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Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto(KEK) LCWS2010 Workshop in Beijing March 27, 2010

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Page 1: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

Power Supply System for DRFS

Mitsuo Akemoto(KEK)

LCWS2010 Workshop in BeijingMarch 27, 2010

Page 2: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

Design of Power Supply System for DRFS

Low AvailabilityParallel Connection System

for 13 Klystrons

To realize high available system capable of continuous operation, which should be high-reliability and low cost

Failure rate ~13 times go up

1. Use of switching Power Supply to charge the capacitor bank 2. One common dc power supply with a bouncer circuit and one common modulation anode modulator3. Redundancy of one unit for switching power supply and modulation anode modulator (Backup system)4. Individual HV relay and CT monitor for all klystrons to separate the failed klystron from the system

Main Features

Page 3: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

PS system for DRFS (one unit)

(0V) Klystron (1 3)

HK

LCBouncerCircuit

Control System

50kWSwitching PS

4 units+

1 unitBack-up

HV(-68kV)

H

A

MA modulatorOil Tank

Crow

bar Circuit

SwitchDrive circuit

HeaterPS

CTHV Relay

6.6 kV 3øMain AC Line

-2kVBiasPS

VCB

6.6kV/420V TRNS

Capacitor Bank

Page 4: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

Design Parameters of PS system for DRRF(one unit)

MA L-band Klystron

Frequency 1.3 GHz

RF Peak   Power 750 kW

RF Pulse Width 1.5 ms

Repetition Rate 5 Hz

Efficiency 60%

Beam Perveance 1.2 µP

Cathode Voltage 64.1 kV

Cathode Current 19.5 A

Cathode Power Supply per 3 cryomodulesIn Case of a droop of 10%.

# of Klystron 13

Cathode voltage 68 kV

Average Current 2.3 A

Output Power 165 kW

Peak Pulse Current 254 A

Pulse Width 1.7 ms

Repetition Rate 5 Hz

Capacitor Bank 67.2 µF

M Anode Modulator

# of MA Modulator 2

Anode Voltage 53 kV

Anode Bias Voltage -2 kV

Pulse width 1.5 ms

# of Switching PS 5

Output Power 50 kJ/s

Output Voltage 70 kV

Switching Power Supply

Page 5: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

Droop compensation using a Bouncer Circuit

LC Bouncer Circuit

Inductance 8.9 mH

Capacitance 33.8 µF

Period 6.4 ms

Peak Current 750 A

Peak Voltage +-6 kV

•Reduce total size of dc and ac capacitors •10 % droop design is 20% lower than 20 % droop design

Cathode voltage

Flat-top Flatness = 0.5%

Bouncer Voltage

Bouncer Current

Page 6: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

DRFS Tunnel Layout

Bouncer circuit

MA modulator +1

6.6 kV/420V Trans. 4 Switching PSs +1

DC Capacitors

VCB

3 Cryomodule unit (38 m)

Page 7: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

   

PS System for S1-Global DRFS

• Demonstration of DRFS system with 2 klystron loads.• To rapidly study the system and reduce its cost, No Bouncer circuit Use of a thyratron switch as a crowbar circuit• Five Switching PSs are used as a capacitor charger.•A droop of 5% is designed for 2 klystron loads.•MA modulator is based on J-Parc design.•MA switch uses series IGBTs.

Page 8: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

PS System for S1-Global DRFS

CT

-2kVBiasPS

HV Relay

Klystron

Cathode(-72kV)

Oil Tank

SwitchDrive circuit

HeaterPS

Switching PSMax-80kV6.4 kW x 5units

InputAC 200V 3ø HK

A

MA modulatorCapacitor Bank

5.2µFx3

Control System

Crow

bar Circuit

Page 9: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

PS Set-up for S1-Global DRFS at STF

MA modulator

Cathode PS

MA Klystron

HV Cable

Switching PS

Page 10: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

R&D of Power Supply for DRFS

GIGAVAC G71L

70kV HV Relay

SF-6 gas filled Max current 10 A Operate time 20 ms Life 0.5 million Weight 336 g Coil 28Vdc, 1A

•HV Relay Test and Development

•Long HV Cable test

•Crowbar circuit Cost down using gap switch

Page 11: Accelerator Laboratory Power Supply System for DRFS Mitsuo Akemoto( KEK) LCWS2010 Workshop in Beijing March 27, 2010

Accelerator Laboratory

Summary

•Proposal of PS system for DRFS is presented.

• A prototype power supply for S1-Global is under construction and will be completed in October.

• The first PS system for DRFS will be evaluated in S1-Global test.