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Actuators and Controls Overview Flow Control

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Page 1: Actuators and Controls Overviewfs.gongkong.com/uploadfile/technicalData/201507/2015072313380100001.pdf · • Scotch yoke design using precision bearings eliminates dead band in the

Actuators andControls Overview

Flow Control

Page 2: Actuators and Controls Overviewfs.gongkong.com/uploadfile/technicalData/201507/2015072313380100001.pdf · • Scotch yoke design using precision bearings eliminates dead band in the

Series SThe Morin Series S actuator product utilize a Scotch yoke mechanismthat provides highest torque outputs at each end of the actuator stroke,resulting in a torque characteristic that is typical to most quarter-turnvalves. The Morin Series S actuators are constructed of stainless steeloffering high levels of corrosion protection.

Morin offers both symmetrical and canted yoke designs to allow suitingthe output torque profile to the valve for more efficient and economicoperation.

• Scotch yoke design using precision bearings eliminates dead band in the yokemechanism, providing the greatest torque output at the beginning and end of stroke.

• Teflon® piston bearings, bronze piston rod bushings and output shaft bushings of eitherbronze or Teflon® provide longer life, reduce maintenance and require no lubrication.

• Choice of canted or symmetrical yoke design puts the torque where its most needed.

• Bi-directional travel stops provide accurate valve rotation adjustment.

Supply Pressure: 40 to 160 psig

Output Torques: Double Acting - to 240,000 in. lbs.Spring Return - to 104,1255 in. lbs.

Series B or CThe Morin Series B and C actuator products utilize a Scotch yokemechanism that provides highest torque outputs at each end of theactuator stroke, resulting In a torque characteristic that is typical tomost quarter-turn valves. The Morin Series B and C actuators areconstructed of ductile iron housing and end caps, 17-4 stainlesssteel yoke, with either 316 stainless steel barrels for the Series B or steel barrels with Xylan® coating for the Series C.

Morin offers both symmetrical and canted yoke designs to allow suiting the output torqueprofile to the valve for more efficient and economic operation.

• Scotch yoke design using precision bearings eliminates dead band in the yokemechanism, providing the greatest torque output at the beginning and end of stroke.

• Teflon® piston bearings, bronze piston rod bushings and output shaft bushings of eitherbronze or Teflon® provide longer life, reduce maintenance and require no lubrication.

• Choice of canted or symmetrical yoke design puts the torque where its most needed.

• Bi-directional travel stops provide accurate valve rotation adjustment.

Supply Pressure: 40 to 160 psig

Output Torques: Double Acting - to 240,000 in. lbs.Spring Return - to 145,775 in. lbs.

Pneumatic Actuators

Series MRP, ISO 5211 Mounting• Compact rack and pinion design delivers maximum output torques in a small

compact package.

• Full bearing support on every moving part for long life.

• Unique spring design allows for easy adjustment in the field for different supplypressures.

• Hard Anodized epoxy coated body for higher level of corrosive resistance.

Supply Pressure: 40 to 160 psig

Output Torques: Double Acting - to 27,624 in. lbs.Spring Return - to 10,155 in. lbs.

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Teflon® is a registered trademark of E.I. du Pontde Nemours Company.

Xylan® is a registered trademark of WhitfordWorldwide.

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Pneumatic Actuators

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Series Alga and ALGASThe Biffi pneumatic actuator utilizes a scotch yoke design that generates high breaktorque needed for the actuation of many quarter-turn valves. The Biffi actuator can beprovided with a symmetric yoke or canted yoke design. The product line has lowhysteresis and high response for enhanced modulating services.

• Six bearings provide reliability, smooth operation and extended service life.

• Guide bar supports the transverse forces and ensures proper support of the pistonrod. Hard chrome plating on guide bar provides corrosion resistance and minimalfriction loads.

• Electroless nickel-plated cylinder bore provides maximum corrosion resistance andreliability.

Supply Pressure: 40 to 150 psig

Output Torques: Double Acting - to 2,300,000 in. lbs.Spring Return - to 698,320 in. lbs.

(Higher torque levels available)

Series MRP, Direct Mount• Compact rack and pinion design delivers maximum output torques in a small

compact package.

• Full bearing support on every moving part for long life.

• Unique spring design allows for easy adjustment in the field for different supplypressures.

• Hard Anodized epoxy coated body for higher level of corrosive resistance.

• Direct mounting to Keystone butterfly valves.

Supply Pressure: 40 to 120 psig

Output Torques: Double Acting - to 27,624 in. lbs.Spring Return - to 10,155 in. lbs.

Series 79U• Compact rack and pinion design delivers maximum output torques in a small

compact package.

• Full bearing support on every moving part for long life.

• Encapsulated springs simplify assembly and ensure safety and reliability.

• Hard Anodized epoxy coated body for higher level of corrosive resistance.

• Direct mounting to Keystone butterfly valves.

Supply Pressure: 40 to 120 psig

Output Torques: Double Acting - to 27,624 in. lbs.Spring Return - to 10,155 in. lbs.

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Pneumatic Accessories

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Control Package Solutions

Actuator Optional Accessories (partial listing)

Tyco uses advanced engineering technology to design and manufacture pneumaticcontrols and accessories. The experience and knowledge acquired in the actuatorindustry allows Tyco to meet the highest requirements for control operating systems.

Tyco's ability to supply actuator and controls allows for the total package design andmanufacture. ESD quick acting, control, and other packages are designed and builtyearly.

Partial Stroke Test Device(PSTD)Provides a method of testingESD packages without shutdown.

LockoutIntegral lockout allows safeshutdowns for maintenance andisolation of systems.

Jackscrew Override (JSO)Manual operation when power islost. Simple and effective.

Hydraulic Override (MHP)Manual operation when power islost. Includes speed controls.

AWWATested per American WaterworksAssociation C504. Available forpneumatic or water serviceoperation.

Proximity SwitchPreparationAllows installation of cartridgestyle proximity switches. Leavestop works open for mounting ofother devices.

Full Stroke AdjusterProvides mechanical control ofmaximum and/or minimum valvestroke.

Epoxy Painting (EX)Offshore rated, three-part coatingsystem for high level ofenvironmental protection.

Morin Scotch yoke actuators have continued to gain market share over the years dueto the corrosive resistance material used along with very high reliability. The HP takesthe same proven technology but adapts it for use with high-pressure hydraulics. Morinalso offers a complete line of accessories such as lockouts, ESD packages, overrides,and mounting hardware.

• Canted yoke models for torque seated valves requirements

Hydraulic supply pressure: 1500 psig

Output Torques: up to 240,000 in. lbs.

Temperature Range: -22 thru 212°F

Hydraulic Actuators

Series HP

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Control Accessories

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Tyco Flow Control has a complete range of control accessories for integration with theTyco actuators to achieve complete process control.

Position MonitorsThe AVID range of Position Monitoring equipment offers models for all serviceclassifications, each one incorporating numerous user-friendly features, includingHiVue® Local Visual Display, EasiFix® Switch Adjustment and ModMount® Assemblyfacilities.

K-Block Position Monitor

AL Position MonitorK-Switch™ Quarter-turn

Position Indicator

Network SolutionsUsing the extensive resources of the AVID product range, Tyco Flow Control is able to provideactuated valve packages, capable of integration within field communications networks andinterfacing with the major Network protocols currently in use throughout process industries.The AVID range on PlantNet® Monitors facilitates communication with AS-Interface™,DeviceNet™ and Modbus®, Profibus and Foundation Fieldbus Network Protocols to enablecomplete system integration of all valve units. Other protocols are available on request.

Analog PositionersThe AVID range of Control Positioners offers a variety of solutions for the precisepositioning of rotary and linear pneumatic actuators. These positioners are suitable foruse with either double acting and spring return actuators. They are mounted to theactuator housing either directly with ModMount or NAMUR (VDI/VDE 3845) standards.These units also provide the simplest form of installation and calibration as standard,without the requirement for additional equipment.

(not pictured: M-Cal with I/P Electro Pneumatic)

EaziCal IR Analog Positioner

M-Cal PneumaticPositioner

SmartCal Analog andDigital Positioner

HiVue™, EasiFix™, and ModMount™ are either trademarks or registered trademarks of Tyco InternationalServices AG or its affiliates in the United States and/or other countries. All other brand names, product names, ortrademarks belong to their respective holders.

AS-interface® is a registered trademark of AS-International.

DeviceNet™ is a registered trademark of ODVA.

FOUNDATION™ fieldbus is a registered trademark of the Fieldbus Foundation.

PROFIBUS® is a registered trademark of PROFIBUS International.

ModBus® is a registered trademark of Schneider Automation, Inc.

ZR and ZR PLUS Position Monitors

XA Position Monitor

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Electric Actuators

ICON• ICON multi-turn electric actuators with non-intrusive calibration, interrogation or

operation via the local control interface, via the digital bus, handheld device withinfrared port or handheld device with Bluetooth® wireless technology.

• Standard local controls with three position selector switch, open-stop-close pushbuttons and three LED indicator lamps.

• Two back-lit LED displays, one for position indication, the other for text messages

• Self-diagnostics via an array of sensors. Simplifies field troubleshooting.

• Other standard features include a cycle timer, monitor relay, phaseprotection/correction, data logger and ESD relay.

• 40 digital I/O (inputs/outputs) for control, diagnostics, and status.

Output Torque:

Top-mount Multi-turn: Up to 12,744 in. lb. (1,062 ft. lb.)

Side-mount Multi-turn: Up to 408,000 in. lb. (34,000 ft. lb.)

Side-mount Quarter-turn: Up to 4.4 million in. lb. (366,667 ft. lb.)

Electric Fail Safe Quarter-turn: Up to 40,000 in. lb. spring end torque (3,333 ft. lb.)

The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc.and any use of such marks by Tyco Flow Control is under license.

ICON 2000

WGR

ELGA

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Biffi F02The BIFFI F02 series of quarter-turn actuators offers the market an innovative design whichbridges the small quarter-turn actuators and the large multi-turn actuators. Features arestandard which, up until now, have only been optional.

The universal voltage design allows one actuator to be used with 24 to 240 VDC and 24 to240 VAC 50/60 Hz. The self locking epicyclical gear train eliminates the the need ofbrakes. Options such as servo controls, feedback modules, monitor relays network cardsand local pushbutton stations give the flexibility needed to integrate into most customerssystems.ISO 5211 Mounting with Star drive.

Torque Range: 600 to 17,700 lb. in.

Universal Voltage Supply: 24 to 240 volt AC or DC

Optional 3 phase, 50/60 Hz supply in ranges of 208 to 240 VAC,380 to 480 VAC, or 575 VAC are available.

Environmental Ratings: Standard Weatherproof: NEMA 4/4X/6 (IP66/68) + CSA 139 (CUS)Optional – UL 873

Hazardous Environments: FM/CSA Approved for NEC500(Class 1, Div 2) & NEC 505 (Class 1, Zone 1 & 2) + NEMA 4/4X/6 (IP66/68)

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Electric Actuators

EPI2The Keystone EPI2 series is the most innovative all-in-one actuator solution for theautomation of quarter-turn valves and dampers. With a huge number of standardfeatures included in a small, compact design, this new series of electric actuatorsgreatly simplifies valve, actuator and control system integration. Available with bothweatherproof and explosion proof environmental ratings allows for a wide range ofapplications in most plant environments. The unique epicyclical gear train eliminatesthe need for mechanical/electrical brakes and handwheel clutch mechanisms. TheEPI2 direct mounts to most Tyco valves, eliminating the need for expensive mountingbrackets. The EPI2 can be tailored to fit customer requirements with the addition ofoptions such as servo controls, feedback modules, network cards and localpushbutton station. This flexibility gives customers the ability to meet many of theirquarter-turn electric actuator needs with a single actuator line.

Torque Range: 600 to 17,700 lb. in.Universal Voltage Supply: 24 to 240 Volt, AC or DC

Environmental Ratings: Standard Weatherproof: NEMA 4/4X/6 (IP66/68) + CSA 139 (CUS) Optional - UL 873

Hazardous Environments: FM/CSA Approved for NEC500(Class I, Div.2) & NEC 505 (Class I, Zone 1 & 2) + NEMA4/4X/6 (IP66/68)

Option modules are available for Biffi and Keystone electric actuators that provideadditional functionality and/or integrate the actuator into a control system.

I/O Modules for control system integration:

Analog Position control and feedback: 4 to 20 mA or 0 to 10 VDC

Communication bus control and feedback:

ASi 2.1 / 2.2Profibus DPV0Profibus DPV1Profibus DPV1 RedundantFoundation FieldbusModbus RTULONWORKS®

I/O Modules for additional functionality:

BlueTooth® module for non-intrusive communication, calibration and interrogationAdditional output contacts moduleLocal control interfaceThree wire control moduleLithium battery module

LonWorks® is a registered trademark of theEchelon Corporation.

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Electric Accessories

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Tyco Flow Control - AmericasWith sales and distribution operations in strategic locations throughoutthe world, Tyco Flow Control is a global, single-source supplier ofinnovative flow control solutions.

United StatesAnaheim, CaliforniaPhone: 714-575-9201Fax: 714-575-9206

Atlanta, GeorgiaPhone: 770-326-5654 Fax: 770-326-2989

Baton Rouge, LouisianaPhone: 225-751-9000Fax: 225-751-0130

Chicago, IllinoisPhone: 630-343-3333Fax: 630-343-3334

Denver, ColoradoPhone: 303-343-0425Fax: 303-343-0930

Pasadena, TexasPhone: 832-261-2400Fax: 281-291-8801

Philadelphia, PennsylvaniaPhone: 610-296-2000Fax: 610-296-8038

Seattle, WashingtonPhone: 425-398-2000Fax: 425-398-2001

St. Louis, MissouriPhone: 314-428-3888Fax: 314-428-9829

CanadaBurlington, OntarioPhone: 905-319-3406Fax: 905-319-3529

Calgary, AlbertaPhone: 403-538-0090Fax: 403-279-8441

Edmonton, AlbertaPhone: 780-461-2228Fax: 780-461-6242

Montreal, QuebecPhone: 450-978-6640Fax: 450-978-6641

Latin America/CaribbeanArgentina - Buenos Aires:Argentina, Bolivia, Paraguay,Uruguay Phone: 54-11-4308-6444Fax: 54-11-4308-6445

Brazil - Sorocaba-São PauloPhone: 55-15-2102-8700Fax: 55-15-2102-8742

Chile - Santiago:Chile, PeruPhone: 562-410-9000Fax: 562-538-0050

Mexico - El Salto, JaliscoPhone: 52-33-3668-4099Fax: 52-33-3668-4012

Miami Lakes, Florida:Caribbean, Central America,Colombia, Ecuador, Guyana,Surinam, VenezuelaPhone: 305-448-0059Fax: 305-448-1632

Venezuela - Caracas Phone: 58-212-286-3735Fax: 58-212-285-3316

www.tycoflowcontrol.com

Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFCproducts and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particularpurpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS.ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THEUSE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications withoutnotice.

Flow Control

TVCMC-0502 / Printed in USA / 3K/ 0707