allow us to introduce our new catalogues

In your hands, you have one of our latest brochures or catalogues. It includes several new features. Find out more about what’s new below.

Allow us to introduce our new catalogues

What’s new?There are two parts; rotating and turning tools and all the news from CoroPak 11.1 is included.

Rotating tools – milling, drilling, boring and related tooling systemsTurning tools – general turning, parting & grooving, threading and related tooling systems

More information about the new tools and machining solutions is presented in a new brochure, New cutting tools and solutions.

Where to find ...... ordering information, dimensions, cutting data:

in catalogue Rotating tools or Turning tools or, for new tools from 11.2, in a CoroPak Supplement

... more information about new cutting tools and machining solutions:

in New cutting tools and solutions.

To quickly get you startedThe CoroKey guide provides a first-choice selection of tools, inserts and cutting data.

It’s all onlineYou can download all catalogues, brochures and technical guides from our website, www.sandvik.coromant.com. You can also get a DVD version that includes all latest catalogues, New cutting tools and solutions and the Technical Guide. The DVD contains active links, illustra-tive animations and many film sequences. To order your copy of the DVD or any other printed media, contact your nearest sales representative or order it at www.sandvik.coromant.com.

- Easier to find information - Includ es the latest machining solutions

Our website is always updated with the latest information.

- Includ es CoroPak 11 . 1- Two parts, more user-friend ly- Metric and inch assortment

Appears from 11 .2

28

42

ENG ENG

SOLUTIONS 4 Machining centres 6 Turning centres 8 Power generation 10 Gear milling 12 Hard part machining

GENERAL TURNING 14 CoroTurn® XS and CoroCut® MB

chip-breaking geometries 16 Boring bars, T-Max® P lever design 58 T-Max® P geometries for ISO S 58 CoroTurn® HP 58 CoroTurn® XS 59 CoroTurn® 107 solid-carbide boring

bars 59 Grades CB7015 and CB7025

PARTING AND GROOVING 18 CoroCut® 2, double-sided inserts 20 CoroCut® SL boring bars and

blades 60 Grade GC1105

THREADING 22 CoroThread® 266 for smaller

holes

MILLING 24 CoroMill® 176 28 CoroMill® 316 new heads 60 CoroMill® 390 and CoroMill® 490

for extended tool assemblies

DRILLING 30 High Feed CounterBore 32 CoroDrill® 428.5 and CoroDrill®

428.7

TOOLING SYSTEMS 34 Coromant Capto® clamping units 36 Coromant Capto® C10 cutting

units, tool holders, adaptors 40 MAS-BT 30 Tool holders 42 Silent Tools dampened adaptors

for milling 46 Integrated ER-collets with

exchangeable head (EH) and CoroMill® 327

48 Holders and adaptors for EH 50 Coromant Capto® Shrink fit adap-

tors 52 Coromant Capto® basic holders 54 Solid holding tools 56 Coromant Capto® multi-task

adaptors

INFO 61 Latest CoroPak releases 62 About Sandvik Coromant 63 Reference

Tabl

e of

con

tent

s

Silent Tools for millingBoost your productivity with Silent Tools dampened mill-ing adaptors.

Front cover: Coromant Capto® clamping units, integrated Coromant Capto® short EH adaptor with CoroMill® 316

CoroMill® 316Wider application with a new range of exchangeable end-milling heads

Ordering information, see Supplement to Turning tools and Rotating tools catalogues, 11.2

30

2420

36

34

ENG ENG

Coromant Capto® clamping unitsQuick Change clamping units for static and driven tool holders

CoroMill® 176 Cost-saving gear milling solution.

Coromant Capto® C10The highest stability for heavy cuts in turning, milling and drilling applications.

High Feed CounterBoreIncrease process security in long, spun-cast tubes

CoroCut® SL face groovingThe solution for internal face grooving

4

ENG ENG

Large machining centres

Long reach and high stability are two rivals actively struggling when component sizes are getting big. The great advantage of modular assemblies is that each required tool length can be built with a limited number of adaptive items, each designed to maximize stability.

• With short, more stable assemblies, metal cutting productivity can be maxi-mized.

• From tool lengths greater than 4 × D, dampened Silent Tools adaptors are always benifical.

Machining centre solutions Sandvik Coromant supplies tool assemblies for small to large Machining Cen-tres, covering more machine types than any other supplier with easy to use, productive tool holders.

To maximize metal cutting efficiency and minimize problems, our message is simple: If it’s small, keep it short. If it’s large, go for modular!

Small machining centres

In small machining centres, the critical gauge line sets the limits.

With Sandvik Coromant ultra-compact tool assemblies, like integrated EH, you access otherwise impossible tool lengths and ben-efit from direct transmission of the machine tool’s power, all the way out to the cutting edges.

Large

Small

Visit www.sandvik.coromant.com for more information or contact your nearest sales representative

5

ENG ENG

The Sandvik Coromant range of solid and modular solutions:

• HSK 40, 50, 60, 100, 125, 160

• Steep taper 30, 40, 50, 60

• BIG-PLUS 40, 50 New Silent Tools® dampened milling

adaptorsSee page 42

New range of Coromant Capto®

basic holders HSK 40, 80, 160; BIG-PLUS 50

See page 52

Solid holders for new machine

tool interfacesMAS-BT 30; BIG-PLUS 40; HSK 40, 50

See page 54

New Shrink fit chucks

See page 50

Exchangeable head (EH) tool

holders with new conical and

long designs See page 48

6

ENG ENG

Machine utilization +25% with Coromant Capto Quick Change

Tool changing with Coromant Capto Quick Change unit is easily done in a minute. There is no need for probing thanks to the high repeatability. Typically, machine utilization is improved by 25% with a shift from shank clamping to Coromant Capto Quick Change clamping units.

• Allows access to the full range of productive Coromant Capto tools and adaptors.

• Available with twin-position options and driven tool units. Read more on page 34.

Visit www.sandvik.coromant.com for more information or contact your nearest sales representative

Turning centre solutions To get the full potential of a turning centre, it certainly needs to be equipped with pro-ductive metal cutting tools and inserts. But what is often neglected is the importance of the turret clamping system and tool holding. These can have a considerable effect on machine utilization and metal cutting efficiency.

Take a look on what Cormant Capto® Quick Change and HP coolant can do to shift from the smaller blue rectangle to the larger yellow.

HP coolant

Quick Change

Normal production

Met

al c

uttin

g ef

ficie

ncy

Machine utilization

1 min 10 min

7

ENG ENG

Metal cutting efficiency + 20%

HP coolant can itself improve the metal cutting efficiency with 20%. This is the consequence of lowered temperature in the cutting zone and improved chip removal.

Coromant Capto HP automatically directs the coolant to the cutting edge. The precision nozzles target the correct point on the insert at a low trajectory angle, creating a hydraulic wedge between the chip and the rake face of the insert.

Also consider:

• Silent Tools® dampened adaptors for productive cutting data in long tool overhangs

• CoroTurn® SL modular tool system for reduced inventory

• Coromant Capto short parting and grooving adaptors (CoroCut® SL) for lim-ited gauge lines

Driven tools

Driven tool holders with Coromant Capto allow for Quick Change in all types of rotating operations.

Access longer tools within a limited gauge line with Coromant Capto short integrated EH and integrated ER collets with EH and CoroMill® 327.

New Coromant Capto® clamping

unitsSee page 34

Coromant Capto® short

See Turning tools 2011, page G31

New Coromant Capto®

clamping units for driven

toolsSee page 34

New integrated ER collets with

CoroMill® 316 and CoroMill®

327 for driven tool holders

See page 46

Coromant Capto®

CoroTurn® HP

extensionSee page 58

8

ENG ENG

Visit www.sandvik.coromant.com/power for more information or contact your nearest sales representative

Power generation solutionsA stationary gas turbine is an important part of a gas powered- or modern coal-fired power plant. It includes a wide array of moving components, each presenting a specific machining challenge.

We have the complete tooling offer to take you forward in this area – from standard tools to engineered solutions plus a helping hand when it comes to in-depth application knowledge.

The engineered dampened blade system gives stability and accuracy in internal chambers, with optimized coolant delivery for chip removal from the groove.

The gas turbine is made up of a set of discs fastened onto the shaft, with spacers and discs alternating. These complex parts feature pro-filed pockets with various difficult clearance requirements.

Optimized programming and optimized tools are essential.

• Component: gas turbine spacer disc

• Material: Inconel

• Solution: standard and special tooling for profiling and pocketing

The CoroTurn® SL70

modular system offers great stability for profiling.

CoroTurn® SL70

with grade CC6060 round inserts for pro-ductive machining.

9

ENG ENG

Turn milling is an efficient method of machining the grooves in a gas turbine casing, providing large productivity increases over conventional disc milling.

Advanced application knowledge is essential.

• Component: gas turbine casing

• Material: nodular cast iron

• Feature: groove, width 70–160 mm (2.756 –6.299 inch)

• Solution: turn milling with CoroMill® 200

Coromant Capto® C10See page 36

Coromant Capto® clamping units

For vertical turning lathes

Dampened blades

Engineered solutions

In first stage machining, the weight of a typical shaft component is re-duced by up to 30%.

For maximum productivity, secure geometries and reliable tooling are es-sential.

• Application: heavy turning

• Component: gas turbine shaft

• Material: steel

10

ENG ENG

Visit www.sandvik.coromant.com/power for more information or contact your nearest sales representative

Gear milling for all areasGear milling is no small task when you consider the size of the heavy vehicles and wind mills that some gear wheels need to drive. And with up to 90% of all gear manufacturing involving metal cutting, taking advantage of the potential for increased productivity is essential.

Compared to traditional HSS tools, our indexable insert solutions reduce the cost per machined gear wheel considerably, thanks to higher achievable cutting data and longer effective tool life.

Engineered solutionsGot a special gear profile to be machined? Contact your local sales representa-tive to see our engineered tools offer.

We offer tool solutions for several gear profiles.

11

ENG ENG

Conventional hob

Indexable carbide hob with precision ground

inserts for higher speeds, feeds and produc-

tivity.

CoroMill® 176 full profile hob

Increase productivity and save costs compared

to HSS tools.See page 24

Bevel gear

solutionsuP-Gear® technology for

manufacturing bevel

gears in a 5-axis ma-

chining centre

Save Costs

It is not just higher speeds, feeds and reduced cycle that you gain with our gear milling solutions; easy tool handling and no additional outlay for tool regrinding/recoating helps to substantially reduce manufacturing costs compared to HSS tools.

12

ENG ENG

Visit www.sandvik.coromant for more information or contact your nearest sales representative.

Cost efficient hardened surfacesYou may know that the most cost efficient way to finish hardened surfaces is to use metal cutting methods and CBN-tipped inserts. But did you know that Sand-vik Coromant has taken two steps further when it comes to generating optimal surface finish?

Go for the most cost efficient surfaces in hardened steels!

Xcel, the Formula 1 car

Its clever, patented design makes it finish a surface faster than any other tool or insert. It is the Formula 1 of CBN-inserts. Xcel cuts with a long, lightly-inclined cutting edge that can take a high feed rate yet produce excellent surface finish. The Xcel design has also a very positive effect on the CBN insert wear, making it slow, even and very predictable.

You can apply Xcel:

• When stability is high

• When surface is parallel or perpendicular to compo-nent centerline

• Against shoulder with undercut > 2.6 mm (0.102 inch)

• In continuous and interrupted cuts

• At feed rates > 0.3 mm/r (0.012 in/r)

• ap < 0.25 mm (0.001 inch)

You can apply -WH inserts:

• When surface is parallel or perpendicular to com-ponent centerline (profiling is possible with B-axis turning)

• In continuous and interrupted cuts

• At feed rates < 0.3 mm/r (0.012 in/r)

Xcel

0.40 mm/r (0.016 in/r)

13

ENG ENG

Wiper, the sports car

If Xcel is the Formula 1, the -WH Wiper is a sports car, easy to drive yet a high performer. Its patented edge has a number of blended radii that make it easier to apply than other wiper solutions. The -WH wiper insert generates the same surface finish as a radius insert at twice the feed rate.

Radius insert Wiper -WH XcelNose radius, mm (inch) 0.80 (0.032) 0.80 (0.032) –

fn mm/r (in/r) 0.10 (0.004) 0.20 (0.008) 0.40 (0.016)

Typical surface quality values in a standard machine toolRa μm (μin) 0.45 (18) 0.40 (15) 0.80 (32)

Rz μm (μin) 1.8 (71) 1.7 (67) 3.9 (154)

Conditions: Hardness = 58 HRc, ap = 0.15 mm (0.006 inch), vc = 160 m/min (520 ft/min), insert grade CB7015

Generated surfaces

Insert extension CB7015, CB7025

See page 59

CoroTurn® 107 solid-carbide

boring barsExcellent for hard part turning

See page 59

Radius insert Wiper -WH Xcelfn = 0.10 mm/r (0.004 in/r)

fn = 0.20 mm/r (0.008 in/r)

fn = 0.40 mm/r (0.016 in/r)

0.10 mm/r (0.004 in/r)

Radius 0.8 mm (0.032 inch)Radius 0.8 mm (0.032 inch) with Wiper -WH

0.20 mm/r (0.008 in/r)

Feed per revolution for surface roughness Ra < 1.0 µm

14

ENG ENG

CoroCut® MB and CoroTurn® XS

Chip-breaking geometries

Chip evacuation can be a problem in internal machining, especially when hole diameters are small. With the new chip breaking geometries on Coro-Turn XS and CoroCut MB, chips are broken and easily removed.

Benefits• Improved chip evacuation in small holes

• Secure machining process

• Longer tool life as re-cutting of chips is avoided

GENERAL TURNING

Avoid chip jam in small holes

15

P M K N S

4.2 mm (0.165")

CoroTurn® XS

10 mm (0.394")

CoroCut® MB

ENG ENG

GENERAL TURNING

ApplicationCoroTurn XS

• Internal turning

• Hole diameter down to 4.2 mm (0.165 inch)

• Small part machining applications

CoroCut MB

• Internal turning

• Hole diameter down to 10 mm (0.394 inch)

Technical features• Ground chip breakers

• Precision tools

• Wear resistant grade GC1025 with thin PVD coating

CoroTurn XS

• Ingenious locating pin locks CoroTurn XS into correct position

• Boring bars are designed with internal cutting fluid supply

CoroCut MB

• To increase the stability and accessibility the CoroCut MB bars are designed with an eccentric head with oval cross section

• Inserts are securely fastened with rail design

AssortmentCoroTurn XS

Insert sizeMin hole, mm (inch) Entering angle Lead angle

Nose radius, mm (inch) Insert grade

Supplement 11.2, page

04 4.2 (0.165) 98° -8° 0.2 (0.008) GC1025 A21

05 5.2 (0.205) 98° -8° 0.2 (0.008) GC1025 A21

06 6.2 (0.244) 98° -8° 0.2 (0.008) GC1025 A21

07 7.2 (0.283) 98° -8° 0.2 (0.008) GC1025 A21

CoroCut MB

Insert size Entering angle Lead angleNose radius, mm (inch)

Hand of insert Insert grade


07 93° -3° 0.2 (0.008) R GC1025 B5

07 93° -3° 0.2 (0.008) L GC1025 B5

For additional information see Rotating tools and Turning tools catalogues or www.sandvik.coromant.com

ISO application area

16

ENG ENG

Boring bars, T-Max® P lever design

With internal coolant

A new design with internal coolant improves the exist-ing range of boring bars with lever design for T-Max P negative basic-shape inserts.

Benefits• Improved chip control

• Longer insert tool life

GENERAL TURNING

Application• Internal turning

• Overhang up to 4 × diameter, dmm

Assortment

Dimension dmm, mm Entering angle Lead angle Gauge inserts (ISO)Supplement 11.2, page

25, 32, 40 95° -5° CNMG120408 A14

25, 32, 40 75° 15° SNMG120408 A15


Improve chip control and insert tool life

ENG ENG

18

P M K

ENG ENG

CoroCut® 2-edge

Double-sided inserts

Benefits• Light cutting for excellent stability

• High metal removal rates

• Good chip control

• Double-sided inserts reduce cost per edge

Cost efficient double-sided inserts are now available with light-cutting geometry. They en-able the high feed and good chip control needed for grooving with high metal removal rates.

PARTING AND GROOVING

Application• Max groove depth: to 28 mm (1.102 inch)

• Groove widths: 9 and 10 mm (0.354 and 0.394 inch)

• Medium- to high-feed: 0.15–0.40 mm/rev (0.006–0.016 inch/rev)

AssortmentInsert width lamm (inch)

Corocut insert seat size Insert geometry Grades


09, 10 (0.354, 0.394) M -GM GC1125, GC4225 B1



For grooves up to 28 mm (1.1 inch) deep

ENG ENG

20

ENG ENG

CoroCut® SL boring bars and blades

For internal face grooving

Internal face grooving with added stability is now possible thanks to CoroCut SL (serration lock) face grooving blades and boring bars.

The CoroCut SL coupling between bar and head gives essential stability, ideal for machining tougher materials. While the flexibility of the CoroCut SL system offers more options from a small tooling inventory.

Benefits• Security for internal face grooving

• Stronger coupling for higher feeds and tougher materials

• Longer reach in deep bores

• Ideal for limited accessibility


From 41 mm (1.614 inch) diameter

21

ENG ENG


Application• Internal face grooving

• Medium feed

• Min. hole diameter: 41 mm (1.614 inch)

• Max. groove width: 6 mm (0.236 inch)

Technical features• CoroCut SL40/SL32 coupling between boring bar and blade, for added

stability

• Stable insert mounting with CoroCut rail interface

• Boring bars provide extended reach in deep cavities/holes

• Coolant through boring bars direct to cutting edge

Quick change solutions

With hundreds of available SL cutting heads, bars and adaptors, the number of possible tooling combinations is immense.

Substantially reduce tooling inventory and achieve performance compa-rable to a solid tool.

Build your own tool at www.tool-builder.com

Assortment Boring bars

Boring bar diameter mm (inch) SL coupling size Style


40 (1.575) 32, 40 N I6

50 (1.968) 32, 40 N I6

Cutting blades

SL coupling size Style Seat size Curve

First cut diameter mm (inch)


40 R/L H, J, K A, B 40-300 (1.574-11.511) I2


22

ENG ENG

CoroThread® 266

For smaller holes

The latest additions to the CoroThread range provide more options for threading in small holes.

Tool holders without insert shim enable access in smaller diameters with the same highly stable ma-chining performance.

Benefits• High stability and reliability

• Large selection of new diameters and lengths

• Compatible with the wide range of threading inserts in high performance grades

• More tooling options for internal threading

Application• Internal threading

• Min. hole diameter 20 mm (0.787 inch)

Assortment

ToolInsert size mm (iC inch) Style

Min. hole dm mm (inch) Coromant Capto size


Coromant Capto cutting units 16, 22 (3/8) (1/2) R/L hand C3, C4, C5 C2

Boring bars 16, 22 (3/8) (1/2) R/L hand 20, 25 (0.787, 0.984) - C3

SL cutting head 16 (3/8) SL (serration lock) 20, 25 (0.787, 0.984) - I4


THREADING

Boring bars and cutting

units without shim

20 (0.787)

ENG ENG

24

ENG ENG

CoroMill® 176

Cost efficient gear milling

An innovative indexable-insert cutter for productive gear wheel machining.

CoroMill 176 is a more cost-efficient alternative to regrindable HSS (high speed steel) tools and is designed for gears in the module range 4 to 6. Its ability to reach higher cutting speeds combined with user-friendly insert changing will reduce cycle times, making it the high productivity gear mill-ing choice.

Benefit• High cutting speeds

• Longer tool life, reduced downtime

• Easy and repeatable tool indexing and handling

• No additional regrinding or recoating costs

• Reduced total cost per gear wheel compared to HSS tools

MILLING

A productive alternative to HSS tools

25

P

ENG ENG

MILLING

Application• Gears for industrial transmissions, heavy vehicles, wind power

• Roughing, semi-finishing, finishing

• Gear profiles according to DIN 3972-2

• Module range: 4–6

• Hobbing machines, multi-task machines, 5-axis machines

Technical features

• Quality class B in accordance with DIN 3968

• High number of effective teeth reduces machining time per gear wheel

• iLock insert interface for added precision and high tolerances

• User-friendly insert indexing procedure (see instructions on next page)

• High performance insert grade GC1030 for steel

• Medium cutting geometry -PM for all standard inserts

• Engineered inserts for specific gear profiles also available on request

• Cutter bodies available as engineered tools

Assortment (inserts)

Module range Grade GeometrySupplement 11.2, page

4 GC1030 -PM D18

5 GC1030 -PM D18

6 GC1030 -PM D18



DIN3972-2 Gear profile with protuberance

26

30

25

20

15

10

5

0

Cor

oMill

® 1

76

Performance

ConditionsOperation External gear cutting

Component Planetary gear wheel

Workpiece material Steel, 17CrNiMo6, ISO P

Cutting data CoroMill 176 Competitor HSS toolvc m/min (ft/min) 130 (426.5) 50 (164)

n rpm 230 96

vf mm/min (in/min) 6.94 (22.769) 2.85 (9.350)

fn mm/r (in/r) 3–3.5 (9.842–11.483) 3.1–3.25 (0.122–0.128)

Gear wheels completed 24 6

Min/gear wheel 90 200

Compared to a HSS tool, CoroMill 176 ran at higher cutting data to complete more gear wheels in the al-located machining time. H

SS t

ool

Tool

life

, com

pone

nts

MILLING

We offer an assortment of DIN standard inserts, with inserts for special gear profiles available on request.

27

Insert mounting instructions for CoroMill® 176 full profile hobFollow this quick insert -changing procedure to ensure that the CoroMill 176 retains its original high performance level.

MILLING

1 Loosen the inserts with just 3 to 4 turns of the torque wrench.

2 Unscrew and remove all wedges and inserts, clean the cut-ter body thoroughly, make sure there is no remaining dirt or particles which could affect the positioning of the insert. Inspect the insert seat, wedge and screw to ensure there is no deformation or wear.

3 Apply Molycote to the screw. Re-mount the wedge and the insert: lightly hold in position while tightening with a torque wrench (3 Nm).

4 Ensure the insert is correctly mounted by checking its align-ment with the cutter body, making sure that there is no gap between the insert and the insert wedge.

5 Visually inspect other areas that are important for a well-functioning tool, such as the coupling, insert seat, keyways.

28

ENG ENG

CoroMill® 316

Exchangeable-head milling

The CoroMill 316 exchangeable-head (EH) milling system reaches wider application with the addition of new cutting heads.

Building on the versatile concept of secure coupling between tool shank and end milling head, the new tools offer optimized perfor-mance and are a complement to the existing range.

Benefits• Strong edge design for added security

• Two cutting edges for improved chip evacuation

• Higher depth-of-cut capability

MILLING

New heads, wider application

29

P M K N S

ENG ENG

MILLING

ApplicationBall nose end mill

• Profile milling

• Aluminium machining (uncoated grade H10F)

Corner radius end mill

• Slot milling, shoulder milling

• Plunge milling

• Face milling

• Ramping and pocketing

Chamfer end mill

• Chamfer milling

• Spot drillingSee also page 48

Technical featuresEH coupling

• Strong and reliable conical design

• Maximum strength and security

Tool shank

• Steel and carbide options

• Wide range of machine interface options available

Ball nose end mill

• Max cutting depth: 0.8 × Dc

• Strong cutting edge for profile roughing

Corner radius end mill

• Max cutting depth: 0.8 × Dc

• Security for slot milling

• Strong cutting edge

Chamfer end mill

• Application possibilities for spot drilling (guide holes)

• For difficult materials e.g. sticky stainless steels

Assortment

Head type EH coupling size GradeSupplement 11.2, page

Corner radius end mill E10, E12, E16 GC1030 D10

Ball nose end mill E10, E12, E16 GC1030, H10F D12

Chamfer end mill E10, E12, E16 GC1030 D13



30

ENG ENG

High Feed CounterBore

Process security for spun-cast tubes

High process security is essential when counter boring spun-cast tubes. The stable cutting action of the new high feed counter bore meets this need to give uniform wall thickness and high surface tolerance.

This complete tooling system takes advantage of the stability of pull bor-ing, with wear resistance optimized for highly abrasive materials.

Benefits• High process security, stable cutting forces

• Reduced machine downtime

• Highly accurate tube tolerances

• Long-lasting insert grades

• Wide programme range delivered on request

DRILLING

Optimized for abrasive materials

31

P M K S

ENG ENG

DRILLING

Application• Petro-chemical industry, e.g. ethanol tubes, up to 5 m (16.4 ft) long

• Drill collars for the oil- and gas-industry

• Material: CrNi-based and Duplex stainless steels

• Diameter range: 55–200 mm (2.165–7.874 inch)

• Max cutting depth: 7 mm (0.276 inch)

• In machine tools capable of reverse feed direction (pull boring)

• Required coolant capacity: 200–800 litres/min (44–176 gallons/min)

• Recommended coolant: neat oil

Technical features• Complete tooling system: drive shaft, bearings, forerunner, counter boring

head

• Wear resistant inserts optimized for abrasive materials and available as standard

• Achievable hole tolerance: ±0.05 mm (±0.002 inch) at feed rate 0.3 mm (0.012 inch) per insert

• Surface finish: Ra better than 3.2 μm (126 μin)

• High Feed CounterBore leaves minimal working allowance, to reduce cost of separate honing operation

• Tooling can be ordered to fit size of pre-bore and required finished bore

Assortment (inserts)

Insert GradeSupplement 11.2: page

HFC-070900-T GC1025, GC2015 E1



Counter boring head

Forerunner

Shaft

Contact your local Sandvik Coromant representative

for ordering information

32

P K N

ENG ENG

CoroDrill® 428.5 and CoroDrill® 428.7

Highly productive gun drills

Two new gun drills set a higher productivity standard over conventional tools for this area. They are the new first-choice for small diameter, long holes when close tolerances are essential.

Benefits• Substantial performance improvement over conventional gun drills

• CoroDrill 428.5: reduced vibration for process security

• CoroDrill 428.7: chip forming geometry for higher metal removal

Application• Min. hole diameter: 1 mm (0.039 inch)

• Max. hole length: 300 mm (11.811 inch)

CoroDrill 428.5

• Solid carbide gun drill


CoroDrill 428.7

• High feed drill with new chip former


• Ideal for large batch sizes

Assortment

Gun drills Diameter mm (inch)Supplement 11.2, page

CoroDrill 428.5 1–12 (0.039–0.472) E4

CoroDrill 428.7 3–12 (0.118–0.472) E4


DRILLING


Optimized chip forming enables higher feeds

ENG ENG

34

Coromant Capto® clamping units

Customize your turret

Quick Change Coromant Capto clamping units provide unrivalled perfor-mance, ensuring that machine utilization is optimized through reduced setup and production time.

Benefits• Quick Change dramatically reduces tool change and setup times

• Twin-station clamping units increase number of turret positions

• Driven tool holders with Coromant Capto allow for use of indexable rotating tools

• High rigidity for accurate positioning

• Flexible and operator friendly

TOOLING SYSTEMS

Quick Change to increase machine utilization

35TOOLING SYSTEMS

ApplicationClamping units for static and driven tool holders including twin-station clamping units are available for the following turret interfaces:

• CDI, Coromant Capto Disc Interface

• CBI, Coromant Bolt Interface

• VDI (DIN 69880)

• Shank interfaceFor more information, download or order the Quick change for turning centres bro-chure, C-2940:138 at www.sandvik.coromant.com

Technical features• Quick Change and modularity with Coromant Capto

• Designed for shortest possible gauge line

• Prepared for high pressure coolant

• Turret accessibility and simplified tool change in driven tool holder with a single wrench and ½ turn

• Twin-station clamping units for Y-axis positions or half-turret indexing for increased number of turret positions

AssortmentTurret inter-face Machine tools Coromant Capto clamping units


CDI80 Emco Hyperturn 690; Gildemeister GMX 250-400; J.G. Weisser Univertor; MAG Boehringer VDF 450; MAG Hessapp DVT 550, Monforts RNC 700; Scherer VDZ 320, 420; WDZ 250 Duo, WDZ 350

Manually operated clamping units G4

Driven tool holders G7

Adaptors for parting blades, boring bars, shank holders G8

MZ68A Mazak – QTN 200, 250 MCT (optional CBI turret) Machine adapted clamping units G14

MS40A Mori Seiki – NZ1500, 2000; DuraTum 2050, 2550; NT1000, 3100, 3150, 3200; NTX1000, 2000

Machine adapted clamping units G16

MS60A Mori Seiki – NL1500-3000; NLX2000, 2500; NT4200, 4250, 4300, 5400 Machine adapted clamping units G17


VDI (DIN69880)

Shank interface

CDI

CBI

PerformanceSavings with Coromant Capto

Factor Savings

Fixed savings Batch changeover Setup time (including offset) 60 min/batch

Tool change Changing worn rotating tool 10 min/tool change

Variable savings High pressure coolant Increased cutting speed +20%

Increased tool life +50%

Chip control No operator/cycle intervention

Nozzle setting

Face and end milling Larger diameter and depth of cut Increased metal removal rate

Ease of handling Tool changing Operator safety

Chip control

36

Coromant Capto® C10

A true C10 collection

Coromant Capto C10 is the most stable coupling there is. Take advantage of its stability in more applications with this new range of Coromant Capto C10 cutting units, tool holders and adaptors.

Benefits• Stable coupling that can take high loads; large depths of cuts and long tool overhang

• Short set-up time in machine tool

• Automatic tool change

• A modular tooling system

TOOLING SYSTEMS

The highest stability for heavy cuts

37TOOLING SYSTEMS

Application• Heavy machining operations within turning, parting & grooving, milling, drill-

ing and boring

• Long overhangs in combination with high cutting data

• Titanium roughing of aerospace frame components demanding high power and rigidity

Machine tool types

• Vertical turning lathes

• Machining centres with turning capability

• Multi-task machines

• Machining centres

• HD (Heavy Duty) lathes

Technical features• 100 mm (3.94 inch) diameter two-face flange contact

• Self-centering tapered polygon with centre height guaranteed to 2 μm (79 μin)

• Quick Change and automated tool change

• Segmented gripper grooves for ATC

• All C10 cutting units have brass nozzles for coolant pressure up to 80 bar.

• C10 cutting tools available with CoroTurn® HP (high-pressure) coolant di-rected to the cutting edge

• Easy handling with fixed stop and guaranteed fastening torque in manual set-ups. Limited weight of cutting units, typically 5 kg (11 lbs).

• New insert clamping system for improved metal cutting efficiency: Coromant Capto C10 cutting units SCMT 38, CCMT 38 and LNMX 50

38

1,5

1,0

0,5

00 2000 4000

12

10

5,0

00 2500 5000

Independent comparative dataThe well-reputed RWTH Aachen University in Germany carried out a study of Coromant Capto and comparable holding systems. And the results were strik-ing: none of the competing tool-holding systems could achieve even close to the same results as the Coromant Capto coupling.

Assortment (extension)

Coromant Capto C10Supplement 11.2, page

Turning CoroTurn® HP cutting units – CNM 19 (CNM 6), DNM 15 (4), SNM 19 (6) A4

Cutting units for heavy machining, T-Max® P lever design – CNM 25 (8), RCM 25, 32, SNM 25 (8), LNMX 50

A8

Cutting units for heavy machining, CoroTurn 107 – CCMT 38, SCMT 38 A11

Multifunctional tools: CoroPlex™ TT, CoroTurn HP 45° H1

Shank tool adaptors, metric 32×32 H4

Parting blade adaptors for CoroCut® and T-Max Q-Cut® H6

CoroTurn SL40, SL70 adaptors I7

Rotating Reduction adaptor C10 to C3, C4, C5 G26

ER-collet chuck adaptor G26

Face mill adaptor G27

Side and face mill adaptor G30

Shrink fit adaptor G31

Combination adaptor for Weldon and drill (ISO 9766) G33

Tapping adaptor G34

Basic holder HSK A/C taper 160 to C10 G22


TOOLING SYSTEMS

Bending Stability Torque Stability

Source: © WZL/Fraunhofer IPT

C10- 80kNC10- 50kNHSK-A 100- 50kN7/24 taper, size 50-25kN

C10- 50kNHSK-A 100- 50kN7/24 taper, size 50-25kN

Torsional moment (Nm)Torsional moment (Nm)

Defl

ectio

n (m

m/m

)

Defl

ectio

n (m

m/m

)

39TOOLING SYSTEMS

Coromant Capto® C10 overview

Rotating applications

Turning applications

40

MAS-BT 30 Tool holders

An unbeatable range

Do you have a MAS-BT 30 equipped ma-chine tool, or are thinking of investing in one? Take a look at this comprehensive assortment of MAS-BT 30 tool holders. You will find what you need when it comes to drilling, milling and boring.

Benefits• Find what you need within a large assortment that covers drilling, boring, milling tool holders

• Integrated EH benefits: Short gauge length, high stability for increased productivity and improved surface finish

• 400% increased productivity compared to ER collet chucks

TOOLING SYSTEMS

Includes integrated EH for CoroMill® 316

41

250

15

200

12

150

9

100

6

50

3

0

0

TOOLING SYSTEMS

ApplicationSmaller machining centres with MAS-BT 30 interface.

PerformanceIn MAS-BT 30 machine tools, the gauge line is espe-cially critical as the clamped length is small com-pared to the total programming length.

The below test of maximum depth of cut with different setups shows the influence of tool setup on gauge line and productivity.

Assortment

Tool holders for steep taper/MAS-BT 403, taper 30Supplement 11.2, page

Face mill holder G41

Side and face mill holder G45

ER collet chuck G47

Drill holder, ISO 9766 shank G50

Solid holder for exchangeable head E10, 12, 16, 20, 25 (including new long design) G66


ConditonsOperation Full slot end milling

CoroMill® 316 head 316-20SM450-20010P 1030

Workpiece material Steel SS2541-03, ISO P

Cutting data vc m/min (ft/min) 183 (600)

fz mm/z (in/z) 0.08 (0.003)

ae mm (in) 20 (0.787)

Integrated EH short

Integrated EH long

ER collet chuck with EH shank

ER collet chuck with solid car-bide endmill

Hydraulic chuck with EH shank

Hydraulic chuck with solid carbide endmill

Critical gauge length

Gauge length, mm (inch) 71 (2.80) 100 (3.94) 115 (4.53) 115 (4.53) 115 (4.53) 115 (4.53)

Max ap mm (inch) 11 (0.433) 9 (0.354) 2 (0.079) 1 (0.039) 2 (0.079) 2 (0.079)

Q cm3/min (in3/min) +++ ++ + + + +

Run out assembly ++ ++ + + ++ +++

Reach + +++ ++ ++ ++ ++

Q cm3 / min

Q in3 / min

Integrated EH long

ER collet chuck with EH shank

Hydraulic chuck with EH shank

ER collet chuck with solid carbide end mill

Hydraulic chuck with solid carbide end mill

Integrated EH short

Metal removal rate, Q

42

Silent Tools® dampened adaptors for milling

Boost your productivity

More components and machine tools require long tool assemblies to reach down in large components. Vibration risk is high and the remedy is either slow machining or dampened tools.

With Silent Tools, chatter and vibration are eliminated. The machining rate can increase and process security improve.

Benefits• Productivity gains of 50–100% for tool assembly lengths ≥ 4 × D

• Surface finish improved

• Process security improved

• Modular assemblies for required reach lengths

• Broad functionality range to cover all materials and applications

TOOLING SYSTEMS

Dampening is always beneficial over 4×D

43 TOOLING SYSTEMS

Application• Tool assembly lengths: 4–6 × Dm

• Face milling, shoulder milling, pocketing, slot milling, circular ramping

• Steels, stainless steels, cast irons

Note the new programme of oversized CoroMill® 390, CoroMill® 490 cutters that ensure clearance of long tool as-semblies, page 60.

Technical features• Silent Tools® patented dampening mechanism

• Dynamically optimized, functionality over large rpm range up to 10 000 min-1

• Internal coolant through arbor

• Improved maximum temperature limitation, up to 100° C

• Modular system together with Coromant Capto

• Possible to combine with most common machine tool interfaces

44

5m 5m 5m 5m 5m 5m 5m

5m 5m 5m 5m 5m 5m 5m

5m 5m 5m 5m 5m 5m 5m

5m 5m 5m 5m 5m 5m 5m

5m 5m 5m 5m 5m 5m 5m

5m 5m 5m 5m 5m 5m 5m

5m 5m 5m 5m 5m 5m 5m

5m 5m 5m 5m 5m 5m 5m

TOOLING SYSTEMS

RecommendationsA unique advantage of Silent Tools® dampened adaptors is modularity. The illustrations below show how to take advantage of this and build optimized reach lengths.

Overview Silent Tools dampened adaptors Modular reach lengths of Silent Tools dampened adaptors

EngineeredTo be releasedUndampened

EngineeredTo be releasedCoroPak 11.2

CoroPak 11.2

Undampened

EngineeredTo be releasedCoroPak 11.2Undampened

Integrated dampened HSK adaptor

45

Assortment

Silent tools milling adaptorsMachine tool interface

Arbor pilot, Metric/Inch


Dampened adaptor for face mills and square shoulder mills C4, C5, C6, C8 Metric G28

Dampened adaptor for face mills and square shoulder mills C5, C6, C8 Inch G29

Dampened milling adaptor HSK A/C 63, 100 Metric, inch G57


Reference Silent toolsAdaptor Undampened C6-391.05CD-22 200

Assembly cost, EUR 500 4500

Cutting datavc m/min (ft/min) 200 (656) 200 (656)

fz mm/z (in/z) 0.15 (0.006) 0.15 (0.006)

ae mm (inch) 63 (2.480) 63 (2.480)

ap mm (inch) 2.0 (0.079) 4.5 (0.177)

Q cm3/min (in3/min) 76 (4.64) 172 (10.50)

Productivity increase (%) 125%

Return on investment, weeks 4

Return on investment, pieces 331

ConditionsOperation General face milling

Workpiece material SS2541, steel, ISO P

Machine cost EUR/hour 100

Working hours/week 80

Dampened adaptor usage 20%

Machined volume/pc cm3 (in3) 5000 (305)

Dm mm (inch) 63 (2.480)

zn 4

Assembly length mm (inch) 270 (885.83)

PerformanceSilent Tools dampened adaptors improved productivity by 125% for the complete compo-nent. Return on investment was reached after only 4 weeks and 331 components.

TOOLING SYSTEMS

46

Integrated ER collets for EH and CoroMill® 327

For driven tool holders

These integrated tool holders make it possible to use CoroMill 316 and CoroMill 327 in driven tool holders in turning centers or sliding head machines.

Benefits• Short gauge length improves stability and allows for longer tool reach

• Metal cutting productivity can be increased and surface finish improved

• Easy mounting reduces tool change time compared to solid carbide tools

• Broad functionality with CoroMill 316 and CoroMill 327 tools

TOOLING SYSTEMS

Short and stable

47

CoroMill® 327CoroMill® 316

TOOLING SYSTEMS

ApplicationMachine tools

• Turning centres, driven tool holders

• Sliding head machines, driven tool holders

CoroMill® 316

• Versatile end mill with exchangeable head (EH) coupling. See also page 28.

CoroMill® 327

• Internal thread-, groove-, chamfer- circlip- milling cutter for holes over 10 mm (0.394 inch) diameter.

Technical features• CoroMill 316 and CoroMill 327 tools are integrated with ER collet to im-

prove stability and allow for short overhang

• Mounts directly into spindle interface in sliding head machines

• Nut is mounted on collet with left-hand thread

• ER collet is included

Assortment

ER integrated collets ER sizeSupplement 11.2, page

CoroMill 327 ER integrated collets for driven tools 11, 16, 20, 25, 32 D7

ER integrated collets for exchangeable heads, EH10, 12, 16, 20, 25 16, 20, 25, 32 G68


48 TOOLING SYSTEMS

Holders and adaptors for exchangeable heads

Short, long and conical

Integrated EH (exchangeable head) holders and adaptors are now avail-able in a smart, longer design for 5-axis milling; a new concept of conical EH adaptors for the longest reach with excellent clearance plus a range of integrated ER collets with EH coupling.

Benefits• Clearance, long reach and shortest possible gauge line with new conical design

• Productivity increase thanks to high stability

• Economical with EH exchangeable-head system

• Reduced tool setup time

Check out the innovative

conical holder with EH!

49

ApplicationDesign Short – without gripper

groovesShort – with gripper grooves

Long Conical 5°and 8°

Application Turning centres 3-axis milling 4/5-axis milling and multi-task machines

5-axis modular applications

Advantage Highest productivityShortest swing diameter

Highest productivity High productivity and reach

Accessibility and reach

See also new integrated ER collets with EH on page 48 and new CoroMill® 316 exchangeable heads on page 46.

Technical features• Integral design can shorten gauge line greatly and reduce the number of

interfaces between spindle and cutting edges. Rigidity, stability, precision and productivity are substantially improved.

• Long and slender conical design for clearance and reach with high stability and good productivity.

• Short design allows for shortest gauge line, highest stability and smallest run-out.

• EH coupling has a patented thread profile, designed to provide precision and the highest possible bending strength. It has a full face contact for best stability and is manufactured with tight tolerances to get the best perfor-mance.

Point milling application testThorough testing of the conical EH holders proves that they have performance comparable to Shrink fit with CoroMill Plura conical, when it comes to maximum depth of cut, metal removal rate and total as-sembly run-out (T.I.R.).

Other advantages of conical EH holders include price per insert, rapid insert change and no need for shrink fit equipment.

Conical EH holder with CoroMill 316® ball nose insert

Shrink fit adaptor with CoroMill® Plura conical end mill

Performance

Cost

AssortmentNew holders and adaptors for exchangeable head (EH) Description Machine design / Coupling size


Coromant Capto adaptor for EH Long, short, conical 5° and 8° C3, C4, C5, C6, C8 G63

Solid holder for EH Long MAS-BT 30, 40; CAT-V 40; ISO 40 G66

HSK holder for EH Long HSK 63, 100 G67

ER integrated collets for EH Short ER 16, 20, 25, 32 G68


Performance

TOOLING SYSTEMS

Point milling of turbine blisk

50 TOOLING SYSTEMS

Coromant Capto® Shrink fit adaptors

Thermal tool clamping

Coromant Capto Shrink fit adaptors take advantage of induction shrink fit tech-nology to give high clamping force for cylindrical shank tools.

The latest additions to the range extend the application area of the existing short shrink fit adaptor, while a new-design conical adaptor improves tool accessibil-ity and reach thanks to added clearance.

Benefits• Repeatable, high precision clamping for cylindrical shank tools

• Improved tool accessibility and reach

• Faster and smoother cutting action

• Ideal for 5-axis- and 3/4-axis machining close to walls

• Shrink fit now for all Coromant Capto coupling sizes (inch and metric)

For all Coromant Capto sizes and

inch shanks

51

Application• Solid carbide shanks

• Heating equipment required

Technical features• Consistent force for every clamping

• Compatible with all basic holders and extension adaptors

New conical design

• Minimal outer diameter for improved accessibility and clearance

• Long reach for deep cavities

• Use with basic holders and extensions to optimize tool assemblies


Coupling size Design Bore size, dmt mm (inch)Metric/inch pilot


C3 Conical 6, 8, 10, 12 (0.250, 0.375, 0.500) Metric, inch G31, G32

C4 Conical 10. 12, 16, 20 (0.500, 0.625, 0.750) Metric, inch G31, G32

C5 Conical 20, 25 (0.625, 1.00) Metric, inch G31, G32

C6 Short (0.375, 0.500, 0.625, 0.750) Inch G32

C8 Short 10, 12, 16, 20, 25 (0.375, 0.500, 0.625, 0.750) Metric, inch G31, G32

C10 Short 12, 16, 20, 25 (0.375, 0.500, 0.625, 0.750) Metric, inch G31, G32


Conical adaptor

• 3/4-axis machining close to a wall

• 5-axis machining

• Deep cavities

Short adaptor

• First choice for universal use

• Broad range of applications

• Machine tools with Coromant Capto spindle interface

TOOLING SYSTEMS

Shrink fit short Shrink fit conical Shrink fit short modular Shrink fit conical modular

52 TOOLING SYSTEMS

Coromant Capto® basic holders

For more machine tools

The new range of Coromant Capto basic holders is compatible with more machine tool interfaces. It includes the large HSK 160, HSK HD (Heavy Duty) conical basic holders for long-edge milling, and two alternative lengths of BIG-PLUS 50 holders to make tool assemblies with the required length much easier.

Benefits• Improved stability in demanding applications (HSK A/C 100, 125 HD)

• More machine tool interfaces available (HSK A/C 40, 80, 125 and 160)

• Easier to optimize assemblies to required length (BIG-PLUS 50)

• Access Coromant Capto's standardized modular tooling solutions, regardless of machine spindle interface

Discover HSK HD

53


Machine tool interface DescriptionCoromant Capto inter-faces


HSK A/C 80, 125, 160 More machine tool interfaces C4, C5, C6, C8, C10 G21, G22

HSK A/C 100, 125 HD Conical design for demanding operations C5, C6, C8 G21, G22

HSK A/C/T 40, 63, 100 More machine tool interfaces C4, C5, C6, C8 G23

BIG-PLUS 50 (ISO/MAS-BT/CAT-V) Additional lengths (l1) C3, C4, C5, C6, C8 G18


Performance

Application• HSK A/C 40, 80, 125, 160

• HSK A/C 100, 125 – Heavy Duty (HD)

• BIG-PLUS 50 (ISO/MAS-BT/CAT-V)

Problem It was impossible to machine the part with standard HSK100/C5 (C5-390.410-100 100A)

Solution HSK HD basic holder (C5-390.410-100100HD)

Cutting data Conditionsn min-1 1500 Workpiece material St 52.3/DIN17100, ISO P

vf mm/min (in/min) 1000 (39.37) Tool R215-050C5-100L (Long-edge cutter)

ap mm (inch) 100 (3.94)

ae mm (inch) 0.20 (0.00787)

The stability of the new assembly with HSK HD made it possible to machine the part without need for other modifications.

TOOLING SYSTEMS

54

Solid holding tools

More options available


Machine design Taper Solid holding toolsMetric/inch pilot/bore


MAS-BT 30 Face mill holder Metric G41

MAS-BT 30 ER collet chuck - G47

MAS-BT 30, 40 Side and face mill holder Metric G45

MAS-BT 30 Drill holder, ISO 9766 shank Metric G50

BIG-PLUS MAS-BT 40 Face mill holder Metric G43

BIG-PLUS MAS-BT 40 ER collet chuck - G48

BIG-PLUS MAS-BT 40 Combination adaptor for Weldon and drill (ISO9766) Metric G49

ISO 7388.1 40 Side and face mill holder Metric G45

BIG-PLUS ISO7388.1 40 Face mill holder Metric G43

BIG-PLUS ISO7388.1 40 ER collet chuck - G48

BIG-PLUS ISO7388.1 40 Combination adaptor for Weldon and drill (ISO9766) Metric G49

CAT-V 40, 50 Face mill holder Metric G42

CAT-V 40 Side and face mill holder Inch G45

CAT-V 40, 50 ER collet chuck - G47

BIG-PLUS CAT-V 40 Face mill holder Inch G44

BIG-PLUS CAT-V 40 ER collet chuck - G48

BIG-PLUS CAT-V 40 Combination adaptor for Weldon and drill (ISO9766) Inch G49

Bridgeport R8 Face mill holder Metric, inch G46

HSK 40, 50 Face mill holder, ER collet chuck Metric G56, G58


Solid holders are an option when there is no need for modularity or long tool reach. We offer a more extensive programme of solid tools to suit a range of machine tool spindles.

Now also BIG-PLUS holders

TOOLING SYSTEMS

56

Coromant Capto® adaptors

For multi-task machines

New Coromant Capto adaptors provide greater accessibility when parting-off using the sub spindle.

Benefits• Optimized coolant function for shank tool adaptors

• New design of blade adaptors for improved accessibility

• Wider range of Coromant Capto sizes (C3, C4) for new, smaller multi-task machines See Supplement 11.2, page H2

TOOLING SYSTEMS

Assortment (extension)Shank adaptors

Shank size mm Coupling size Mounting style


12, 16, 25, 32 C3, C4, C8, C10 Radial H3

12, 16, 32 C3, C4, C8, C10 Axial H3

(1.000) C6 Radial H3

Parting blade adaptors

Blade sizemm Coupling size Mounting


21 C4, C5 Axial H6

25 C6, C8 Axial H6

45 C10 Radial, Axial H6


Shank tools and parting-off blades

58

T-Max® P geometries for ISO S

More inserts for HRSA turningThe recently-introduced ISO S geometries cover rough to finish turning of heat resistant super alloys (HRSA). More insert sizes and nose radii options make the insert programme even stronger.

• Insert styles: CNMG, DNMG, SNMG, TNMG

• Grades: GC1105, GC1115, GC1125, GC2025, H13A, S05F

• Geometries: -SF, -SM, -SMR

CoroTurn® HP

High pressure coolant, holder extensionCoroTurn HP directs coolant to the cutting zone to effectively break the chips and cool the insert. Gained chip control and improved productivity are benefits in most workpiece materials: steels, stainless steels, heat resistant super alloys and titanium alloys.

• Coromant Capto® C4 and C5 for turning centers – DNMG 11 (DNMG 3), SNMG 12 (SNMG 4), VBMT

• Coromant Capto® C6 and C8 for vertical turning lathes – DNMG and VBMT (can also be used for internal machining using extension adaptors)

• Coromant Capto® C4, C5 and C10 for multi task machines – CNMG 12, 19 (CNMG 4, 6)

CoroTurn® XS

Internal machining in small holes with conventional turning lathesNew adaptors for CoroTurn XS make it possible to perform internal machin-ing in conventional turning lathes using external tool positions.

• In small holes down to 4.2 mm (0.165 inches)

• CoroTurn XS adaptors for external use, neutral variants

• Fits conventional lathes, external tool positions

• Metric shank sizes 1212, 1616, 2020 and 2525

• Inch shank sizes 1/2, 5/8, 3/4 and 1

• CoroTurn XS insert sizes 04, 05, 06, 07

GENERAL TURNINGA2

GENERAL TURNINGA4

MULTI-TASKH2

GENERAL TURNING A22

Other assortment extensionsAll page references apply to the Supplement to Turning tools and Rotating tools catalogues, 11.2.

59

CoroTurn® 107 boring bars

Solid-carbide cylindrical boring bars16 new inch boring bars, 3/4 and 1 inch (19.05 and 25.4 mm) for C-, D- and T-style inserts.

• Cemented carbide bar for highest rigidity

• Recommended for narrow tolerances and hard part turning

• Max. overhang: 6 × bar diameter

• Internal coolant supply for better chip evacuation

• EasyFix groove for correct centre height setting

• Laser marking for easy reference

GENERAL TURNINGA16

CB7015 and CB7025

Wider application for hard part turningThe benefits of hard part turning with cubic boron nitride (CBN) reach more ap-plications with the addition of new chamfer styles for existing CBN grades.

• Multi-tip and multi-corner CBN inserts

• Negative land and ER-treated cutting edge

• Low cutting forces

• Positive inserts with first-choice chamfer for improved tool life

• Chamfer widths: 0.10–0.20 mm (0.004–0.008 inch)

• Chamfer angles: 18º , 30º , 35º

GENERAL TURNINGA3

60

CoroMill® 390 and CoroMill® 490

Optimized for extended tool assembliesNew milling cutters with modified cutting diameter enable problem free machin-ing in extended tool assemblies.

• Cutting diameter larger than the Coromant Capto® interface

• Added clearance for machining close to walls or fixtures

• Optimized for use with dampened adaptors

• Arbor mounting

• Coromant Capto sizes: C4, C5, C6, C8

• Cutter diameters: 44, 54, 66, 84 mm (1.732, 2.136, 2.598, 3.307 inch)

MILLINGD2

CoroCut® XS

Grade GC1105 for process securityCoroCut XS, the tangentially-mounted system for high precision small part ma-chining now benefits from new inserts in high-performance grade GC1105.

GC1105

• Thin PVD-TiAIN coating

• Sharp cutting edges

• For stable cutting conditions

• Excellent performance in HRSA and stainless steel

CoroCut® XS

• External machining of small components

• High quality ground inserts and holder

• Inserts available for threading, parting, grooving, front and back turning

PARTING AND GROOVINGB2

61

New cutting toolsfrom Sandvik Coromant

10.1

Supplement to Main Catalogue 2009

TURNING - MILLING - DRILLING - BORING - TOOL HOLDING

CoroPak 09.2GENERAL TURNINGGeometry -HM, grade GC4205CoroTurn® 107 wiper insert, 0.2

mm (0.008 inch) radiusCC6190 - new ceramic grade

PARTING AND GROOVINGGC1145 - new gradeCoroCut® - M-size and R-sizeCoroCut® - angled inserts

THREADINGCoroThread® 266 - new insert

MILLINGCoroMill® 300 - larger insertCoroMill® 329 - new grooving

cutterCoroMill® 331 - new insert

DRILLINGCoroDrill® 880 - new inserts

and gradesCoroDrill® 805 - deep hole

drilling

TOOLING SYSTEMSHydro-Grip® Heavy Duty (HD) -

new chuck adaptorHSK to Coromant Capto® basic

holders

CoroPak 11.1GENERAL TURNINGCB7525 new gradesQS holding system high preci-

sion coolant

PARTING AND GROOVINGCoroCut® blades and tool

blocks for deep groovingCoroCut® MB, small diameter

face groovingCoromant Capto® holders for

CoroCut® with short ar

CoroCut® shank tools, small sizes

THREADINGCoroThread® 254 new circlip

inserts

MILLINGCoroMill® Plura end mills for

finishing titaniumCoroMill® Plura small ball nose

end millsCoroMill® 326 internal thread-

ing and chamfering in small holes

DRILLINGCoroDrill® 881 for smaller holesCoroDrill® 452 drills for por-

table hand-held machines in composite materials

TOOLING SYSTEMSCoromant Capto® short for

CoroTurn® SLMetallic-sealed ER collets with

through coolant

CoroPak 10.2GENERAL TURNINGNew geometries for HRSACoroTurn® HP, new cutting unitsNew grade CB7525

PARTING AND GROOVINGCoroCut® profiling CBN insertCoroTurn® SL70, extension

THREADINGCoroThread® 266, new insert

geometry

MILLINGNew grade, GC1040CoroMill® 170, gear millingCoroMill® 325, thread whirlingCoroMill® 790, new -NL geom-

etry and HX cutterCoroMill® Plura, new geometriesCoroMill® 345, new wiper

DRILLINGT-Max adjustable solid drill

head

BORINGCoroBore® 825 XLCoroBore® 826 XLCoroBore® 820 XL

TOOLING SYSTEMSCoromant Capto® Disk InterfaceDampened face mill adaptorFace mill adaptors with arbor

coolantCoromant Capto®, flexible tool

holding

CoroPak 10.1GENERAL TURNINGQS holding system for sliding

head machines

PARTING AND GROOVINGNew grade GC1145

THREADINGCoroThread® 266, grades

GC1135 and GC1125Dampened adaptor for thread-

ing

MILLINGNew grades, S30T and S40TCoroMill® 345, wiper insertsIntegrated holders with EH

interfaceCoroMill® 490, insert size 14

DRILLING CoroDrill® 854 and CoroDrill

856

TOOLING SYSTEMSHydro-Grip® Heavy Duty (HD)

Our main releases from recent CoroPaks

62

Sandvik Coromant Your success in focus!

With a complete product and service offer Sandvik Coromant is the world leading supplier of cutting tools for the metalworking industry.

We are represented in 130 countries worldwide, with own sales personnel and specialists present in 60 countries. Three central stocking points ensure efficient distribution to customers all over the world, in most markets, within 24 hours.

Along with our hardware comes our softwareOur success has been guided by respect for people’s ability to create, improve and discover new ways to do things. This belief has opened our eyes to the real needs of our customers. And to the insight that what they are buying from us is not tools but the benefits our tools bring.

Of course we’re proud that we’re world leaders in the supply of cutting tools. But what’s crucial is your endorsement of us as your partner. Our way of meeting your demands is by combining hardware and software; we believe they have equal importance.

Personal service

You can count on us. You will always get full service and sup-port from our Sandvik Coromant representatives.

Your local support is just a click away

www.sandvik.coromant.com

Manufacturing economics

To stay competitive you have to bridge the gap be-tween what the market is willing to pay and the cost of production.

Recycling

Tungsten carbide inserts can be recycled in all major mar-kets, at market prices.

Sandvik Coromant onlineOur website is always updated with the latest informa-tion. You can download our useful publica-tions, CAD-drawings, 3D models and order your tools in our shop.

Visit us at www.sandvik.coromant.com

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P M K

N S H

Metric to imperial Imperial to metricDistance Distance1 meter = 39.370 inch (in) 1 inch = 25.4 millimeter (mm)1 meter = 3.281 feet (ft) 1 foot = 0.3 meter (m)1 millimeter = 0.039 inch (in) 1 foot = 304.8 millimeter (m)

Weight Weight1 kilogram (kg) = 2.205 pounds (lbs) 1 pound = 0.45 kilogram (kg)1 kilogram (kg) = 35.274 ounces (oz) 1 ounce = 28.35 gram (g)

Torque Torque1 Newton meter (Nm) = 0.738 pound-force feet (ft-lbs)

1 pound-force foot (ft-lbs) = 1.4 Newton meter (Nm)

1 Newton meter (Nm) = 8.851 pound-force inches (in-lbs)

1 pound-force inch (in-lbs) = 0.1 Newton meter (Nm)


Steels Stainless steels Cast irons

Non-ferrous metals Heat resistant materials Hardened materials

Insert sizeiC = inscribed circle in inch

= cutting edge length in mm

Formulas and definitions Metric Imperial

vc cutting speed m/min ft/minn spindle speed rpm (rev/min) rpm (rev/min)vf table feed mm/min in/minzn total number of cutting edges - -zc number of effective cutting edges - -fz feed per tooth mm/z in/zfn feed per revolution mm/rev in/revhex maximun thickness mm inchap cutting depth mm inchla insert width mm inchae cutting width mm inchae / Dc radial immersion % %T machining time min minQ metal removal rate cm3 /min in3 /minnap number of passes - -TPI threads per inch - -kc specific cutting force N/mm2 lbs/in2 Ra surface roughness µm µin

Reference

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F 25-32 2002-03-27 09.51 Sida 8

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