biochemical engineering and waste water treatment boosted with the addition of two new anaerobic...

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7/14/2019 Biochemical Engineering and Waste Water Treatment boosted with the addition of two new Anaerobic Reactors. http://slidepdf.com/reader/full/biochemical-engineering-and-waste-water-treatment-boosted-with-the-addition 1/8 <EXTENDED> WARRANTY 2 years en viro PRODUCTS Features > Simple change o reactor congurations > The reactors are made o glass so the contents are ully visible > Accurate control o temperature to suit the bacteria > Provision or sampling o liquids and gases > Automatic pH control with two dosing pumps > Accurate and highly visual measurement o gas produced > Provision or tting user supplied instrumentation > Very low back pressure on reactor rom gas collector > Optional data logging system with sotware > Optional settling tank or BE4  Be3 anobic Colmn rco: – Fluidised Bed – Expanded Granular Sludge Bed Reactor (EGSB) Be4 anobic tnk rco (shown with optional Settler BE4-1) – Continuous Stirred Tank Reactor (CSTR) – Packed Bed Reactor (PBR) – Upow Anaerobic Sludge Blanket Reactor (UASB) issue 1 The latest version of this data sheet is available at:  www.armfield.co.uk/be3-be4  Ared is rod to resent to ne ANAEROBIC REACTORS.  These units can be operated in dierent congurations making them extremely versatile and suitable or both educational and research purposes. NEw BIOChEmICAl REACTORS  AnAerobic reActors – Be3/Be4 be series: biocHeMicAL enGineerinG 

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Armfield continue to innovate engineering education teaching equipment with the release of two new Anaerobic Reactors BE3 and BE4. As part of the biochemical engineering range, these two new systems are suitable for both education and research purposes focussing on the biochemical treatment of waste products from industrial, agricultural and domestic sources. The BE3 is an Anaerobic Column Reactor, which can be configured as a Fluidised Bed or Expanded Sludge Bed Reactor. The BE4 is an Anaerobic Tank Reactor, which can be configured as a Continuous Stirred Tank Reactor, Packed Bed Reactor or Upflow Anaerobic Sludge Blanket Reactor. Both reactors are made of glass, enabling the process to be clearly seen at all times and the feed to the reactor is controlled by a variable speed peristaltic pump. Each system has sampling stations to enable samples to be taken whilst in operation and pH dosing is controlled with two dosing pumps. These new systems have applications in both Biochemical Engineering and Waste Water Treatment. These are much more than teaching tools and can also be used for research both in universities and in industry. Their construction materials enable a wide range of products to be trialled.

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Page 1: Biochemical Engineering and Waste Water Treatment boosted with the addition of two new Anaerobic Reactors

7/14/2019 Biochemical Engineering and Waste Water Treatment boosted with the addition of two new Anaerobic Reactors.

http://slidepdf.com/reader/full/biochemical-engineering-and-waste-water-treatment-boosted-with-the-addition 1/8

<EXTENDED> WARRANTY 

2 years

™enviro

PRODUCTS

Features

> Simple change o reactor congurations

> The reactors are made o glass so the contents are ully visible

> Accurate control o temperature to suit the bacteria

> Provision or sampling o liquids and gases

> Automatic pH control with two dosing pumps

> Accurate and highly visual measurement o gas produced

> Provision or tting user supplied instrumentation

> Very low back pressure on reactor rom gas collector

> Optional data logging system with sotware

> Optional settling tank or BE4

 

Be3 anobic Colmn rco:

– Fluidised Bed

– Expanded Granular Sludge Bed Reactor (EGSB)

Be4 anobic tnk rco

(shown with optional Settler BE4-1)

– Continuous Stirred Tank Reactor (CSTR)

– Packed Bed Reactor (PBR)

– Upow Anaerobic Sludge Blanket Reactor (UASB)

issue 1The latest version of this data sheet is available at: 

www.armfield.co.uk/be3-be4

 Ared is rod to resent to ne ANAEROBIC REACTORS.

 These units can be operated in dierent congurations making them extremely

versatile and suitable or both educational and research purposes.

NEw BIOChEmICAl REACTORS

 AnAerobic reAc tors – Be3/Be4be series: biocHeMicAL enGineerinG 

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BE3 ANAEROBIC COlumN REACTOR

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DESCRIpTION - BE3 ANAEROBIC COlumN REACTOR

BE3 schematic

 The Anaerobic Column Reactor BE3 eatures a tall,

slender, cylindrical glass column in two sections, each

section with a heating jacket. At the top o the column,a third unheated section collects the gas and provides

an efuent overow. Between the two heated sections

is a maniold, which provides ports or instrumentation,

sampling and dosing. The eed into the reactor is

provided by a variable speed peristaltic pump.

 The temperature o the column contents can be

controlled by circulating warm water through the

 jackets o the lower two sections. The water is heated in

a heating tank, using an electric heater and distributed

by a recirculation pump using PID control. Typically the

reactor temperature is set to 35°C to suit the anaerobicbacteria in the eedstock.

 The column contents can be recirculated rom the top

section to the bottom section using a variable speed

pump. The recirculation can also be used to uidise a

bed o media (e.g. pumice) used to support the growth

o biomass. Alternatively the column can be operated

as an Expanded Granular Sludge Bed Reactor (EGSB)

with no media lling.

A novel eature o the new Anaerobic Reactors is the gas

collection system. This enables the rate o gas emission

to be accurately measured over long periods o time.

 This occurs even when very low quantities o gas

are produced, while retaining low back pressure in

the system so as not to inhibit the release o thegasses. It operates by collecting a known volume o 

gas over water. When the collection tank is ull the gas

is automatically discharged and the water replaced.

 The PLC counts the number o cycles to measure the

total volume o gas, and measures the time between

discharges to calculate the ow rate.

 The reactor is supplied complete with a pH dosing

system. This comprises two peristaltic pumps under

control o the PLC, used to add a base solution or an

acid solution to the reactor as appropriate. The user can

dene the range o pH values to be maintained.Storage positions are provided or standard ve litre

chemical jars, enabling the dosing solutions to be

prepared in advance and let in place throughout the

process, minimising the need to handle potentially

harmul chemicals.

As well as the gas collection rate and volume, urther

instrumentation measures the reactor temperature,

pH, water temperature and the recirculation ow. This

data can all be recorded on a PC using the optional data

logger, BE3-306IFD.

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BE4 shown with optional Settler Reactor BE4-1

BE4 ANAEROBIC TANk REACTOR

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 The reactor on BE4 is a cylindrical glass vessel with

a water jacket or heating. The vessel is supplied

with bafes and a variable speed stirrer or useas a Continuous Stirred Tank Reactor (CSTR).

 The bafes and stirrer are removable to enable the

reactor to be lled with Bioballs and a support grill,

to recongure the unit as a Packed Bed Reactor.

An alternative reactor lid complete with deector

and tri-phase separator is also supplied. This enables

the reactor to also be congured as an Upow

Anaerobic Sludge Blanket Reactor (UASB).

 The eed into the reactor is provided by a

variable speed peristaltic pump. The lid o the

reactor is tted with a sampling station, whichincludes ports or instrumentation probes (both

temperature and pH) and permits liquid samples

to be taken rom the reactor at dierent depths.

 The reactor temperature is controlled by a recirculating

water system in the same way as the BE3 and the

same novel system or collecting and measuring the

emitted gas is used. Similarly the pH dosing system

is identical in concept and the data can be recorded

on a PC using the optional datalogger, BE4-306IFD

Setter Reactor BE4-1

An optional Settler (BE4-1) is also available or

the Anaerobic Tank Reactor BE4. Its unction is to

collect solid particles o biomass at the exit rom

the reactor or return to the reactor in BE4. This

biomass would otherwise be lost to the system.

DESCRIpTION - BE4 ANAEROBIC TANk REACTOR

BE4-1 Settler 

BE4 schematic

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BE4 configured as CSTR (Continuous Stirred Tank Reactor)

Tank Reactor showing detail of bio-balls and supports,

configured as PBR (Packed Bed Reactor)

Tank Reactor showing detail of baffles, deflector and lid 

configured as UASB (Upflow Anaerobic Sludge Blanket Reactor)

BE4 ANAEROBIC TANk REACTOR

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OpERATION

 Typically the reactors would be started upby using a suitable starter culture.

ExpERImENTAl CApABIlITIES

• Optimisingreactorstartup(acclimationofbiomass)

• Eectoftemperature,pH,residencetimeetc

• Investigationofhydraulicloading(feedrate)

• Eectofeuentstrengthandnutrientdeciency

• Eectofrecirculationratioanduidisation

• Comparingeciencyofdierentcongurations(BE4)

• Investigationofbacteriatype• AcidogenesisandMethanogenesis

process demonstrations

SpECIfICATIONS

  BE3 BE4

Reactor volume 9 l 20 l

Heater power 2 kW 2 kW

Jacket temperature < 60°C < 60°C

Flow rate (Recycle) 15 l/min 55 l/hr

Feed flow rate 0.06 to 4.81 l/hr 0.06 to 4.81 l/hr

Settler volume N/A 11 l (BE4-1)

REquIREmENTS

elctricity 

BE3-A 220-240V 50Hz 10A

BE3-G 220-240V 60Hz 10A

BE4-A 220-240V 50Hz 10A

BE4-G 220-240V 60Hz 10A

water and Drain

 The reactors need to be connected to a supply o water (>1bar) and to a suitable drain. The amount o 

resh water used during the operation o the BE3/

BE4 will be the same as that o the gas produced.

 Vntilation

 The gas produced can be collected (vessel not provided)

or can be vented to atmosphere. In any case the reactors

should be positioned in a well ventilated area, and an

outlet provided to vent the emitted gasses outdoors.

ORDERINg SpECIfICATIONS

BE3 Secifc•A sel-contained, oor-standing anaerobic

column reactor, nine litre volume

•Congurable as a Fluidised Bed Reactor and an

Expanded Granular Sludge Bed Reactor (EGSB)

•Split heated column with central collar or

instrumentation, dosing and liquid sampling

•Recycle pump capable o rates rom 0 – 15l/min

•Electronic measurement o recycle rate

BE4 Secifc

•A sel-contained, oor-standing anaerobic

tank reactor, volume 20 litres

•Congurable as:

− Continuous Stirred Tank Reactor (CSTR)

− Packed Bed Reactor (PBR)

− Upow Anaerobic Sludge Blanket Reactor (UASB

•Stirrer, motor and bafes are removable

or non-stirred congurations

•Variable depth liquid sampling point

Common points to BE3 and BE4

•Measuresreactortemperature,jacket

temperature and vessel pH

•Programmable logic controller (PLC) provides

temperature control, pH control and gas

collection (rate and totalisation) calculations

•Jacket heating system with pump and

hot water vessel. Temperature is PID

controlled room temperature to 55oC.

•Automated volumetric gas collection

system measures, which adds less than 10

mbar back pressure to the reactor.

•Complete with automated pH dosing

system to maintain the vessel pH within a

predetermined range (user programmable)

•User calibration o pH and gas collection system

•Feed ow rates rom 0.06 to 4.8 l/hr (using

interchangeable peristaltic hoses)

•Gas sample point

•Optional data logger and sotware

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OVERAll DImENSIONS

Be3 Be4 

Height: 1.797m 1.500m

Width: 1.038m 0.738mDepth: 0.715m 0.696m

ShIppINg SpECIfICATION

Be3 Be4 

Volume: 2.0m3 1.5m3 

Gross weight: 220kg 150m3

COmplEmENTARy EquIpmENT

BE1 Batch Enzyme Reactor

BE2 Chromatography Unit

UOP12 Filtration UnitW8 Anaerobic Digester

W11 Aerobic Digester

<EXTENDED> WARRANTY 

2years

Head Office: Armfld LmtdBrdg Hou, Wt strt,

Rngwood, Hamphr.BH24 1DY england

Tlphon: +44 1425 478781Fax: +44 1425 470916e-mal: [email protected]

U.S. Office: Armfld inc.9 Trnton - Lakwood Road

Clarkburg NJ 08510Tl/Fax: (609) 208-2800e-mal: [email protected]

An ISO 9001 Company

Innovators in Engineering Teaching Equipment

l ! fi ld k

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© 2012 Amfield Ltd. Al l rights rese ved  W th i htt d th ifi ti ith t i ti E&OE 0912/3k/SO 2995

ORDERINg SpECIfICATION

BE3 Secifc

•A sel-contained, oor-standing anaerobiccolumn reactor, nine litre volume

•Congurable as a Fluidised Bed Reactor and anExpanded Granular Sludge Bed Reactor (EGSB)

•Split heated column with central collar orinstrumentation, dosing and liquid sampling

•Recycle pump capable o rates rom 0 – 15l/min

•Electronic measurement o recycle rate

BE4 Secifc

•A sel-contained, oor-standing anaerobictank reactor, volume 20 litres

•Congurable as:

− Continuous Stirred Tank Reactor (CSTR)

− Packed Bed Reactor (PBR)− Upow Anaerobic Sludge Blanket Reactor (UASB

•Stirrer, motor and bafes are removableor non-stirred congurations

•Variable depth liquid sampling point

Common points to BE3 and BE4

•Measuresreactortemperature,jackettemperature and vessel pH

•Programmable logic controller (PLC) providestemperature control, pH control and gas

collection (rate and totalisation) calculations•Jacket heating system with pump and hot water vessel. Temperature is PID controlled room temperature to 55°C.

•Automated volumetric gas collection system measures,which adds less than 10 mbar back pressure to the reactor.

•Complete with automated pH dosingsystem to maintain the vessel pH within apredetermined range (user programmable)

•User calibration o pH and gas collection system

•Feed ow rates rom 0.06 to 4.8 l/hr (using interchangeableperistaltic hoses)

•Gas sample point

•Optional data logger and sotware