industrial house keeping through 5s technique (hindi)

Drissthi 1

Drissthi

Trainer : Anuj Agarwal

Aman Singh

vkS|ksfxd x`g O;oLFkk

INDUSTRIAL HOUSE

KEEPING

D;k gS vkS|ksfxd x`g O;oLFkk \

Lkkeku dks lyhds ls lgh LFkku ij j[kuk A

dkj[kkus dks lkQ]lqFkjk(dkbZ ,oa fpdukbZ jfgr)j[kuk A

vuqi;ksxh ,oa [kjkc lkeku dks dk;Z LFky ls nwj j[kuk A

vfXu@nq?kZVuk jfgr ,oa lqjfHkr okrkoj.k iznku djuk A

2Drissthi

vkS|ksfxd x`g O;oLFkk dk mn~ns’;

PURPOSE OF INDUSTRIAL

HOUSE KEEPING

3Drissthi

[kjkc ,oa ypj&ipj j[k j[kko nq?kZVuk dks

fuEu Ádkj nkor nsrk gS %

;gka ogka QSys iMs+ [kqys lkeku, lh<+h]IysVQkeZ]¶yksj dks

vlqjf{kr cukrs gS aA

;g VqdMs+ mij ls fdlh deZpkjh ij fxjdj nq?kZVuk dk dkj.k

curs gS aA

fQlyu Hkjs xhys fpifpis Q’kZ ls deZPkkjh pksV [kk ldrk gS A

Cksrjrhc j[ks lkeku dks [kksus vkSj <wa<+us es a O;; gksus okys le;

dk nq#i;ksx A

deZpkjh dks pksV igqapuk]tksfd uqdhyh dhy]iqjkus rkj]yksgs dh

iRrh ls gks ldrh gS A

4Drissthi

vPNh x`g O;oLFkk ds dqN Qk;ns@ifj.kke

;g dk;Z dh fujUrjrk cukus es aa lgk;d gS A

nq?kZVukvks a ess a deh A

vkx ds [krjkS a ls cpko A

/kwy] xSl vkfn ls cpko A

LVksj j[k&j[kko ,oa lkeku fu;a=.k es a lgk;d A

e’khu o l;a=ks a dh izHkkoh lkQ lQkbZ ,oa j[k j[kko esa

lgk;d A

csgrj o LoLFk okrkoj.k iznku djrk gS A

LFkku ds csgrj lq/kkj }kjk lEifRr dh j{kk dh tk ldrh gS A

dk;Z dh Fkdku de gksrh gS A

vkRecy dks c<+kok feyrk gS A

5Drissthi

5S

}kjk

vkS?kkSfxd x`g O;oLFkk

(INDUSTRIAL HOUSE KEEPING )

6Drissthi

5S ls rkRIk;Z %

tkikuh ‘kCn vaxszth #ikUrj.k fgUnh #ikUrj.k

1S Seiri Sorting lgh p;u

2S Seiton Set in Order lqO;oLFkk

3S Seiso Shine/Sweep LoPNrk

4S Seiketsu Standardization LoLFk dk;Z iz.kkyh

5S Shitsuke Self-Discipline Lo% vuq’kklu

7Drissthi

8Drissthi

5S D;ks a \

9Drissthi

10Drissthi

11

Drissthi

12Drissthi

6vLohdkj ,oa

nks”kiw.kZ mRikn

5Árh{kk le;

1vko’;drk

ls vf/kd mRiknu

7vuqi;qDr

Ákslsflax

2vuko’;d LVkWd

3v{ke ifjogu

4vuko’;d

HkkxnkSM+

cjcknh ds Ádkj

13

Drissthi

Drissthi 14

cjcknh ls

cpko

Lkgh p;u

lqO;oLFkk

LoPNrklqekudhdj.k

Lo%vuq’kklu

Drissthi 14

lgh p;u

lqO;oLFkkLoPNrk

lqekudhdj.k

Lo%vuq’kklu

5S dk rjhdkvko’;d

oLrqvks a dk

p;u

oLrqvks a dks

mi;qDr

LFkku

LoPN oLrq,a

,oa

dk;Z LFky

Ekkudks a dk

fu/kkZj.k ,oa

vuqikyu

15Drissthi

Lkgh p;u

lqO;oLFkk

LoPNrk

lqekudhdj.k

Lo%vuq’kklu

16

Drissthi

1S

lgh p;u

Seiri-Sorting

17Drissthi

ÁFke pj.k &

mi;ksxh o vuqi;ksxh oLrqvks a dk p;u

djds vyx & vyx djuk A

18Drissthi

Drissthi 19Drissthi 19

f}rh; pj.k &

cxSj ewY; dh vuqi;ksxh oLrqvks a dks

vius dk;Z LFky ls gVk nsuk A

20Drissthi

21Drissthi

fr`rh; pj.k &

ewY;oku ijUrq vuqi;ksxh oLrqvks a dks

,d LFkku ij ,df=r djuk A

22Drissthi

prqFkZ pj.k &

mi;ksxh oLrqvks a dks lgh LFkku ij lEHkky

dj j[kuk o fooj.k dkMZ yxkuk A

23Drissthi

iape pj.k &

mijksDr lykg foHkkx ds lHkh lkeku tSls

fd e’khu]Lis;j ikVZ~l]mRikn vkfn lHkh

ij ykxw gksrh gS A

24Drissthi

foHkkx vf/kdkjh o lc&desVh ds lnL;ks a ds

drZO;&

1- ewY;oku ijUrq vuqi;ksxh oLrqvks a dk p;u djuk o

fuEu rjhds ls Nk¡Vuk%

v & ihyk dkMZ & os oLrq;s atks LVksj esa Hkstuh gS arkfd mudk

nwljs foHkkx esa mi;ksx gks lds ;k csph tk lds aA

c & yky dkMZ & os oLrq;s a tks csdkj gS a o LØSi es a cspus ds

fy;s Hkstuh gS a A

2- mijksDr dk;Zokgh lIrkg es a ,d ckj vo’; djs aA

25Drissthi

Drissthi 26

yky dkMZ

Drissthi 27

Drissthi 28

Drissthi 29

•Item # 10•Item Description: Old Manuals•Location: LOCK ROOM 1•Reason for Red Tagging: Obsolete•Red Tagged By: Mohan Jain•Date: 15/01/2009

yky dkMZ

Drissthi 30

ihyk dkMZ

2S

lqO;oLFkk

Seiton-Set in Order

31Drissthi

izFke pj.k&

lHkh oLrqvks a ds fy;s mfpr LFkku dk fu/kkZj.k

djuk o igpku fpUg vafdr djuk A

32Drissthi

33Drissthi

34Drissthi

35Drissthi

f}rh; pj.k&

dk;Z iw.kZ gksus ds i'pkr~ oLrqvks a dks mfpr

LFkku ij okfil j[kuk A

36Drissthi

37Drissthi

38Drissthi

r`rh; pj.k&

ckj&ckj dk;Z es a Á;ksx gksus okyh oLrqvks a

ds LFkku dk p;u] iz;ksx&drkZ ds lehi

djuk A

39Drissthi

prqFkZ pj.k&

oLrqvks a dks :i] xq.k o mi;ksx ds vk/kkj

ij gh j[kuk A

40Drissthi

foHkkx vf/kdkjh o lc&desVh ds lnL;ksa ds

drZO;&

1- lqfuf’pr djuk fd ÁR;sd oLrq] lkeku o vkStkj dk

ifgpku fpUg gS A

2- ÁR;sd oLrq ds fy;s mfpr LFkku dk fu/kkZj.k fd;k x;k A

3- le;&le; ij mijksDr ckrks a dk fujh{k.k djuk A

41Drissthi

3S

LoPNrk

Seiso-Shine

42Drissthi

43Drissthi

44Drissthi

45Drissthi

ÁFke pj.k&

Q’kZ] nhokj] Nr] Vscy] njkt] e’khu o vU;

lkeku dks lkQ&lqFkjk j[kus ds fy;s

>kMw&ikSaNk dk iz;ksx djuk A

46Drissthi

47Drissthi

f}rh; pj.k&

oLrqvks adh txg fu/kkZj.k djrs gq;s muds pkjks a

vksj js[k¡kdu djuk A

48Drissthi

49Drissthi

50Drissthi

51Drissthi

52Drissthi

r`rh; pj.k&

/kwy] feV~Vh o xUnxh QSykus okys L=ksrks a dks

gVk nsuk A

53Drissthi

prqFkZ pj.k&

NksVh ls NksVh lQkbZ ij Hkh /;ku nsuk A

54Drissthi

foHkkx vf/kdkjh o lc&desVh ds lnL;ks a

ds drZO;&

1- le;&le; ij fujh{k.k djs arkfd [kkrk@foHkkx iw.kZr;k

lkQ lqFkjk cuk jgs A

55Drissthi

4S

LoLFk dk;Z Á.kkyh ,oa laLÑfr

Seiketsu-Standardization

56Drissthi

Drissthi 57Drissthi 57

ÁFke pj.k&

izFke rhu S dk izfrikyu lqfuf’fpr djuk

,oa mi;qDr fu;eks a ,oa izfØ;kvks adks izksUur

djuk A

58Drissthi

f}rh; pj.k&

Lo;a o okrkoj.k dks ,slk ltkdj j[kuk fd

dk;Z es aa LQwfrZ eglwl gks o lkFk gh dk;Z LFky

lqjf{kr jgs A

59Drissthi

r`rh; pj.k&

mi;qDr fu;ekss a,oa izfØ;kvks ads lkFk mRd"kZ

dk;Z laLÑfr dks tUe nsuk A

60Drissthi

foHkkx vf/kdkjh o lc&desVh ds lnL;ks a

ds drZO;&

1- dk;Z&LFky ds okrkoj.k dks LoLFk o lqjf{kr j[kus ds

fy;s lg;ksx iznku djs ao fujUrj fujh{k.k djs a A

61Drissthi

Drissthi 62

Materials Handlers

Leadership Team

5S Team Coordinator

Team Members

Team Members

Team Members

Review red tag strategy

for the IIIrd floor

Audit stock rooms in the IIIrd floor

Da

ily

Weekly

Mo

nth

ly

6 m

on

ths

Review floor markings

Review red tag items with more than

6 months in storage

Walk through shop floor checking

for red tag items (shouldn’t be there)

Review tool identification

Sort

Set in Order

Who

Who

5S

Lo%vuq’kklu

Shitsuke-Self Discipline

63Drissthi

64Drissthi

ÁFke pj.k&

ÁFke pkjkS a S dk fujUrj vH;kl djuk

rkfd og gekjh vknr cu tk;s A

65Drissthi

f}rh; pj.k&

laLFkk ds fu;eks adk iq.kZ :i ls ikyu

djuk A

66Drissthi

r`rh; pj.k&

vPNs fopkj o vPNh vknrks adks vius

thou dk vax cukuk A

67Drissthi

5S dks viukus ds ykHk

68Drissthi

deZpkjh&

1- dk;Z dq’kyrk es a lq/kkj A

2- dk;Z lEiknu es a lq/kkjA

3- dk;Z lEiknu es ayxu o mRlkg A

4- lqj{kk dk vuqHko A

5- dk;Z {kerk es a o`f) A

6- vkRe fo’okl es a o`f) A

69Drissthi

laLFkk&

1- mRiknu es a o`f) A

2- ykxr es adeh A

3- vPNh laLFkk dk fuekZ.k A

4- lqjf{kr o lqO;ofLFkr dk;Z LFky A

5- laLFkk dk fodkl A

70Drissthi

Drissthi 71

72Drissthi

73Drissthi

Drissthi 74

Drissthi 76

Drissthi

Drissthi 78