a world of experience chub packaging machinesprokcssmedia.blob.core.windows.net/sys-master... ·...
TRANSCRIPT
www.oystar.packt.com
Chub PaCkaging MaChinesContinuous Motion Built To Last
a world of exPerienCe
Since 1944, we’ve been designing and manufacturing the highest quality Chub Packaging Machinery. Our product innovations
include quality control sensors, electronic analyzing device integration, servo drives, touch screen controls, a new ultra high
speed clipping process and unique continuous motion with a sequential stop process. On –Staff application engineers posses
a diverse range of experience, from processed foods to industrial caulks, twin compartment adhesives and explosives. Our
professional network of sales and service team members are positioned o provide rapid customer support. From installation, start-
up and training, to parts and aftermarket support and technical service. Our world wide distributor network means you can count
on your Packaging Technologies representative to speak your language, and know your customers and ways of doing business.
food aPPliCations· Cream Cheese· Liverwurst · Ice Cream· Cookie Dough · Processed Cheese· Pork Sausage· Butter · Ground Meat · Processed Meat· Vegetables· Pet foods · Stuffings· Shortening · Marzipan· Polenta · Marmalade/Jams
institutional· Mashed and Au Gratin Potatoes· Soups· Sauces· Gravies· Dressing· Slack Filled Products
industrial aPPliCations· Caulks Dental Impression Material· Sealants 2-Part Resin Bolts· Adhesives Explosives· Improved registration· PLC Control· Overload protection of clipping head· 10 recipe memory available
Continuous Motion built to last
Rugged waterproof construction consisting of stainless steel and
plated metals delivers extended operating life. This durable
construction and smooth, continuous-motion design ensures maximum
uptime, producing one quality package after another.Film is pulled
via drive wheels over a shouldered forming collar or folder As the film
is formed into a tube, the overlap is sealed, product is pumped through
a mandrel (A) into the formed tube (B)Sizing parts are used to determine
package diameter Clips are applied and a internal knife separates the
clipped packages into individual chubs
in-line CliPPing
KartridgPak invented high speed in-line clip forming and application
in order to save you money. The latest design allows clip forming and
application in one motion, eliminating separate steps for clip transfer
or positioning.
Money saving flexiblity
Because of all efforts at Packaging Technologies are exclusively
dedicated to the manufacture of innovative packaging machinery,
our customers are free to choose consumable suppliers ideally
suited to their needs for price, quality and specific applications.
teChnology and serviCe CaPaCity extend over 56 years
Superior engineering and unmatched application expertise have
long made KartridgPak the recognized worldwide leader in continuous
chub packaging technology. Properly customized to your specific
applications, our equipment is certain to help you process higher
volumes at lower costs than ever before. And, like all machinery
from KartridgPak, our CHUBMAKER delivers every day durability and
maintenance ease that reduces downtime, speeds changeovers and
produces a rapid return on your investment.
Complete aMi sanitary stainless steel design that complies with nsf/ansi/3-a 14159-1 – 2002 nsf international / american national / and 3-a stan-dard for food Processing equipment. no plated, painted or coated surfaces are used for food contact surfaces or surfaces above the product zone. the ChubMaker® 4100 is designed for harsh caustic wash down environments and meets or exceeds all applicable usda, osha and Ce standards
a world of exPerienCe
Since 1944, we’ve been designing and manufacturing the highest quality Chub Packaging Machinery. Our product innovations
include quality control sensors, electronic analyzing device integration, servo drives, touch screen controls, a new ultra high
speed clipping process and unique continuous motion with a sequential stop process. On –Staff application engineers posses
a diverse range of experience, from processed foods to industrial caulks, twin compartment adhesives and explosives. Our
professional network of sales and service team members are positioned o provide rapid customer support. From installation, start-
up and training, to parts and aftermarket support and technical service. Our world wide distributor network means you can count
on your Packaging Technologies representative to speak your language, and know your customers and ways of doing business.
food aPPliCations· Cream Cheese· Liverwurst · Ice Cream· Cookie Dough · Processed Cheese· Pork Sausage· Butter · Ground Meat · Processed Meat· Vegetables· Pet foods · Stuffings· Shortening · Marzipan· Polenta · Marmalade/Jams
institutional· Mashed and Au Gratin Potatoes· Soups· Sauces· Gravies· Dressing· Slack Filled Products
industrial aPPliCations· Caulks Dental Impression Material· Sealants 2-Part Resin Bolts· Adhesives Explosives· Improved registration· PLC Control· Overload protection of clipping head· 10 recipe memory available
Continuous Motion built to last
Rugged waterproof construction consisting of stainless steel and
plated metals delivers extended operating life. This durable
construction and smooth, continuous-motion design ensures maximum
uptime, producing one quality package after another.Film is pulled
via drive wheels over a shouldered forming collar or folder As the film
is formed into a tube, the overlap is sealed, product is pumped through
a mandrel (A) into the formed tube (B)Sizing parts are used to determine
package diameter Clips are applied and a internal knife separates the
clipped packages into individual chubs
in-line CliPPing
KartridgPak invented high speed in-line clip forming and application
in order to save you money. The latest design allows clip forming and
application in one motion, eliminating separate steps for clip transfer
or positioning.
Money saving flexiblity
Because of all efforts at Packaging Technologies are exclusively
dedicated to the manufacture of innovative packaging machinery,
our customers are free to choose consumable suppliers ideally
suited to their needs for price, quality and specific applications.
teChnology and serviCe CaPaCity extend over 56 years
Superior engineering and unmatched application expertise have
long made KartridgPak the recognized worldwide leader in continuous
chub packaging technology. Properly customized to your specific
applications, our equipment is certain to help you process higher
volumes at lower costs than ever before. And, like all machinery
from KartridgPak, our CHUBMAKER delivers every day durability and
maintenance ease that reduces downtime, speeds changeovers and
produces a rapid return on your investment.
Complete aMi sanitary stainless steel design that complies with nsf/ansi/3-a 14159-1 – 2002 nsf international / american national / and 3-a stan-dard for food Processing equipment. no plated, painted or coated surfaces are used for food contact surfaces or surfaces above the product zone. the ChubMaker® 4100 is designed for harsh caustic wash down environments and meets or exceeds all applicable usda, osha and Ce standards
steP 1: ProjeCt Planning and finanCing
Presales project planning and design consultation in your plant to facilitate accurate quotations and good communications.
steP 2: in-house engineering
Experienced in-house engineering expertise to meet or exceed your specific application requirements.
steP 3: in-house ManufaCturing
State of the art in-house manufacturing on two continents . . to maximize flexibility and efficiency.
steP 4: afterMarket suPPort
Phone support available to guarantee responsiveness to customers around the world.
our unique voiding and squeeze roll removes air and product from the area where the clips are being applied, making tignt clean package ends
Quick change one piece sizing parts and film drive
PPM Min/Max 15-120 15-150
Machine Control PLC Panel View with touch screen
Available Seal Methods Heated Air, RF, Extrusion Heated Air, RF
Diameter Range * 5/8” - 4 1/8” 5/8” - 4 1/8”
Std. Length Range 4” - 12” ** 4” - 12” **
Maximum Film Sealing Speed 1200 inches/minute *** 1350 inches/minute***
technical specifications 4000 4100
CE marked Fulfills global safety requirements
Close-clip option Reduced film costs/enhances package aesthetics
Continuous motion Reduces downtime and parts usage
Clutch brake option Provides flexibility to fill long packagesExplosion proof motors and pressurized cabinet option
Provides safe operation in hazardous environments / Low risk & insurance premiums
Graphic readout of operating conditions Ease of operator interfaceHeavy-duty, high-speed clipping head Increases productivity & reliability / Up to 120 packages per min
KwikTear Consumer friendly package
Multiple date coding options Flexibility in choosing date coder
Multiple film sealing systems Heat seal, radio frequency seal and extrusion sealing systems
PLC controlEasy adjustment using visual display/Ability to store up to 10 recipes/Time savings during start-up & change-over/Multiple languages available
Registration No label required/Ability to run pre-printed film
Rollstock clips & filmUp to 60-80% cost savings vs. preformed clips; No pre-formed casting; Film supplier flexibility; Hygienic
Simplified clipping head assembly Reduces parts & service costs and prevents parts damage
Simplified film handlingEase of film loading and threading/Reduced down-time/ Less operator training
Simultaneous adjustment of clipping, film, & pump Quick changeover & reduces scrap
Stainless steel construction Suitable for rigorous wash-down environments
Under carriage w/ overload clutch Reduces maintenance costs
Voider systemReduces package & product waste / Improved package appearance / Tighter clips
2nd Package registration Eliminates film waste and saves set-up time3 Different sealing system options:Heat, RF, Extruder Allows flexibility in choosing package materials
40+ ppm with clutch brakeHandles second or third package registration and extended length packages
features benefits
sales & serviCe CoMPanies
euroPeerca-formseal ibérica s.a.C/Gerona, 12, Nave DP.I. La Post, 08850 GavaSpainP +34 93 662 3800F +34 93 662 [email protected]
iwk Machines d’emballage s.a.s.Avenue Augustin NormandB.P. 30 10614603 Honfleur CedexFranceP +33 231 816 590F +33 231 816 [email protected] Pacsystems ltd.4 Hurland Business CentreHurlands CloseFarnham, Surrey, GU9 9JEGreat BritainP +44 870 011 37 94F +44 870 011 37 [email protected]
000 oystarul Iskry 17 A, Building 3129344 MoscowP +7 495 662 40 17F +7 495 781 97 43www.oystar.ru
aMeriCaoystar usa inc.1210 Campus Drive WestMorganville, NJ 07751USAP +1 732 5368 770F +1 732 5368 [email protected]
iwka Pacsystems inc.39, Plymouth StreetP.O. Box 716Fair field, NJ 07004USAP +1 973 227 5575F +1 973 227 [email protected]
asiaoystar ChinaIWK Verpackungstechnik GmbH Rep. Of ficeCross Region Plaza27th Floor, Unit B899 Lingling Road Xuhui DistrictShanghai 200030P.R. ChinaP +86 21 5150 6306F +86 21 5150 [email protected]
ManestyKitling Road, KnowsleyMerseyside, L34 9JSGreat BritainP +44 151 547 8000F +44 151 547 [email protected]
oystar systems gmbhWerkstrasse 232278 KirchlengernGermanyP +49 5223 97697 0F +49 5223 97697 [email protected]
aMeriCasfabrima MáquinasAutomáticas Ltda.Av. Narain Singh, 577Parque Industrial de BonsucessoCep 07250-000Guarulhos-SPBrazilP +55 11 6465 2500F +55 11 6480 [email protected]
Packaging technologies inc.807 West Kimberly RoadDavenpor t, IA 52806USAP +1 563 391 1100F +1 563 391 [email protected]
r.a. jones & Co. inc.2701 Crescent Springs RoadCovington, KY 41017USAP +1 859 34 104 00F +1 859 34 105 [email protected]
tecmar s.a.G. Mat teoti 64 esq. Solís7600 Mar del PlataProv. De Buenos AiresArgentinaP +54 2234 8100 08F +54 2234 8270 [email protected]
asiahassiaPackaging Machinery Pvt. Ltd.768/3 SanaswadiTaluka ShirurDistrict Pune 412207IndiaP +91 2137 2532 10F +91 2137 2532 [email protected]
iwk Packaging Machinery ltd.888/45 Moo 9, Soi YingcharoenBangplee – Tamru RoadTambol Bangpleeyai,Amphur Bangplee,Samutprakarn 10540ThailandP +66 2 382 544 06F +66 2 382 54 48mat [email protected]
CoMPanies
euroPea + f automation und fördertechnik gmbhIndustriestrasse 11 –1332278 KirchlengernGermanyP +49 5223 8791 0F +49 5223 8791 [email protected]
aerofillPackaging HouseNew Market RoadBury St. Edmunds IP33 3SNGreat BritainP +44 1284 70 45 73F +44 1284 70 65 [email protected]
benz & hilgers gmbhBlindeisenweg 1741468 NeussGermanyP +49 2131 9955 33F +49 2131 9300 [email protected]
dawsonPackaging HouseNew Market RoadBury St. Edmunds IP 33 3SNGreat BritainP +44 1284 70 45 73F +44 1284 70 65 [email protected]
erca-formseal s.a.3, Avenue du PacifiqueLes Ulis, B.P. 5491942 Cour taboeuf CedexFranceP +33 169 828 000F +33 169 078 [email protected]
gasti verpackungsmaschinen gmbhRaif feisenstrasse 874523 Schwäbisch HallGermanyP +49 791 402 0F +49 791 402 [email protected]
hassia verpackungsmaschinen gmbhHeegweg 1963691 RanstadtGermanyP +49 6041 81 0F +49 6041 81 [email protected]
hüttlin gmbhHohe-Flum-Strasse 4279650 SteinenGermanyP +49 7622 68 84 0F +49 7622 68 84 [email protected] tlin.dewww.oystar.huet tlin.de
iwk verpackungstechnik gmbhLorenzstrasse 676297 StutenseeGermanyP +49 7244 968 0F +49 7244 960 [email protected]
our unique voiding and squeeze roll removes air and product from the area where the clips are being applied, making tignt clean package ends
Quick change one piece sizing parts and film drive
PPM Min/Max 15-120 15-150
Machine Control PLC Panel View with touch screen
Available Seal Methods Heated Air, RF, Extrusion Heated Air, RF
Diameter Range * 5/8” - 4 1/8” 5/8” - 4 1/8”
Std. Length Range 4” - 12” ** 4” - 12” **
Maximum Film Sealing Speed 1200 inches/minute *** 1350 inches/minute***
technical specifications 4000 4100
CE marked Fulfills global safety requirements
Close-clip option Reduced film costs/enhances package aesthetics
Continuous motion Reduces downtime and parts usage
Clutch brake option Provides flexibility to fill long packagesExplosion proof motors and pressurized cabinet option
Provides safe operation in hazardous environments / Low risk & insurance premiums
Graphic readout of operating conditions Ease of operator interfaceHeavy-duty, high-speed clipping head Increases productivity & reliability / Up to 120 packages per min
KwikTear Consumer friendly package
Multiple date coding options Flexibility in choosing date coder
Multiple film sealing systems Heat seal, radio frequency seal and extrusion sealing systems
PLC controlEasy adjustment using visual display/Ability to store up to 10 recipes/Time savings during start-up & change-over/Multiple languages available
Registration No label required/Ability to run pre-printed film
Rollstock clips & filmUp to 60-80% cost savings vs. preformed clips; No pre-formed casting; Film supplier flexibility; Hygienic
Simplified clipping head assembly Reduces parts & service costs and prevents parts damage
Simplified film handlingEase of film loading and threading/Reduced down-time/ Less operator training
Simultaneous adjustment of clipping, film, & pump Quick changeover & reduces scrap
Stainless steel construction Suitable for rigorous wash-down environments
Under carriage w/ overload clutch Reduces maintenance costs
Voider systemReduces package & product waste / Improved package appearance / Tighter clips
2nd Package registration Eliminates film waste and saves set-up time3 Different sealing system options:Heat, RF, Extruder Allows flexibility in choosing package materials
40+ ppm with clutch brakeHandles second or third package registration and extended length packages
features benefits
sales & serviCe CoMPanies
euroPeerca-formseal ibérica s.a.C/Gerona, 12, Nave DP.I. La Post, 08850 GavaSpainP +34 93 662 3800F +34 93 662 [email protected]
iwk Machines d’emballage s.a.s.Avenue Augustin NormandB.P. 30 10614603 Honfleur CedexFranceP +33 231 816 590F +33 231 816 [email protected] Pacsystems ltd.4 Hurland Business CentreHurlands CloseFarnham, Surrey, GU9 9JEGreat BritainP +44 870 011 37 94F +44 870 011 37 [email protected]
000 oystarul Iskry 17 A, Building 3129344 MoscowP +7 495 662 40 17F +7 495 781 97 43www.oystar.ru
aMeriCaoystar usa inc.1210 Campus Drive WestMorganville, NJ 07751USAP +1 732 5368 770F +1 732 5368 [email protected]
iwka Pacsystems inc.39, Plymouth StreetP.O. Box 716Fair field, NJ 07004USAP +1 973 227 5575F +1 973 227 [email protected]
asiaoystar ChinaIWK Verpackungstechnik GmbH Rep. Of ficeCross Region Plaza27th Floor, Unit B899 Lingling Road Xuhui DistrictShanghai 200030P.R. ChinaP +86 21 5150 6306F +86 21 5150 [email protected]
ManestyKitling Road, KnowsleyMerseyside, L34 9JSGreat BritainP +44 151 547 8000F +44 151 547 [email protected]
oystar systems gmbhWerkstrasse 232278 KirchlengernGermanyP +49 5223 97697 0F +49 5223 97697 [email protected]
aMeriCasfabrima MáquinasAutomáticas Ltda.Av. Narain Singh, 577Parque Industrial de BonsucessoCep 07250-000Guarulhos-SPBrazilP +55 11 6465 2500F +55 11 6480 [email protected]
Packaging technologies inc.807 West Kimberly RoadDavenpor t, IA 52806USAP +1 563 391 1100F +1 563 391 [email protected]
r.a. jones & Co. inc.2701 Crescent Springs RoadCovington, KY 41017USAP +1 859 34 104 00F +1 859 34 105 [email protected]
tecmar s.a.G. Mat teoti 64 esq. Solís7600 Mar del PlataProv. De Buenos AiresArgentinaP +54 2234 8100 08F +54 2234 8270 [email protected]
asiahassiaPackaging Machinery Pvt. Ltd.768/3 SanaswadiTaluka ShirurDistrict Pune 412207IndiaP +91 2137 2532 10F +91 2137 2532 [email protected]
iwk Packaging Machinery ltd.888/45 Moo 9, Soi YingcharoenBangplee – Tamru RoadTambol Bangpleeyai,Amphur Bangplee,Samutprakarn 10540ThailandP +66 2 382 544 06F +66 2 382 54 48mat [email protected]
CoMPanies
euroPea + f automation und fördertechnik gmbhIndustriestrasse 11 –1332278 KirchlengernGermanyP +49 5223 8791 0F +49 5223 8791 [email protected]
aerofillPackaging HouseNew Market RoadBury St. Edmunds IP33 3SNGreat BritainP +44 1284 70 45 73F +44 1284 70 65 [email protected]
benz & hilgers gmbhBlindeisenweg 1741468 NeussGermanyP +49 2131 9955 33F +49 2131 9300 [email protected]
dawsonPackaging HouseNew Market RoadBury St. Edmunds IP 33 3SNGreat BritainP +44 1284 70 45 73F +44 1284 70 65 [email protected]
erca-formseal s.a.3, Avenue du PacifiqueLes Ulis, B.P. 5491942 Cour taboeuf CedexFranceP +33 169 828 000F +33 169 078 [email protected]
gasti verpackungsmaschinen gmbhRaif feisenstrasse 874523 Schwäbisch HallGermanyP +49 791 402 0F +49 791 402 [email protected]
hassia verpackungsmaschinen gmbhHeegweg 1963691 RanstadtGermanyP +49 6041 81 0F +49 6041 81 [email protected]
hüttlin gmbhHohe-Flum-Strasse 4279650 SteinenGermanyP +49 7622 68 84 0F +49 7622 68 84 [email protected] tlin.dewww.oystar.huet tlin.de
iwk verpackungstechnik gmbhLorenzstrasse 676297 StutenseeGermanyP +49 7244 968 0F +49 7244 960 [email protected]