ams’ direct tof proximity sensor · 2019. 4. 18. · ©2019 by system plus consulting |...

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22 bd Benoni Goullin 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr ams ’ Direct ToF Proximity Sensor First SPAD Time-of-Flight from ams in the Huawei Mate 20 Pro IMAGING report by Stéphane ELISABETH April 2019 – Sample REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

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  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 1

    22 bd Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr

    ams’ Direct ToF Proximity SensorFirst SPAD Time-of-Flight from ams in the Huawei Mate 20 Pro

    IMAGING report by Stéphane ELISABETHApril 2019 – Sample

    REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 2

    Table of Contents

    Overview / Introduction 4

    o Executive Summary

    o Reverse Costing Methodology

    Company Profile 8

    o ams

    o 3D Depth Sensing market

    o 3D Depth Sensing Technology

    o Time-of-Flight Technology

    o D-ToF Architecture

    o Huawei Mate 20 Pro Teardown

    o D-ToF Proximity Sensor System Architecture

    Physical Analysis 27

    o Summary of the Physical Analysis 28

    o Package Assembly 30

    Module Views & Dimensions

    Module Opening

    Module Cross-Section: Adhesive, PCB, Lens, FoV

    o VCSEL Die 43

    VCSEL Die View & Dimensions

    VCSEL Die Cross-Section

    VCSEL Die Process Characteristic

    o SPAD Detector Die 59

    Die View & Dimensions

    Die Overview & Active Area:

    SPADs, Breakdown Voltage Detection

    Die Delayering & main Blocs

    Die Process

    Die Cross-Section: Filter, Metal Layers, SPADs

    Die Process Characteristic

    Comparison with STMicroelectronics Custon d-ToF 95

    o Comparison with Apple iPhone 8 plus and X/Xr/Xs’ Proximity Sensor:

    Package, FoV, Optical Blocking Package, SPAD Detector & VCSEL, SPADs

    Manufacturing Process 102

    o Global Overview

    o SPAD Sensor Die Front-End Process & Fabrication Unit

    o Filter Front-End Process Flow

    o VCSEL Die Front-End Process Flow & Fabrication Unit

    o Final Test & Packaging Fabrication unit

    Cost Analysis 116

    o Summary of the cost analysis 117

    o Yields Explanation & Hypotheses 119

    o SPAD Sensor die 121

    Sensor Die & Filter Front-End Cost

    Sensor Die Probe Test, Thinning & Dicing

    Sensor Die Wafer & Die Cost

    o VCSEL Die 125

    VCSEL Die Front-End Cost

    VCSEL Front-End Cost per process steps

    VCSEL Die Probe Test, Thinning & Dicing

    VCSEL Wafer & Die Cost

    o Component Cost 132

    Packaging Cost

    Back-End: Final Test

    Component Cost

    Selling price 134

    Feedbacks 138

    SystemPlus Consulting services 140

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 3

    Overview / Introductiono Executive Summaryo Reverse Costing Methodologyo Glossary

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Executive Summary

    This full reverse costing study has been conducted to provide insight on technology data, manufacturing cost and selling priceof the ams’ Proximity Sensor in the Huawei Mate 20 Pro.

    In the Huawei Mate 20 Pro, the front optical hub is packaged in one metal enclosure featuring several cameras and sensors. The complete system features a red/green/blue (RGB) camera module, an ambient light sensor, a near-infrared (NIR) global shutter (GS) camera module, a flood illuminator, a proximity sensor and a dot projector.

    This report focusses on analyzing the proximity sensor. Located in the front around the main speaker, the proximity sensor iscontained in a Land Grid Array (LGA) package. The device is probably a custom version of the new TMF8701 component made specifically for Huawei, and is the first on the market from ams. The component includes a SPAD detector featuring a 15 µm-wide SPAD, with 128 pixel resolution, and a single Vertical Cavity Surface Emitting Laser (VCSEL). The structure uses innovativeoptical LGA packaging with polymer lenses produced using a transfer molding process.

    This complete analysis of the proximity sensor includes detailed analyses of the SPAD detector and the VCSEL, along with a cost analysis and price estimation for the module. It also includes a physical and technical comparison with the custom proximity sensor from STMicroelectronics in the Apple iPhone 8 and iPhone X/XR/XS.

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 4

    Overview / Introduction

    Company Profile & Supply Chain o amso 3D Sensing Marketo 3D Sensing Technologyo Huawei Mate 20 Pro Teardowno ams’ d-ToF Proximity Sensor

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Huawei Mate 20 Pro Teardown

    Huawei Mate 20 Pro Back View – Opening ©2019 by System Plus Consulting

    Huawei Mate 20 Pro Front View – Sensing module©2019 by System Plus Consulting

    Flood Illuminator

    Notification LEDProximity Sensor

    ALS

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 5

    Overview / Introduction

    Company Profile & Supply Chain o amso 3D Sensing Marketo 3D Sensing Technologyo Huawei Mate 20 Pro Teardowno ams’ d-ToF Proximity Sensor

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    d-ToF Proximity Sensor System Architecture

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 6

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Summary of the Physical Analysis

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 7

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Package View & Dimensions

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 8

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Package Cross-Section

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 9

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Package Cross-Section – Lens

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 10

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    VCSEL Die View & Dimensions

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 11

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    VCSEL Die – Cross-Section

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 12

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    SPAD Detector Die View & Dimensions

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 13

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    SPAD Detector Die – Active Area

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 14

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    SPAD Detector Die – Die Cross-Section – Filter

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 15

    **

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Package Assembly

    o Views & Dimensionso Cross-Section

    o VCSEL Dieo Views & Dimensionso Die Cross-section

    o SPAD Dieo Views & Dimensionso Delayeringo Die Processo Die Cross-section

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    SPAD Detector Die – Die Cross-Section – SPADs

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 16

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparisono STMicroelectronics Custom

    d-ToF

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Comparison with STMicroelectronics Custom d-ToF – Package

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 17

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparisono STMicroelectronics Custom

    d-ToF

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Comparison with STMicroelectronics Custom d-ToF – SPADs

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 18

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flowo SPAD Die Front-End Processo SPAD Fabrication Unito VCSEL Die Front-End Processo VCSEL Fabrication Unito Final Test & Assembly Unit

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    Global Overview

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 19

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flowo SPAD Die Front-End Processo SPAD Fabrication Unito VCSEL Die Front-End Processo VCSEL Fabrication Unito Final Test & Assembly Unit

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    VCSEL Wafer Front-End process Flow (1/3)

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 20

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysiso Cost Analysis Summaryo Yields Explanation &

    Hypotheseso SPAD Sensor Costo VCSEL Die Costo Component Cost

    Selling Price Analysis

    Related Reports

    About System Plus

    SPAD Detector Front-End Cost

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 21

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysiso Cost Analysis Summaryo Yields Explanation &

    Hypotheseso SPAD Sensor Costo VCSEL Die Costo Component Cost

    Selling Price Analysis

    Related Reports

    About System Plus

    VCSEL Wafer & Die Cost

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 22

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysiso Cost Analysis Summaryo Yields Explanation &

    Hypotheseso SPAD Sensor Costo VCSEL Die Costo Component Cost

    Selling Price Analysis

    Related Reports

    About System Plus

    Component Cost

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 23

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysiso Definition of Priceso Manufacturer Financialso Component Price

    Feedbacks

    About System Plus

    Estimated Manufacturer Price

    http://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | ams’ Direct Time-of-Flight Detection SPAD-Based Proximity Sensor 24

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Physical Comparison

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Related Reports

    About System Plus

    REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

    PACKAGING• VCSEL in Smartphone – Comparison 2019• Sony’s 3D Time-of-Flight Depth Sensing Camera Module• STMicroelectronics’ Time of Flight Proximity Sensor & Flood Illuminator in the Apple iPhone X• ams’ Spectral Sensor Portfolio: the AS726X Series• STMicroelectronics Time of Flight Proximity Sensor in the Apple iPhone 7 Plus

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    MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT

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    Cost Analysis

    Selling Price Analysis

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