trim shop - typical way a better way 123d optimization 3d 2d 1d 2nd-slits 1st-cut 3rd-shear flow 3d...

Trim Shop - Typical Way

A Better Way

123D Optimization

3D • 2D • 1D

2nd-Slits

1st-Cut

3rd-Shear

3D 2D

1st -Cut2nd-Slits

1st-Shears

Flat Sheets

Potential Potential ScrapScrap

3D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

COILBlanks Needed to Make Parts

Cut

64 5 7

21

3

Potential Potential ScrapScrap

3D Optimization

Blanks Needed to Make Parts

Slits

64 5 73

1 2

64 5 7

21

3

Potential Potential ScrapScrap

Slitting Process

3D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts64 5 73

1 2

64 5 7

21

3

Potential Potential ScrapScrap

Remove Good Blanks

3D Optimization

3D

Potential Potential ScrapScrap

Blanks Needed to Make Parts

1 2

64 5 7

21

3

12

Shear

Shearing Process

3D Optimization

3DBlanks Needed to Make Parts

64 5 7

21

3 64 5 7

21

3

Parts Created

Cut Blank

Slit Pattern

Slit PatternSorting

Shearing and

Sorting

3D Optimization- Slitting, Shearing & Sorting

320360

503403

1476

1476

1476

1476

1480

1480701 701 801

1200

2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

COILBlanks Needed to Make Parts

Cut

6

Potential Potential ScrapScrap

7

1

3

4 258

Cut

2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts

6

Potential Potential ScrapScrap

7

1

3

4 258

41 32

Slits

8765

Slits

Slitting Process

2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts

6

Potential Potential ScrapScrap

7

1

3

4 258

41 32

8765

Remove Scrap

2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts

6

7

1

3

4 258 6

7

1

3

4 258

Parts Created

1D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear

Blanks Needed to Make Parts

6

Potential Potential ScrapScrap

7

1

3

4 258

Fla

t S

heer

41 32

Shear

First Run of Shearing

1D Optimization

Blanks Needed to Make Parts

6

Potential Potential ScrapScrap

7

1

3

4 258

8765

Shear

Fla

t Sh

eet

1D Optimization

Parts Needed

6

7

1

3

4 258 6

7

1

3

4 258

Parts Created