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KABITAA TECHNOLOGICAL SERVICESINDIA

KABITAA TECHNOLOGICAL SERVICES-INDIA

KABITAA TECHNOLOGICAL SERVICES 6/116 DWARAKA Nr. GTB. Nagar Rly. Station Sion East, Mumbai 400022 India Ph +91 22 24090072 Mb +91 98690 53024

Email : krishnaswamy@tankliftjacks.in kabitaatechnologicalservices@gmail.com

Web site www.tankliftjacks.in www.tankliftjacks.biz

About us

Established by a entrepreneur:Technical backgroundExperience in construction of vertical storage steel tanks Expertise in the manufacture of tank erection tools.

Recognized by tank construction companies and contractors asManufacturer, Exporters of Quality Products Technical support engineers and designersPerformers

Recognized as Engineers to ensure safety at site in Tank ConstructionsTank repairs- Foundation, settlement correctionTank maintenance Tank dismantling

KABITAA TECHNOLOGICAL SERVICES-INDIA

Products and Services

• Tank Lift Jacks with Accessories• Hydraulic Power Packs for the Jacking Units• Vacuum Box And Vacuum Pump for tank bottom weld test• Construction Tools & Accessories • Shim Plates, Carrot Pins , JIG Plates ,Platform Brackets • Provide engineering designs and drawings for structural support. • Technical supervision at site • Experienced tank lift jack operators • Personnel for tank construction • Design and drawing for tank fabrication as per API standards• Locating experienced sub contractors for tank construction

KABITAA TECHNOLOGICAL SERVICES-INDIA

PRODUCTS

• TANK LIFT JACKING UNITS

KABITAA TECHNOLOGICAL SERVICES-INDIA

PRODUCTS• HYDRAULIC POWER PACK

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK TESTING UNITS

• VACUUM BOX and VACUUM PUMP

KABITAA TECHNOLOGICAL SERVICES-INDIA

APPLICATIONS

• Construction of new tanks• Repairs of tank foundations• Replacement of tank bottom plates• Realignment of tanks due to uneven settlement• Demolishing of old tanks• Replacing the corroded bottom shell course • Shifting of tanks

KABITAA TECHNOLOGICAL SERVICES-INDIA

ADVANTAGES

• One equipment- Many applications• All work is carried out near ground level. • Occupational safety• Suited to all type of site conditions• Scaffolding and big cranes not required• Quality work at reduced time • Economical and easy to adopt

KABITAA TECHNOLOGICAL SERVICES-INDIA

POSITIONING OF JACKING UNITS FOR TANK CONSTRUCTION

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK LIFTING SEQUENCE

• The Tank Jacking system comprises of number of self climbing twin cylinder Jacks operated by a common hydraulic power source.

• The working principle is similar to climbing vertical Coconut or Palm tree.• Hence, these jacks can be called as Monkey jacks.• In the tank jacking system , the tank shells are erected in reverse sequence i.e. the top shell

and roof being erected first and followed by next shells.• For tank construction, the jacking units are erected inside the tank along the tank shell

periphery.• For tank maintenance, tank repairs, the jacks are to be positioned outside the tank on

special supports• The jacks are connected to the special cleats welded to the tank shell• The hydraulic power pack distributes hydraulic oil to all the jacks through manifold.• The jacks climb on the vertical trestle in a uniform stroke of @100mm• The jacking units hold the trestle rod firmly by 2 sets of fail safe grip mechanism (Jack

teeth) provided on the jacks.• After full cycle, the jacks are ready for the next lift. • This process is repeated number of times till the required height is reached.

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK CONSTRUCTION

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK LIFTED BY TANK LIFT JACKS

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK NEARING COMPLETIONLAST SHELL (BOTTOM SHELL PLATE) ERECTION

KABITAA TECHNOLOGICAL SERVICES-INDIA

DOME ROOF TANKS

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK TERMINAL

KABITAA TECHNOLOGICAL SERVICES-INDIA

FLOATING ROOF TANK

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK FOUNDATION REPAIRS

• TANK JACKS POSITIONED OUTSIDE

KABITAA TECHNOLOGICAL SERVICES-INDIA

Support arrangement for jacks

KABITAA TECHNOLOGICAL SERVICES-INDIA

Cleat fixing on shell

KABITAA TECHNOLOGICAL SERVICES-INDIA

LIFTING AND GUIDE CLEATS ON SHELLJACKS PLACED ON STEEL PLATES

KABITAA TECHNOLOGICAL SERVICES-INDIA

JACKS POSITIONED ON STEEL SUPPORTS

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK IN LIFTED POSITION ON JACKING UNITS FOR BOTTOM PLATES REPAIRS

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK JACKS FOR FOUNDATION REPAIRSJACKS PLACED ON SPECIAL CONCRETE PEDESTALS

KABITAA TECHNOLOGICAL SERVICES-INDIA

BREAKING OF TANK FOUNDATION AFTER LIFTING

KABITAA TECHNOLOGICAL SERVICES-INDIA

SPECIAL MAN WAY OPENING ON SHELL(3 M x 2.5 M)

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK IN LIFTED POSITION ON JACKING UNITS

KABITAA TECHNOLOGICAL SERVICES-INDIA

CLIENTS-PROJECT SITE• AGAM GROUP COMPANIES LLC- KNPC- MINA ABDULLA

REFINERY,KUWAIT• NBTC-KUWAIT - SAUDI ARABIAN CHEVRON-AL ZOUR-KUWAIT• TGM ENGINEERING CO KUWAIT- KNPC- SHUAIBA

REFINERY,KUWAIT• WESTERN TANKS AND PIPELINES-SHARJAH, UAE• AMANA PIPELINES DUBAI, UAE• KIRDAAR VAA TECARET-TURKEY• INOX INDIA LTD- AIR PRODUCTS GMBH,HATTIGEN, GERMANY• ABE-TEC (E.A) LTD-KENYA• RAM E & I LTD- SUDAN PROJECT• SUMAN SYNDETS LTD - MOZAMBIQ

KABITAA TECHNOLOGICAL SERVICES-INDIA

CLIENTS-PROJECT SITE

• ELIXIR ENGINEERING CONSTRUCTION COMPANY- IOCL PANIPAT REFINERY,INDIA• VISHAL STRUCTURALS PVT LTD- -HPCL-BLACK OIL

INSTALLATION, VISAGAPATNAM-INDIA• VISHAL STRUCTURALS PVT LTD-CAIRN ENERGY-BARMER,

RAJASTHAN.,INDIA• LARSEN & TOUBRO LTD (ECC DIVN)- CAIRN ENERGY,

BARMER, RAJASTHAN,INDIA• SYSCON ENGINEERS- APAR CABLES, VAPI• PRESTIGE PRODUCTS- IOCL VASCO TERMINAL• SPACE TECH EQUIPMENT- IOCL SEWREE TERMINAL

KABITAA TECHNOLOGICAL SERVICES-INDIA

TANK FOUNDATION REPAIRS VDO PRESENTATION

KABITAA TECHNOLOGICAL SERVICES-INDIA

ACKNOWLEDGEMENT

THANKS