chemical inventory management & control for water & wastewater treatment plants 1150-d...
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Chemical Inventory Management & Control for
Water & Wastewater Treatment Plants
1150-D Burnett Ave., Concord, CA 94520 (800) 893-6723 WWW.FORCEFLOW.COM
I. What is and why Specify Chemical Inventory Management
II. Technologies: Sensors & Instrumentation
III. Applications
IV. Onsite Chemical Dilution Systems
V. Installation Slide Show
Technical Presentation Outline
•Inventory Monitoring
•Daily Usage/Dosage Documentation
•Feed Rate Verification and Monitoring
I. What is Chemical Inventory Management?
•Comply With Government Regulations
•Safety
•Cost Savings
I. Why Specify Chemical Inventory Management?
Why Specify?
Comply With Government Regulations
Great Lakes Upper Mississippi River Board of State Public Health & Environmental Managers
Part 5 Chemical Application, Section 5.1.2 (e) reads: "Provisions shall be made for measuring the quantities of chemicals used." Additionally, Section 5.1.2 (f) reads "Weighing scales: (1) shall be provided for weighing cylinders at all plants utilizing chlorine gas (2) may be required for fluoride solution feed (3) should be provided for volumetric dry chemical feeders, and (4) shall be capable of providing reasonable precision in relation to average daily dose."
"The 10 states standards": Recommended Standards For Water Works 1997
Various Other Regulations Requiring Scales
•South Carolina Department of Health and Environmental Control's (DHEC)
•Texas Natural Resource Conservation Commission (TNRCC)
•Michigan Dept. Of Environmental Quality (DEQ)
•New Mexico Surface Water Quality Bureau
•Georgia Environmental Protection Division
•New Foundland Dept. Of Environment
•Duchess County, NY Health Dept.
•Wisconsin Administrative Code
•Wyoming Secretary Of State
•Utah Administrative Code
•Texas Dept. Of Health
Why Specify?
•Reduce Operator Exposure to Dangerous Chemicals
•Feed Verification
•Prevent Hazardous Spills Caused from Overfill
•Safeguard Against Tank Running Empty
Why Specify?
SAFETY!
Why Specify?
Cost Savings
Proof of Delivered Amount
Reduce Labor through Remote Monitoring
Purchase Chemical in Most Economical Strength Available
II. TECHNOLOGIES:
Sensors & Instrumentation
Sensors
Technologies: Sensors & Instrumentation
SCALES
ULTRASONIC
•Municipal Regulations Specify•Non-Intrusive, Non-Contacting•Only Reliable Method for Compressed Gas•Ease of Use With Portable Tanks•Most Accurate Form of Level Measurement
•Cost Effective for Tanks 2000 gallons and Up
Pivoted vs. Hi Accuracy
• Electronic• Strain Gauge Load Cells• Digital Instrumentation
• Hydraulic• Hydraulic Load Cells• Analog Dial
• Cross Technology™• Hydraulic Load Cells• Digital Instrumentation
Technologies: Sensors & Instrumentation
Instrumentation
Wizard 4000®
CHEMICAL INVENTORY MANAGEMENT SYSTEM
•Independently monitors up to four scales or ultrasonic sensors
•Outputs up to four 4-20mA signals for remote monitoring
•Up to four level alarms
•Lbs, Kgs, Gallons
•Datalogs each of the previous 10 days chemical usage
•Net weight, Daily Usage, Feed rate, Amount Used, Days Til Empty, Tare weight, Gross weight
Wizard 4000+®
New!Software Enhancements• Percent Full• Calibration Factor• Auto Display Scanning• Solid-State or Dry Contact Relays•Feed Rate Alarm
The SOLO® Digital Indicator
• Single and Dual Channel
• 4-20mA Output
• NEMA 4X
• Tare Adjust Knob
• Level Alarm
Century® Hydraulic Dials
• No Power Required
• Explosion Proof
• 5-Year Warranty
• Easy Installation
Four Different Sizes
SOLO® XT Weight Indicator
• Battery or Loop Powered
• Uses Hydraulic Load Cell
• 4-20mA Output
• For Cylinder & Drum Scales
Wizard ARC™ Controller AUTOMATIC DAY TANK & HOPPER REFILLING SYSTEM
Technologies: Sensors & Instrumentation
Pause & Project™
III. Applications
Liquid FeedHypo, Fluoride, Polymer
Gas FeedChlorine, SO2, Ammonia
Dry FeedCarbon, Lime, Potassium Permanganate
SPECIFICATION SECTION 11200
Liquid Feed
Applications
5 to 35 Gallon Carboys Day Tanks
IBC Tote Bins55 Gallon Drums
• HYPO
• POLYMER
• FLUORIDE
• ALUM
• CAUSTIC
Liquid Bulk Storage
Applications
• HYPO
• POLYMER
• FLUORIDE
• ALUM
• CAUSTIC
For Liquid Tanks Larger than 2000 gallons
Gas Feed
Applications
CHLORINE • SULFUR DIOXIDE • AMMONIA • HYDROCHLORIC ACID
Ton Containers
Bulk Storage
150 lb. Cylinders
Dry Feed
Applications
CARBON • SODIUM SILICA FLUORIDE
• LIME • POTASSIUM PERMANGANATE
Volumetric FeedersBrine Tanks for Onsite Generation
Silos and Hoppers
III. Onsite Chemical Dilution Systems
Merlin® Automated Onsite Dilution Controller
Onsite Chemical Dilution
SODIUM HYPOCHLORITE
SODIUM HYDROXIDE (CAUSTIC)
Onsite Chemical Dilution
Small Plants,Well Sites
Large Plants,Redundant System
Merlin® Automated Onsite Dilution Controller
Safety
KEEP PLANT PERSONNEL SAFEBY FEEDING LOWER STRENGTH CHEMICALS
AUTOMATION & REMOTE MONITORING
REDUCES OPERATOR EXPOSUREREDUNDANT CONTROLS & ALARMS
Onsite Chemical Dilution
Merlin® Automated Onsite Dilution Controller
ControlOPTIMIZE METERING PUMP SPEEDS & LOOP CONTROLS (CONTINUOUS REGULATORY COMPLIANCE)
Onsite Chemical Dilution
Merlin® Automated Onsite Dilution Controller
Control
SUPERIOR ACCURACY & REPEATABILITY
HIGH VOLUME / LOW STRENGTH MEANS BETTER CONTROL
Onsite Chemical Dilution
Merlin® Automated Onsite Dilution Controller
REDUCED LABOR, MAINTENANCE & CHEMICAL COSTS
Labor SavingsNo More CrystallizationReduced Off-Gassing and LeakageEliminate ScalingBuy Chemicals, Not Water
Onsite Chemical Dilution
Visit our extensive website for more information
Literature, Drawings, Specs, Presentations, O&M Manuals
Download Library Includes:
IV. Installation Slide Show
Ton Containers & Cylinders
Ton Containers Of Chlorine Being Monitored With The Wizard 4000
(2) DUAL ELECTRONIC SCALES AND (1) DUAL CHANNEL WIZARD 4000
Storage TrunnionsAllow Valve Positioning
12 Chlorine Ton Containers each being
independently monitored
Scale ID Numbers from 1 to 99
Wizard 4000®
Multiple Tank Chlor-Scale• Lever design• ¼% Accuracy• Reliable Single Load Cell Design• Superior Ability to Handle Shock Loading
• Optional Tank Restraint Straps• Elevated for Easy Operator Process Hook-Up
Wizard 4000® Multi-Tonner System
Wizard 4000®
Multiple Scale Using Summed Platforms
Wizard 4000® with a Bank of Chlorine Ton Containers
CHLOR-SCALE® Cart Scale
Ideal for rooms where no overhead hoist is available
Tank is loaded on scale by delivery truck, then rolled indoors
V-Groove casters roll on track
Chlor-Scale® 150
PVC Plastic Platform
• No AC Power!
• Uses Hydraulic Load Cell
• Analog or Digital
• 4-20mA Output
Chlor-Scale 150’s with the Wizard 4000
• UP TO FOUR CHANNELS (SCALES) PER INDICATOR
• 4-20MA OUTPUTS STANDARD
• READABLE TO 0.1 LBS
Bulk Stationary Tanks
Bulk Storage Tanks being monitored with the Wizard 4000
Shear Beam Load Cell
Flexible Piping
Ammonia Stationary
Tank With
Century® Hydraulic System
Satellite™ 4-20mA Transmitter
Lime Silo
Day Tanks and IBC Totes
Chem-Scales™
•Tuf-Coat or 316 Stainless Steel
• Low-Profile Design
Use with• Hypo• Brine• Fluoride• Caustic• Polymer
Electronic Chem-Scales™
Monitoring Coagulant Tanks
Chem-Scales Monitoring Large Spun Fiberglass
Day Tanks
Chem-Scale™
TO MAXIMIZE ACCURACY,MATCH TANK TO PLATFORM
• Capacity
• Diameter
60" Chem-Scale
with Wizard 4000
• Use flexible piping
• Position over pivot
• Clips or backstop
IBC Tote Bin Scale
Large, Adjustable Backstop for Easy Calibration and Tote Placement
Electronic Brine-Scales™ Monitoring
Onsite Hypo Generation Brine Tanks
ECHO-SCALE™ Ultrasonic Sensor
• 4-20mA Output Allows Sensor To Be Used Stand-Alone
• PVC Construction Resists Chemical Attacks
• Excellent for Hypo!
Portable Drums & Carboys
Drumm-Scales™ Monitoring Day Tanks
316 SS Drumm-Scale with Century®
Dial
• Available Standard in Tuf-Coat® Steel
Drumm-Scale™with Semblex Polymer
Blending UnitOptional Loading Ramp
316 SS Drumm-Scale™
Monitoring a PolymerDay Tank
ElectronicDrumm-Scale™
Monitoring Hypo Day
Tank
Electronic Drumm-Scale™ Monitoring Hypo Day Tank
Merlin Onsite Dilution Systems
Carboy-Scale™
• PVC Platform with Tuf-Coat
• Single Load Cell
• Four Sizes
• 7” to 24” Drums
• Up to 600 lbs.
IVWarranty, Guarantee and
Custom Drawings
Warranty & Performance Guarantee
• 5-Year Warranty
• Performance Guarantee
• 48 HR Factory Service
• (800) Help Hotline
Custom Drawings
• Show Options
• Include with Submittals