chemical inventory management & control for water & wastewater treatment plants 1150-d...

Chemical Inventory Management & Control for

Water & Wastewater Treatment Plants

1150-D Burnett Ave., Concord, CA 94520 (800) 893-6723 WWW.FORCEFLOW.COM

I. What is and why Specify Chemical Inventory Management

II. Technologies: Sensors & Instrumentation

III. Applications

IV. Onsite Chemical Dilution Systems

V. Installation Slide Show

Technical Presentation Outline

•Inventory Monitoring

•Daily Usage/Dosage Documentation

•Feed Rate Verification and Monitoring

I. What is Chemical Inventory Management?

•Comply With Government Regulations

•Safety

•Cost Savings

I. Why Specify Chemical Inventory Management?

Why Specify?

Comply With Government Regulations

Great Lakes Upper Mississippi River Board of State Public Health & Environmental Managers

Part 5 Chemical Application, Section 5.1.2 (e) reads: "Provisions shall be made for measuring the quantities of chemicals used." Additionally, Section 5.1.2 (f) reads "Weighing scales: (1) shall be provided for weighing cylinders at all plants utilizing chlorine gas (2) may be required for fluoride solution feed (3) should be provided for volumetric dry chemical feeders, and (4) shall be capable of providing reasonable precision in relation to average daily dose."

"The 10 states standards": Recommended Standards For Water Works 1997

Various Other Regulations Requiring Scales

•South Carolina Department of Health and Environmental Control's (DHEC)

•Texas Natural Resource Conservation Commission (TNRCC)

•Michigan Dept. Of Environmental Quality (DEQ)

•New Mexico Surface Water Quality Bureau

•Georgia Environmental Protection Division

•New Foundland Dept. Of Environment

•Duchess County, NY Health Dept.

•Wisconsin Administrative Code

•Wyoming Secretary Of State

•Utah Administrative Code

•Texas Dept. Of Health

Why Specify?

•Reduce Operator Exposure to Dangerous Chemicals

•Feed Verification

•Prevent Hazardous Spills Caused from Overfill

•Safeguard Against Tank Running Empty

Why Specify?

SAFETY!

Why Specify?

Cost Savings

Proof of Delivered Amount

Reduce Labor through Remote Monitoring

Purchase Chemical in Most Economical Strength Available

II. TECHNOLOGIES:

Sensors & Instrumentation

Sensors

Technologies: Sensors & Instrumentation

SCALES

ULTRASONIC

•Municipal Regulations Specify•Non-Intrusive, Non-Contacting•Only Reliable Method for Compressed Gas•Ease of Use With Portable Tanks•Most Accurate Form of Level Measurement

•Cost Effective for Tanks 2000 gallons and Up

Pivoted vs. Hi Accuracy

• Electronic• Strain Gauge Load Cells• Digital Instrumentation

• Hydraulic• Hydraulic Load Cells• Analog Dial

• Cross Technology™• Hydraulic Load Cells• Digital Instrumentation

Technologies: Sensors & Instrumentation

Instrumentation

Wizard 4000®

CHEMICAL INVENTORY MANAGEMENT SYSTEM

•Independently monitors up to four scales or ultrasonic sensors

•Outputs up to four 4-20mA signals for remote monitoring

•Up to four level alarms

•Lbs, Kgs, Gallons

•Datalogs each of the previous 10 days chemical usage

•Net weight, Daily Usage, Feed rate, Amount Used, Days Til Empty, Tare weight, Gross weight

Wizard 4000+®

New!Software Enhancements• Percent Full• Calibration Factor• Auto Display Scanning• Solid-State or Dry Contact Relays•Feed Rate Alarm

The SOLO® Digital Indicator

• Single and Dual Channel

• 4-20mA Output

• NEMA 4X

• Tare Adjust Knob

• Level Alarm

Century® Hydraulic Dials

• No Power Required

• Explosion Proof

• 5-Year Warranty

• Easy Installation

Four Different Sizes

SOLO® XT Weight Indicator

• Battery or Loop Powered

• Uses Hydraulic Load Cell

• 4-20mA Output

• For Cylinder & Drum Scales

Wizard ARC™ Controller AUTOMATIC DAY TANK & HOPPER REFILLING SYSTEM

Technologies: Sensors & Instrumentation

Pause & Project™

III. Applications

Liquid FeedHypo, Fluoride, Polymer

Gas FeedChlorine, SO2, Ammonia

Dry FeedCarbon, Lime, Potassium Permanganate

SPECIFICATION SECTION 11200

Liquid Feed

Applications

5 to 35 Gallon Carboys Day Tanks

IBC Tote Bins55 Gallon Drums

• HYPO

• POLYMER

• FLUORIDE

• ALUM

• CAUSTIC

Liquid Bulk Storage

Applications

• HYPO

• POLYMER

• FLUORIDE

• ALUM

• CAUSTIC

For Liquid Tanks Larger than 2000 gallons

Gas Feed

Applications

CHLORINE • SULFUR DIOXIDE • AMMONIA • HYDROCHLORIC ACID

Ton Containers

Bulk Storage

150 lb. Cylinders

Dry Feed

Applications

CARBON • SODIUM SILICA FLUORIDE

• LIME • POTASSIUM PERMANGANATE

Volumetric FeedersBrine Tanks for Onsite Generation

Silos and Hoppers

III. Onsite Chemical Dilution Systems

Merlin® Automated Onsite Dilution Controller

Onsite Chemical Dilution

SODIUM HYPOCHLORITE

SODIUM HYDROXIDE (CAUSTIC)

Onsite Chemical Dilution

Small Plants,Well Sites

Large Plants,Redundant System

Merlin® Automated Onsite Dilution Controller

Safety

KEEP PLANT PERSONNEL SAFEBY FEEDING LOWER STRENGTH CHEMICALS

AUTOMATION & REMOTE MONITORING

REDUCES OPERATOR EXPOSUREREDUNDANT CONTROLS & ALARMS

Onsite Chemical Dilution

Merlin® Automated Onsite Dilution Controller

ControlOPTIMIZE METERING PUMP SPEEDS & LOOP CONTROLS (CONTINUOUS REGULATORY COMPLIANCE)

Onsite Chemical Dilution

Merlin® Automated Onsite Dilution Controller

Control

SUPERIOR ACCURACY & REPEATABILITY

HIGH VOLUME / LOW STRENGTH MEANS BETTER CONTROL

Onsite Chemical Dilution

Merlin® Automated Onsite Dilution Controller

REDUCED LABOR, MAINTENANCE & CHEMICAL COSTS

Labor SavingsNo More CrystallizationReduced Off-Gassing and LeakageEliminate ScalingBuy Chemicals, Not Water

Onsite Chemical Dilution

Visit our extensive website for more information

Literature, Drawings, Specs, Presentations, O&M Manuals

Download Library Includes:

IV. Installation Slide Show

Ton Containers & Cylinders

Ton Containers Of Chlorine Being Monitored With The Wizard 4000

(2) DUAL ELECTRONIC SCALES AND (1) DUAL CHANNEL WIZARD 4000

Storage TrunnionsAllow Valve Positioning

12 Chlorine Ton Containers each being

independently monitored

Scale ID Numbers from 1 to 99

Wizard 4000®

Multiple Tank Chlor-Scale• Lever design• ¼% Accuracy• Reliable Single Load Cell Design• Superior Ability to Handle Shock Loading

• Optional Tank Restraint Straps• Elevated for Easy Operator Process Hook-Up

Wizard 4000® Multi-Tonner System

Wizard 4000®

Multiple Scale Using Summed Platforms

Wizard 4000® with a Bank of Chlorine Ton Containers

CHLOR-SCALE® Cart Scale

Ideal for rooms where no overhead hoist is available

Tank is loaded on scale by delivery truck, then rolled indoors

V-Groove casters roll on track

Chlor-Scale® 150

PVC Plastic Platform

• No AC Power!

• Uses Hydraulic Load Cell

• Analog or Digital

• 4-20mA Output

Chlor-Scale 150’s with the Wizard 4000

• UP TO FOUR CHANNELS (SCALES) PER INDICATOR

• 4-20MA OUTPUTS STANDARD

• READABLE TO 0.1 LBS

Bulk Stationary Tanks

Bulk Storage Tanks being monitored with the Wizard 4000

Shear Beam Load Cell

Flexible Piping

Ammonia Stationary

Tank With

Century® Hydraulic System

Satellite™ 4-20mA Transmitter

Lime Silo

Day Tanks and IBC Totes

Chem-Scales™

•Tuf-Coat or 316 Stainless Steel

• Low-Profile Design

Use with• Hypo• Brine• Fluoride• Caustic• Polymer

Electronic Chem-Scales™

Monitoring Coagulant Tanks

Chem-Scales Monitoring Large Spun Fiberglass

Day Tanks

Chem-Scale™

TO MAXIMIZE ACCURACY,MATCH TANK TO PLATFORM

• Capacity

• Diameter

60" Chem-Scale

with Wizard 4000

• Use flexible piping

• Position over pivot

• Clips or backstop

IBC Tote Bin Scale

Large, Adjustable Backstop for Easy Calibration and Tote Placement

Electronic Brine-Scales™ Monitoring

Onsite Hypo Generation Brine Tanks

ECHO-SCALE™ Ultrasonic Sensor

• 4-20mA Output Allows Sensor To Be Used Stand-Alone

• PVC Construction Resists Chemical Attacks

• Excellent for Hypo!

Portable Drums & Carboys

Drumm-Scales™ Monitoring Day Tanks

316 SS Drumm-Scale with Century®

Dial

• Available Standard in Tuf-Coat® Steel

Drumm-Scale™with Semblex Polymer

Blending UnitOptional Loading Ramp

316 SS Drumm-Scale™

Monitoring a PolymerDay Tank

ElectronicDrumm-Scale™

Monitoring Hypo Day

Tank

Electronic Drumm-Scale™ Monitoring Hypo Day Tank

Merlin Onsite Dilution Systems

Carboy-Scale™

• PVC Platform with Tuf-Coat

• Single Load Cell

• Four Sizes

• 7” to 24” Drums

• Up to 600 lbs.

IVWarranty, Guarantee and

Custom Drawings

Warranty & Performance Guarantee

• 5-Year Warranty

• Performance Guarantee

• 48 HR Factory Service

• (800) Help Hotline

Custom Drawings

• Show Options

• Include with Submittals