 6. The
Anaerobic Digestion and Methane Generation Potential of Rose Residue 919
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gas measurements for about 40 days showed that hydrolyzed material produced 8%
more biogas than original material. Cumulative methane productions for original
and hydrolyzed materials were 0.26 and 0.28L methane (g VS)�1, respectively. These
results showed that reactors with original materials (Reactor A, R3 and R4) almost
0,00
0,05
0,10
0,15
0,20
0,25
0 5 10 15 20 25 30 35 40 45
Time (day)
Cum
ulat
ive
met
hane
(l (
g-V
S)-1
)
0,000
0,005
0,010
0,015
0,020
0,025
0,030
Dai
ly m
etha
ne (
l (g
VS
day)
-1)
Figure 3. Daily and cumulative methane production in step 3 for Reactor A. s Cumulative
methane; ^ Daily methane.
50
60
70
80
90
100
0 10 20 30 40 50 60 70 80
Met
hane
(%
)
Time (day)
FeedingFeeding
Figure 4. Methane percent in decomposition gas of Reactor A.
Table 4. Initial and final parameters for each step in Reactor A.
Feeding step pH
Alkalinity
(mgL�1)
COD
(mgL�1)
TKN
(mgL�1)
NH3-N
(mgL�1)
P
(mgL�1)
1st Initial 7.4 1650 2950 390 275 41
Final 7.1 1860 1010 358 265 34
2nd Initial 7.2 2100 3200 487 320 43
Final 7.1 2200 1800 473 310 35
3rd Initial 7.3 2200 6500 — 415 —
Final 7.2 2250 4350 — 410 —
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produced same amount of methane values. However, contents in R1 and R2Reactors with hydrolyzed material produced a bit more methane in comparison withother reactors with original materials. As it can be seen from Fig. 6, methaneproduction increased with decreasing organic loading rate.
Kinetic Analysis
Anaerobic digestion is a bacterial fermentation process and essentially its kineticreflects growth of bacterial species. In this study the experimental results wereanalyzed for kinetic models given below.
0
0,02
0,04
0,06
0,08
0 10 20 30Time (day)
l CH
4 ( g
VS-
d)-1
(a)
00,010,020,030,040,05
0 10 20 30Time (day)
l CH
4 (g
VS
-d)-1
(b)
Figure 5. Daily methane production: a) hydrolyzed, b) original residues. s R1; i R2.
0,0
0,1
0,2
0,3
0,4
R1 R2 R3 R4 Reactor A
CH
4
(l (
g V
S in
itia
l)-1
)
Figure 6. Methane production of hydrolyzed and original material. X Hydrolyzed; œOriginal.
Anaerobic Digestion and Methane Generation Potential of Rose Residue 921
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First-Order Kinetic Model
Anaerobic digestion is generally described by first-order reaction kinetic:
Y ¼ Ymax 1� e�k1t� �
ð1Þ
in which;
Y is the methane yield (L CH4 (gVS)�1),
k1 is first-order reaction rate coefficient (day�1),Ymax is maximum methane yield (L CH4 (gVS)
�1).
Chen and Hashimoto’s Model
Chen and Hashimoto’s model is expressed as follows:
Si
S0¼
k
HRT�max þ k� 1ð2Þ
where,
Si: outlet substrate concentration (mgL�1),S0: inlet substrate concentration (mgL�1),HRT: hydraulic retention time (days),k: Chen and Hashimoto kinetic constant,�max: maximum specific growth rate of microorganisms (day�1).
Substrate concentration is measured by means of COD in common. CODremoval is an indicator of biogas production in anaerobic processes:
Si
S0¼
Ymax � Y
Ymaxð3Þ
for this reason, Eq. (2) could be expressed, in terms of biogas yields, as follows:
Y ¼ Ymax 1�k
HRT�max þ k� 1
� �ð4Þ
which can be converted to:
Ymax
Ymax � Y¼
HRT�max
kþ 1�
1
kð5Þ
Ymax/(Ymax�Y ) against hydraulic retention time will lead to a straight line with theslope �max/k and the intercept 1� 1/k.
The critical retention time for when washout takes place the following value:
tc ¼1
�maxð6Þ
Thus, the shorter this time is, the better the reactor will operate.
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In order to compare the fitness degree of kinetic equations, the root mean square
(RMS) of the normalized residuals was calculated by
RMS ¼
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiPðYexp � Y calcÞ
2
N
sð7Þ
where; N is number of data points.In Fig. 7, biogas production capability data simulated by means of each model
was compared to experimental data. Kinetic parameters obtained by using first-
order model and Chen&Hashimoto’s model for hydrolyzed and original materials
are listed in Table 5.The comparisons of models with the data are presented in Fig. 7 and Table 5.
The experimental results showed that Chen&Hashimoto’s model is found to be more
suitable than first-order kinetic for expressing the microbial kinetics of anaerobic
decomposition of rose residue by taking into consideration the RMS of the
normalized residuals.
0,0
0,1
0,2
0,3
0 10 20 30 40
Time (day)
l CH
4 (
gVS
)-1
R1
R2
(a)
0,0
0,1
0,2
0,3
0 10 20 30 40
Time (day)
l CH
4 (
gVS
)-1
R3
R4
(b)
Figure 7. Comparison of the theoretical and experimental CH4 production for biochemical
methane potential experiments: a) hydrolyzed; b) original residues. s R1-Exp.; f R2-Exp.;
- - - First order; — Chen&Hashimoto.
Anaerobic Digestion and Methane Generation Potential of Rose Residue 923
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CONCLUSIONS
The following conclusions can be drawn from the experimental results: Rose
residue can be treated under anaerobic conditions, found to be a quite feasible
method for a possible stabilization process, leading to production of biogas in
significant amounts. This was succeeded with a seed sludge supplied from an alcohol
factory in a short acclimation period of only a few days.The pretreatment of the residue was supplied a few more increment on methane
production in comparison with original residue. Anaerobic methane generation from
hydrolyzed and original rose residue was found to be 0.28 and 0.26L CH4 (g VS)�1,
respectively. High methane content (average 72%) was observed by anaerobic
bioconversion of rose residue. Original and hydrolyzed residues have become stable
in 20 and 10 days at 35�C, respectively. Chen & Hashimoto’s model was more
adequate than first-order kinetic to describe experimental data on methane
production by anaerobic decomposition of rose residue.
ACKNOWLEDGMENTS
The work was supported by Research Fund of Yildiz Technical University
(Project No: 22-05-02-01).
REFERENCES
1. Mata-Alvarez, J.; Mace, S.P.; Llabres, P. Anaerobic digestion of organic solid
wastes: an overview of research achievements and perspectives. Bioresource
Technology 2000, 74, 3–16.
Table 5. Values of kinetic parameters.
Loading rate
(gVSL�1)
Hydrolyzed Original
11.25 22.5 11.25 22.5
First order
k1 0.287 0.274 0.176 0.185
Ymax 0.289 0.225 0.279 0.214
RMS 0.018 0.016 0.015 0.012
Chen&Hashimoto
�max 1.819 1.973 1.044 1.048
K 5.200 5.688 5.350 5.271
tc 0.550 0.507 0.958 0.954
Ymax 0.325 0.250 0.336 0.260
RMS 0.016 0.014 0.008 0.007
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2. Badawi, M.A.; Blanch, F.C.; Wise, D.L.; El-Shinnawi, M.M.; Abo-Elnaga, S.A.;
El-Shimi, S.A. Anaerobic Composting with Methane Recovery from
Agricultural and Village Wastes. Proceedings of the Industrial Waste
Conference, 1991, 727.3. Chynoweth, D.P.; Owens, J.M. Biochemical methane potential of municipal
solid waste components. Water Science Technology 1993, 27, 1–14.4. Szikriszt, G. Full Scale Demonstration Plant for Anaerobic Digestion of Sorted
Municipal Solid Waste; Swedish Environmental Research Institute: Stockholm,
Sweden, 1992.5. American Public Health Association. Standard Methods for the Examination of
Waste and Wastewater, 19th Ed; Water Environment Federation: Alexandria,
VA, 1995.6. Methods of Soil Analysis: Chemical Methods, Part 3; Soil Science Society of
America, Inc.: Wisconsin, USA, 1996.7. Henze, M.; Harremoes, P. Anaerobic treatment of wastewater in fixed film
reactors—a literature review. Wat. Sci. Tech. 1983, 15 (8–9), 101.8. Braber, K. Anaerobic digestion of municipal solid waste: a modern waste
disposal option on the verge of breakthrough. Biomass and Bioenergy 1995,
9 (1/5), 365–376.
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