amot training1

Control & Protection solutions

Control systems & Products for process,

engines, compressors and pumps

Engines

Control and instrumentation for engines, compressors, gearboxes, turbines and rotating equipment

Global Support

• 3 manufacturing facilities

• 7 technical sales offices

• Over 60 distributors

AMOT’S SERVED MARKETS

MARINE OIL & GAS POWER GENERATION

Bearing wear protection

Cargo pump monitoring

Temperature control valves

AMOT Systems in Marine

Cargo Pump Monitor

TEMPERATURE CONTROL VALVE

SELF ACTUATED TYPE

Thermostatic valves

Application

• Anywhere there is need to control a

liquid’s temperature at a fixed design SET

point.

• Lube Oil Consoles• Cooling Water Consoles / Circuits

Thermostatic Valve

• Self contained 3way temperature control

Same Valve, 2 LocationsSame Valve, 2 Locations

Diverting

Mixing

Exploded view of a TCV

Bypass Cooler

Wax element inside TCV

Temp. sensing Elements

Wax Element operation

Working principle

Thermostatic valves

Valve selection

1.Process details such as flow rate,

operating pressure and process medium

2.Flange / Thread connection

3.Temperature setting and operating range

4.Seal material selection

5.Manual override option

VALVE SIZING

• FLUID TYPE

• FLOW RATE

ALLOWED PRESSURE DROP IS 2 – 7 PSI

Selection Chart

Model No.Flow Rate ( US gpm )

Min. Max.

Flow Rate ( US gpm )

Min. Max.

Water or Water / Glycol Oil

See the Catalog

Min. = 2 psi drop

Max. = 7 psi drop

3/4 JO

3/4 CM

1-1/2 CM

1-1/4 CCM

1-1/2 E

1-1/2 B

2-1/2 B

Body Material

• Cast Iron• H2O, H2O & glycol, oil• Lowest cost

• Aluminum• Oil, H2O & glycol• Low cost

• Bronze• Deionized H2O, salt water• Highly flexible, shipboard

• Steel and Stainless Steel• Oil , H2O & glycol• High pressure, Flexible

Seal Material

• Buna N (Nitrile)• H2O, H2O & glycol, Oil

• Viton• Synthetic oil

• Neoprene• Refrigeration

• Ammonia• Freon

Model Code

3BOCF16501

TABLE AValve Size

Inches (mm)

1-1/2 (40)2 (50)

2-1/2 (65)3 (80)4 (100)5 (125)6 (150)

TABLE CBody Material

Code No.Material

C Cast IronS SteelB BronzeD Ductile IronR Stainless

MODEL CODE SYSTEM3 BO C F 160 01 - ___ - ( )

Special Requirements, (MTO) Made-To-OrderElement Assembly Leak Hole, See Table G

Element Assembly Type, See Table FTemperature Setting, See Table E

TABLE BValve Type

Code No.

BO StandardBM Manual OverrideBC Tee config, Flanged

1-1/2, 2" onlyBF Flanged, 2" onlyBH 1-1/2, 2" onlyBE Low flow, 4" only

TABLE D*Connections

Code No. Type

F ANSI B16.1 (125 lb. Class) "FF Flange"J ANSI B16.5 (150 lb. Class) "RF Flange"H ANSI B16.34 (300 lb. Class) "RF Flange"K ANSI B16.37 (600 lb. Class) "RF Flange"A AMOT MET 1 (ND6) "90 psi Metric Flange"B AMOT MET 2 (ND10) "150 psi Metric Flange"C AMOT MET 3 (ND16) "235 psi Metric Flange"N Navy Flange per MIL-F-20042P JIS 5K "FF Flange"T Threaded NPT to USAS B2.1 (standard)V Threaded BSP (Tr) and Japanese JISW Threaded to SAE J514h straight thrd O-ring seal

Nominal Temperature

Model Code

3BOCF165 01

TABLE E (Continued) Temperature Setting Code Nominal Temp

No. °F (°C)

160 160 (71)165 165 (74)170 170 (77)175 175 (79)180 180 (83)185 185 (85)195 195 (91)205 205 (96)215 215 (102)225 225 (107)230 230 (110)235 235 (113)240 240 (116)

Temperatures apply only to 1096 and 2433 ElementAssemblies.

TABLE GElement Assembly

Leak HoleCode SizeNo. Inches (mm)

none (standard)

A 1/2" (12.5)B 1/4" (6.4)C 3/8" (9.5)D 1/8" (3.2)E 1/16" (1.6)F 3/32" (2.4)G 3/16" (4.8)H 5/16" (7.9)

TABLE F

Element AssemblyCode No. Type

01 1096X Standard02 1096P Plated with Viton03 1096X with Viton seals07 2433X Manual Override11 5566X Reduced stroke05 6836S Saltwater44 1096X with Neoprene45 1096P with Neoprene20 5566X with Viton12 5566P Plated53 2433X with Viton50 6836K Kanigen with

Neoprene

TABLE ETemperature Setting

Code Nominal TempNo. °F (°C)

*055 55 (13)075 75 (24)090 90 (32)095 95 (35)100 100 (38)105 105 (41)110 110 (43)115 115 (46)120 120 (49)

*130 130 (54)135 135 (57)140 140 (60)145 145 (63)

*150 150 (66)155 155 (69)

* = Also avail. as reduced stroke. Contact factory for other temps. Indicates Non-Standard, Special Charge

Serviceable Parts

• Temperature element

1096x and 2433x elements

• Service kits• Buna N or Viton O rings and gaskets

THERMOSTATIC CONTROL VALVE

ADVANTAGE

• Fixed temperature set point.

Operator cannot tamper.

• Simple mechanical design

and no skilled man power

required for maintenance.

• Fit & Forget solution.

• No spares required for up to

10years under normal design

operating condition

DIS ADVANTAGE

• Op. range of temperature

element is limited.

• No Indication is available.

• Low accuracy + / - 1.5Deg C

• Slow response.

TEMPERATURE CONTROL VALVE

ACTUATED TYPE

Model G Temperature Control Valves

AMOT Features

• Compact Sizeversus other actuated valves

• Sizes• 50 to 450mm

• Materials• Cast Iron• Ductile Iron• Bronze• Steel• Stainless Steel

Mixing application

Diverting Application

Marine Cooling System

Charge Air (LT) Temperature Control

Typical Applications

• Environments where any of the following

are present or required:• High vibration and shock• Arduous duty• High duty cycle needs• Modulating actuation required• Accurate positioning • Intelligent communication• Tight shut-off is not required

System Parameters

• Fluid types• Fresh water / Lube oil / Sea Water

• Flow rate

• Maximum possible temperature (120°C)• If likely to exceed 100°C then Viton should be used

• Maximum working pressure (10 bar)• Hydraulically tested at 15 bar

• Pressure drop limitations 0,01 to 0,3 bar

Advantages of Electric System

• Accurate Temperature Measurement

• Accurate Precise Control

• Flexible Powerful PID Controller

• Fast Response

• Reliable Operation

System Components

• Valve

• Actuator

• Controller

• Temperature sensor

• I/P converter

G Valve - Electrical

• Rotary Valve

• Rotor moves 90°

between 2

adjacent ports

• Mixing or

Diverting

CFD Model

Valve shown in normaloperating condition 45°

Rotary Valve Design

Adjustable Rotor Clearance

150mm – 400mm design

1 piece Machined

50mm – 100mm design

Actuators

Features of Electric Actuator

• ¼ Turn rotary actuator

• Manual override

• Potentiometer fitted as

standard

• Local position indication

• Enclosure protection IP67

• 2 motor limit switches

• 2 spare auxiliary switches

• Torque switches fitted

• Anti-condensation heater

• Detachable drive adapter

• Self locking with minimum

of backlash

• Mounting base to ISO 5211

• Electronic positioner

available

8071D Temperature Controller

• PID Temperature controller

• Open loop

• Panel mounted

• Inputs:• 3 wire RTD• 4–20mA

• Outputs:• 4-20mA• Logic outputs

• CE marked

• Conforms to EMC requirements

8072D Temperature controller

• Wall mounted unit

• Enclosure Houses• 8071D • 2 off solid state relays• Fuses• On / Off switch• Wiring connections

• IP67 Enclosure

protection

• Sampling time 1/2 second

• Enclosure protection IP65

• Ambient temperature 32 - 122°F (0 - 50°C)

• Ambient humidity 20 - 80%

• Weight 3.7 lb (1.7Kg)

Temperature Controller

Solid state relays

• Heavy duty interface

between 8071D

temperature

controller and electric

actuator

• IP67 enclosure

protection

• Zero volt switching

8060A RTD Sensor

• For use with all Amot electronic controllers

8071D & 8072D

• 3 wire PT100 (Resistance thermometer)• 3rd wire compensates for cable length

• Heavy duty Aluminium head• IP54 enclosure protection

• Stainless steel thermal well

• Filled with heat transfer compound

• Screw connections

8064A7716-AA I/P Converter

• Bulkhead mounting

• Input signal 4 - 20mA

• Output signal 3 - 15 psi

• For use as an interface between

8071D temperature controller

and the pneumatic G valve on

the electro - pneumatic system.

• Suitable for vibration

applications

Valve Selection

1. The application

2. The fluid

3. The flowrate

4. Working pressure

5. Test pressure

6. Setpoint

7. Maximum Temperature

8. Preferred control method• Electric• Pneumatic• Electro-pneumatic

9. Where will it be fitted• Inside • Outside• Safe area• Hazardous area• Vibration area

Always select valves based on flow NOT pipe size

• In order to make a selection the following need to be determined.

What is:

Material selection

• Ductile iron (SG iron)• Lube oil where higher than normal strength is required• Legislation (fire risks)• Pulsating pressures due to pressure spikes

produced by gear pumps

• Steel • High strength• High pressure• Specification requirements

• Stainless Steel • Corrosive environments (offshore)• Corrosive fluids

Flanged connection

• Selected to suit the customers needs

• Flanged 2” –16” ?• DIN• ANSI• JIS

Mode of Operation

• Mode of operation can be selected to suit customers piping

• 2 very different rotor constructions

• Modes can be easily changes in the field

Mode of operation

• On cold flow is from port 2

to port 1, Port 3 is blocked

• Rotor moves from port 3 to

port 1 on increasing

temperature

• Mode will be 31 for an

electric valve

We are not system designers, but

we can offer useful advice on how

to use and install AMOT products

to get the optimum performance

Remember

Which System???

• Electric

• Pneumatic

• Electro-pneumatic

Electric System

• Accurate control

• Flexible powerful controller

• Accurate temperature measurement

• Interface with central computer

• Not fail-safe

Pneumatic System

• Fail-safe• Will fail to a safe condition

• Relatively simple to use

• Old fashioned

• Inaccurate sensing• Due to capillary

• Difficult to commission

Electro Pneumatic System

Manual Override

• Lever to initiate manual mode

• Automatic lever reset on application of power

• Can be locked using standard padlock

EA Series Quarter – Turn Actuator

• Features:• High reliability feedback

potentiometer• Limit switches, Torque

switches plus 2 auxiliary micro-switches

• Vibration resistant terminals

• 4-20mA positioner option.

EA Series Actuator – 4-20mA Positioner

• Features:• Position control using 4-

20mA demand• 4-20mA configurable re-

transmission output• Internal 4-20mA loop

power supply• Several interface

configurations possible

• Status LED and two-state error output

• Solid State power switching

Configurator 47962X

Calibration / Configuration

GPD – Pneumatic Actuator

• Positioner

• Actuator

• Manual override

(Optional)

GPD – Pneumatic Actuator

• Provides the power to move the valve

• Double piston Rack and Pinion type

• Single acting spring return

• Adjustable end stops mounted in the

covers

Positioning of valve

• 6 pipe diameters minimum from an intersection• To ensure good mix of fluids

• Preferably in upright position• To balance the torque requirements

• Accessible location• To enable easy inspection and service

AMOT GED Valve Installation

PID Controller

PT100 Sensor

150mm GED Valve

80mm GED Valve

150mm GED Valve

SG 80 Controller Installation

CONTROL PRODUCTS

Accessories – Sensing

Metal Particle Detectors

Operation

•Continuously samples oil

•Oil enters top of MPD

•Oil travels through grid

•Oil exits bottom of MPD

OilOut

Theory of operation

• Oil flows over a fine metal finger

grid, passing through a fine matrix of

holes.

• Metal particles become trapped by

the differential pressure over the

plates.

• The electric circuit is completed and

alarm sounds.

Installation Diagram

• Install in side stream of main oil supply line

• After pump, before filter, in bottom of oil line

• Install above crank case, if possible

• Install block valves before and after the MPD- use a bleed valve with the outlet block valve

• Use an adequate size orifice on the outlet of the MPD to prevent starving the equipment of oil

• Oil exits MPD into sump

To Engine Oil Sump

Orifice

Side Stream

To Engine Bearings, Etc.....

Gas Engine

BlockValve

BleedValve

FilterMain Oil Supply Line

AMOT offers the World’s Most Complete Line of Rotating Equipment Sensors & Safety Controls !!

Master safety shut down

• A Fail Safe System to Stop an engine, or

engine system, as a result of an unhealthy

condition.• Low oil pressure• Loss of coolant• Engine over-speed• High exhaust temperature• Excessive vibration

Vent to shut down principle

Vent to Shut down

• Vent to Shutdown means: When pilot

pressure is “vented”, the logic device will

• AND upon LOSS of pilot pressure the logic

device will trip.

Simple system

Pressure sensing valves1672, 4023 & 4143

1672 ~ Pressure Sensing Valve

• 5-3600 PSI Range

• Anodized Aluminum

• Hydraulic or Pneumatic

1672 – Pressure sensing valve

• Measurement Principle:Adjustable pressure switch, actuated by sensed pressure against

a diaphragm or piston operator. The set point is controlled by the sensed area, and by replacing / adjusting the spring.

• Applications:Pressure Sensing on

• Compressor Suction / Discharge Lubricating Oil• Cooling Water Combustion Air• Control Air Fuel Oil• Fuel Gas Starting Air

• Key Features:• Easy Field Adjustment, used in both Hydraulic or Gas

Systems, Factory Set, Gulfproofed, Pneumatic Lockout available (Range 1).

Temperature valves2230, 4021, 4075 & 4087

2230 / 4430 Two Way Temperature Sensing Valve

•Wax Enclosed Sensing Element•65° ~ 265° F, factory set – field adjustable.•Hydraulic or Pneumatic•Brass (2230) or 316 SS (4430) body•Normally closed, ~On temperature increase, opens•Low Maintenance

4075 / 4475 High Temp Valve

•Bi-metallic temperature sensing discs element•130° ~ 500°F, Field Adjustable•Anodized Aluminum / 316 SS Body•Thermowell included

4087 Exhaust Gas Temp.Valve

• SS Well expands to ambient temperature faster than the

internal rod, rod moves downward, to release trip plunger,

with “snap open” actuation, opening the “in” port to vent.

• 300° ~ 1400° F in 2 ranges, field adjustable

• Manual or Pneumatic (remote) Reset after cooling

4102 / 4103 / 4303 Eutectic

• 174 - 343°F, 8 Available Setpoints

• Eutectic Sensing Devices

• 4102 ~ remote (requires 4095 / 4395)

• 4103 ~ pneumatic / hydraulic temp. valve

• 4303 ~ electric temp switch

• No recalibration required

Over Speed & Vibration valves4109 & 4110

2800D pressure sensing device

5 - 40 PSI, field adjustableSnap Acting Low Pressure SensorGulfproofed Aluminum

Air Intake Shut Off valve4261 & 4262

4261 / Speedtrap

•2.75”,3.5”,5.5”,7”,& 8” Ø

•Anodized Aluminum Body

•Pneumatic,Hydraulic, or Electric actuator

•( no 4”)

4” and 6” Ø Only

Same Actuators as 4261

Broader hose bib mounts

Fuel shutoff / Air start valves

• AMOT Produces THREE Models• 2180, 4418, 43/4420

• Principle of Operation• Pressurize pilot port to open inlet to outlet and close vent• Remove pressure from pilot port to stop flow across valve

and open vent to outlet

PilotPressure

OutletInlet

PilotPressure

OutletInlet

Air / Gas start up valves

Model 4418 Model 4123 Model 2180E

Application

Gas control valves

Model 8402 Model 4420

Pneumatic Panel Indicators4054, 4101 & 4229

Switches

XTS W Bearing Wear Monitoring System

Application

• Suitable for

Slow Speed 2

stroke engines

• Speed range of

20 to 250rpm

Thank You

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