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A New Converter Topology for High-Speed High-Starting-Torque Three-Phase Switched Reluctance Motor Drive System By Ehab Elwakil Submitted in partial fulfilment of the requirements for the degree of Doctor of Philosophy Department of Electronics and Computer Engineering School of Engineering and Design Brunel University London, UK January, 2009

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Page 1: A New Converter Topology for High-Speed High-Starting ...A New Converter Topology for High-Speed High-Starting-Torque Three-Phase Switched Reluctance Motor Drive System By Ehab Elwakil

A New Converter Topology for High-Speed

High-Starting-Torque Three-Phase Switched

Reluctance Motor Drive System

By

Ehab Elwakil

Submitted in partial fulfilment of the requirements for the degree of

Doctor of Philosophy

Department of Electronics and Computer Engineering

School of Engineering and Design

Brunel University

London, UK

January, 2009

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Acknowledgements

My full gratitude and thanks are to Allah the one who helped me and

gave me life, power and time to finish this work.

I am also grateful to my supervisor, Dr Mohamed K. Darwish for his

outstanding and continuous help, advice and support.

Also, I would like to pass my special gratitude to the soul of my father,

to my mother, my wife and kids for their patience and their emotional support

along the time of conducting this research.

All thanks are to the Egyptian government represented by the Egyptian

Cultural and Education Bureau for sponsoring this research in full, and to my

respectable teachers and colleagues in the department of power electronics

and energy conversion in the national Electronics Research Institute (ERI) in

Egypt for nominating me for this scholarship.

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Abstract

Switched reluctance motor (SRM) has become a competitive selection

for many applications of electric machine drive systems recently due to its

relative simple construction and its robustness. The advantages of those

motors are high reliability, easy maintenance and good performance. The

absence of permanent magnets and windings in rotor gives possibility to

achieve very high speeds (over 10000 rpm) and turned SRM into perfect

solution for operation in hard conditions like presence of vibrations or

impacts. Such simple mechanical structure greatly reduces its price. Due to

these features, SRM drives are used more and more into aerospace,

automotive and home applications. The major drawbacks of the SRM are the

complicated algorithm to control it due to the high degree of nonlinearity, also

the SRM has always to be electronically commutated and the need of a shaft

position sensor to detect the shaft position, the other limitations are strong

torque ripple and acoustic noise effects.

The aim of this research is to design a new drive circuit topology of the

SRM to meet the requirement of high-speed and/or high-starting torque

applications.

To accomplish this aim, the following objectives have been conducted:

1. A survey of the fundamental background of the SRM design,

applications, and theory of operation was established.

2. All converter topologies which have been used as an SRM drive

circuits in the literature were critically reviewed, compared and

classified according to their major field of application.

3. Upon completion of the literature review, decision was made to

select the asymmetric converter topology as it is widely used in

different applications and to modify the converter topology by

inserting the switched capacitance circuit which acts as a

variable capacitor and utilising this feature to profile the phase

current waveform.

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4. Two topologies of the switched capacitance circuit have been

analysed, mathematically modelled, and experimentally verified

to examine the behaviour of the switched capacitance circuit as

a variable capacitor.

5. A survey has been conducted on the software packages which

are commonly used to model and simulate the switched

reluctance machine and the Magnet software was selected for

its capability to model the motor with its real mechanical

dimensions and utilising the FEM analysis to evaluate the

magnetic characteristics of the motor besides the PSPICE-

complying models of the passive and power electronic

components of its circuit modeller.

6. A 3 phase 6/4 switched reluctance motor has been modelled

and the drive circuit was designed by modifying the conventional

asymmetric converter by inserting the switched capacitance

circuit within the converter to act as a variable capacitor

connected in series with the motor phase.

7. Simulation results were obtained and a comparison was held

between the conventional asymmetric converter results without

using the switched-capacitance circuit and the results obtained

after modifying the converter by inserting the switched-

capacitance circuit. The effect of the modification on different

parameters of the drive circuit was discussed and criticised.

The contribution to knowledge of this research in the field of SRM

drive circuits is represented in the following points:

• The Literature Review, which represents a

comprehensive critical review of the machine design and

its converters, which has been published as a journal

article in 2006, such a review is not established in the

literature up to the date of writing this thesis.

• introducing a new converter topology with a new

switching strategy utilising the switched capacitance

circuit to modify the conventional asymmetric converter

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which is considered as a new topology of the converters

used to drive such a type of electric motors which has not

been covered in any of the literature published in this

topic.

• Developing an SRM model using Magnet software which

was not found in the literature.

• The contribution to solve the problem of torque ripples

and acoustic noise through phase current shaping without

varying the dwell angle.

• The contribution to present a new design which is perfect

for applications where high speed and/or high starting

torque is required.

The simulation results were very promising and it opens the

door for more research to be conducted to enhance the

performance of the suggested topology and to introduce the

concept of utilising the switched capacitance circuit to modify

other converter topologies of the SRM drive systems in the

future.

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Table of Contents

Acknowledgements ............................................................................................................. ii

Abstract .............................................................................................................................. iii

Table of Contents ................................................................................................................vi

List of Tables.......................................................................................................................ix

List of Figures ..................................................................................................................... x

List of Symbols .................................................................................................................. xiii

List of Abbreviations ...........................................................................................................xv

CHAPTER 1 ................................................................................................... 1

Introduction ......................................................................................................................... 1

1.1 Preface ......................................................................................................................... 1

1.2 SRM Applications .......................................................................................................... 3 1.2.1 Low Power Drives .................................................................................................. 3 1.2.2 Medium Power Drives ............................................................................................ 3 1.2.3 High Power Drives .................................................................................................. 4 1.2.4 High Speed Drives ................................................................................................. 4 1.2.5 Emerging Applications ............................................................................................ 4 1.2.6 High volume Applications ....................................................................................... 5 1.2.7 Underwater Applications ......................................................................................... 5 1.2.8 Linear Drive Applications ........................................................................................ 5

1.3 Aim of this Research ..................................................................................................... 6

CHAPTER 2 ................................................................................................... 8

Literature Review ................................................................................................................ 8

2.1 Introduction ................................................................................................................... 8

2.2 Configurations of Switched Reluctance Motor ................................................................ 9

2.3 Converter Topologies for Switched Reluctance Motor Drives ....................................... 12

CHAPTER 3 ................................................................................................. 25

Fundamentals and Theory of Operation of SRM ................................................................ 25

3.1 Motor Construction ...................................................................................................... 25

3.2 Theory of Operation..................................................................................................... 26

3.3 Torque Production ....................................................................................................... 27

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3.4 Equivalent Circuit of a SRM ......................................................................................... 30

3.5 Static Characteristics of the SRM ................................................................................ 34 3.5.1 Flux Linkage Current Curves ................................................................................ 34

3.5.1.1 Aligned rotor position ..................................................................................... 34 3.5.1.2 Unaligned rotor position ................................................................................. 35 3.5.1.3 Flux linkage current curves at intermediate rotor positions ............................. 36

3.6 Torque-Speed Characteristics ..................................................................................... 39

3.7 Control Strategies of Switched Reluctance Motor Drives .............................................. 40 3.7.1 Speed Control ...................................................................................................... 41 3.7.2 Current Control ..................................................................................................... 41 3.7.3 Torque Control ..................................................................................................... 42

3.8 Control Principle of SRM ............................................................................................. 43

3.9 Sensor-less Operation of SRM Drives.......................................................................... 46 3.9.1 Incremental Inductance Measurement [1] ............................................................. 47 3.9.2 Observer based rotor position estimation .............................................................. 47 3.9.3 Inductance Sensing .............................................................................................. 47

3.9.3.1 Phase Pulsing ............................................................................................... 48 3.9.3.2 Frequency Modulation ................................................................................... 48 3.9.3.3 Phase Modulation.......................................................................................... 48 3.9.3.4 Amplitude Modulation .................................................................................... 48 3.9.3.5 Self-Voltage Technique ................................................................................. 49 3.9.3.6 Artificial-Intelligence-based inductance estimation [58]................................... 49

CHAPTER 4 ................................................................................................. 59

Switched Capacitance circuit applied to an SRM Driver topology ....................................... 59

4.1 Proposed technique to profile the phase current .......................................................... 59

4.2 Switched capacitance circuit ........................................................................................ 59 4.2.1 Single Capacitance, Double Switch (SCDS) Circuit............................................... 60

4.2.1.1 The Switching Function ................................................................................. 62 4.2.2 Double Capacitance, Double Switch (DCDS) Circuit ............................................. 66

4.3 Implementation of the Switched-capacitance Circuit .................................................... 71

4.4 Other topologies of switched capacitance circuit .......................................................... 75

4.4.1 Single-capacitance triple-switch circuit ...................................................................... 76

4.4.2 Single-capacitor 5-switches circuit ............................................................................ 77

4.4.3 Hybrid switched capacitance systems ....................................................................... 77

4.5 Applying the switching capacitance circuit to SRM drive topology ................................ 79

CHAPTER 5 ................................................................................................. 80

Modelling and Simulation of the Proposed Drive Circuit ..................................................... 80

5.1 Introduction ................................................................................................................. 80

5.2 Magnet Software ......................................................................................................... 81

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5.3 Parameters of the Simulated Machine ......................................................................... 83

5.4 Drive Circuit................................................................................................................. 84 5.4.1 Asymmetric Converter Drive ................................................................................. 85

5.4.1.1 Simulation results for the Asymmetric converter drive .................................... 86 5.4.2 Single Capacitance Double Switch (SCDS) drive Circuit ....................................... 89

5.4.2.1 Switching Strategy......................................................................................... 89 5.4.2.2 Calculation of the effective capacitance, Ceff .................................................. 90 5.4.2.3 Calculation of Duty Cycle, D .......................................................................... 90 5.4.2.4 Determining the value of the fixed capacitor, C .............................................. 91 5.4.2.5 Simulation results for SCDS drive circuit ........................................................ 91

(a) Effect of SCC on the phase current profile ....................................................... 93 (b) Effect of SCC on the developed torque ............................................................ 95 (c) Effect of SCC on the voltage stresses .............................................................. 96 (d) Effect of SCC on the current harmonics ........................................................... 97 (e) Effect of the SCC on the overall efficiency ....................................................... 99 (f) Effect of the SCC on the switching losses ....................................................... 101

5.4.2.6 Effect of the Switching Frequency................................................................ 102 5.4.3 Two Phase Operation ......................................................................................... 111 5.4.4 Double-Capacitance Double-Switch Circuit ......................................................... 120

5.4.4.1 Determining the values of C1 and C2 ............................................................ 120 5.4.4.2 Calculation of the duty cycle ........................................................................ 121 5.4.4.3 Simulation results of the DCDS drive circuit ................................................. 122

CHAPTER 6 ............................................................................................... 124

Conclusions and Future Work ......................................................................................... 124

6.1 Conclusions............................................................................................................... 124

6.2 Future work ............................................................................................................... 128

References ..................................................................................................................... 130

Appendix ......................................................................................................................... 138

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List of Tables

Table 2-1 Comparison of Common SRM Drive Circuits .................................. 20 Table 3-1 Comparison of design parameters and objective functions. .......... 57

Table 5-1The machine parameters. .................................................................. 83

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List of Figures

Figure 2.1 Basic Configurations of SRM. .......................................................... 10

Figure 2.2 Different implementations of Stepped- gap Switched Reluctance Motors. ............................................................................................. 11

Figure 2.3 Two-phase homopolar SRM. ........................................................... 11

Figure 2.4 Structure of c-core stator SRM. ....................................................... 12

Figure 2.5 Notched rotor teeth. .......................................................................... 12

Figure 2.6 Asymmetric Bridge Converter.......................................................... 14 Figure 2.7 R-Dump Converter............................................................................ 14

Figure 2.8 Bifilar Type Converter. ...................................................................... 15

Figure 2.9 Split DC Supply Converter. .............................................................. 15

Figure 2.10 C–Dump Converter......................................................................... 16

Figure 2.11 Variable DC Link Converter. .......................................................... 17

Figure 2.12 Resonant Converter. ...................................................................... 18

Figure 2.13 Two Stage Power Converter. ........................................................ 19 Figure 3.1 Basic Structure of SRM. ................................................................... 25

Figure 3.2 Single Element of SRM. ................................................................... 26

Figure 3.3 Ideal profile of phase inductance. ................................................... 27

Figure 3.4 Magnetization Curve......................................................................... 31 Figure 3.5 Single phase equivalent circuit of a SRM. ...................................... 34

Figure 3.6 Measured flux linkage-current curves at aligned and unaligned positions........................................................................................... 36

Figure 3.7 Flux linkage-current curves of 6/4 SRM. ........................................ 38

Figure 3.8 The three dimension of flux linkage, current, and position angle curves. ............................................................................................. 38

Figure 3.9 SRM Torque-Speed Characteristics. .............................................. 39

Figure 3.10 Speed Control Closed-loop Block Diagram. ................................ 41

Figure 3.11 Switching strategy for motor operation. ........................................ 43

Figure 3.12 Typical current waveforms for various advance and dwell angles. .......................................................................................................... 45

Figure 3.13 Input and output membership functions for fuzzy inductance estimation. ....................................................................................... 50

Figure 3.14 Phase inductance, (a) Experimentally obtained. (b) fuzzy-logic-based. .............................................................................................. 51

Figure 3.15 ANN-based position estimator....................................................... 52

Figure 3.16 ANFIS structure for 2 inputs and 1 output. ................................... 53

Figure 3.17 Structure of the ANFIS. .................................................................. 55

Figure 3.18 ANFIS models ................................................................................. 55

Figure 3.19 ANN-based force estimator. .......................................................... 56

Figure 3.20 Optimal design of SRM by GFA. ................................................... 57

Figure 4.1 Single Capacitance Double Switch Circuit. .................................... 60

Figure 4.2 Switched capacitance circuit with a current limiter. ....................... 61

Figure 4.3 Switching Function............................................................................ 62

Figure 4.4 Relation between D and Ceff for SCDS circuit. ............................... 66

Figure 4.5 Double Capacitance Double Switch Circuit.................................... 67 Figure 4.6 DCDS topology with a current limiter. ............................................. 67

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Figure 4.7 Relation between D and Ceff for DCDS circuit as referred to branch C1. ........................................................................................ 69

Figure 4.8 Relation between D and Ceff for DCDS circuit as referred to branch C2. ........................................................................................ 71

Figure 4.9 Schematic diagram of the implemented switched capacitance circuit. ............................................................................................... 72

Figure 4.10 Experimental setup of the SCC. .................................................... 72

Figure 4.11 (a) Drive circuit of the MOSFET switches. (b) Microprocessor board. ............................................................................................... 73

Figure 4.12 Experimental plot of D against Ceff for SCDS circuit. .................. 74

Figure 4.13 Experimental plot of D against Ceff for DCDS circuit. .................. 74

Figure 4.14 Single-capacitor triple-switches. .................................................... 76

Figure 4.15 Single-capacitor, triple-switches circuit with a coil. ..................... 76 Figure 4.16 Single-capacitor 5-switches circuit. ............................................... 77

Figure 4.17 Single-capacitor triple-switches system with SCC. ..................... 78

Figure 4.18 Single-capacitor 5-switches system with SCC. ........................... 78

Figure 4.19 Single-capacitor 6-switches system with SCC. ........................... 79 Figure 5.1 Geometric Modeller of Magnet software. ....................................... 81

Figure 5.2 Circuit modeller of Magnet software. .............................................. 82

Figure 5.3 Finite element mesh of the solved model. ...................................... 83 Figure 5.4 Proposed drive circuit. ...................................................................... 84

Figure 5.5 Conventional Asymmetric Converter. ............................................. 86

Figure 5.6 Phase current profile for single phase operation mode. ............... 87

Figure 5.7 Voltage across the motor phase. .................................................... 88 Figure 5.8 Torque pulse developed by a single phase.................................... 88

Figure 5.9 Drive circuit utilising single-capacitance double-switch circuit. .... 89

Figure 5.10 Phase current profile for SCDS circuit, f=1kHz............................ 92

Figure 5.11 Voltage across the motor phase for SCDS circuit, f=1kHz. ........ 92

Figure 5.12 Torque pulse developed by a single phase for SCDS circuit, f=1kHz. ............................................................................................. 93

Figure 5.13 Current profiles for the asymmetric converter with and without SCC. ................................................................................................. 94

Figure 5.14 Developed torque for the asymmetric converter with and without SCC. ................................................................................................. 95

Figure 5.15 Voltage stress over the machine phase. ...................................... 96 Figure 5.16 Voltage stress across the upper switch, S4. ................................. 97

Figure 5.17 Respective Harmonic Amplitudes. ................................................ 98

Figure 5.18 Total Harmonic Distortion (THD). .................................................. 98

Figure 5.19 Variation of THD with switching frequency. ................................. 99 Figure 5.20 Ohmic Losses per coil. ................................................................. 100

Figure 5.21 Instantaneous Magnetic Energy.................................................. 101

Figure 5.22 Voltage stresses over S1 and S2 at 1kHz. .................................. 102

Figure 5.23 Current profiles for 300 Hz and 500 Hz. ..................................... 103

Figure 5.24 Flux linkage at 1.5 kHz. ................................................................ 104

Figure 5.25 Current profiles for 1kHz and 1.5 kHz. ....................................... 105

Figure 5.26 Current profiles for 2 kHz, 2.5 kHz and 3 kHz. .......................... 105 Figure 5.27 Current profiles for 4 kHz and 5 kHz........................................... 106

Figure 5.28 Current profiles for 5.5 kHz and 6 kHz. ...................................... 106

Figure 5.29 Current profiles for 6.5 kHz and 7 kHz. ...................................... 107

Figure 5.30 Current profiles for 8.5 kHz and 10 kHz. .................................... 108

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Figure 5.31 Current profiles for 20 kHz and 30 kHz. ..................................... 108

Figure 5.32 Current profiles for 40 kHz and 50 kHz. ..................................... 109 Figure 5.33 Current profiles for 60 kHz and 70 kHz. ..................................... 109

Figure 5.34 Current profiles for 80 kHz and 100 kHz. ................................... 110

Figure 5.35 Switching losses in terms of the switching frequency. .............. 111

Figure 5.36 Phase Currents in case of overlap, without SCC. ..................... 113

Figure 5.37 Developed torque in case of overlap, without SCC................... 113

Figure 5.38 Phase Currents in case of overlap, using SCC. ........................ 114

Figure 5.39 Developed torque in case of overlap, using SCC...................... 114 Figure 5.40 Torque ripples in asymmetric converter. .................................... 115

Figure 5.41 Developed torque at f=30 kHz. .................................................... 116

Figure 5.42 Developed torque at f=40 kHz. .................................................... 116

Figure 5.43 Developed torque at f=70 kHz. .................................................... 117 Figure 5.44 Developed torque at f=80 kHz. .................................................... 117

Figure 5.45 Developed torque at f=100 kHz................................................... 118

Figure 5.46 Flux Linkage versus Stator Current (Simulated). ...................... 119

Figure 5.47 maximum increase in output energy at 20 kHz. ........................ 119

Figure 5.48 Double-Capacitance Double-Switch Circuit. .............................. 120

Figure 5.49 DCDS circuit for f=1 kHz. ............................................................. 122

Figure 5.50 DCDS circuit for f=10 kHz. ........................................................... 123

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List of Symbols

θ Rotor angle (position)

φ Flux linkage

ω Angular speed

ϕ Phase angle

ψ Phase shift

γ C2/C1

τ Switching interval period

Λ Tooth pitch

δ Air gap length

θa Advance angle

θal Aligned position

θco Commutation angle

θd Dwell angle

∆i Hysteresis current window

θomax Maximum overlap angle

βr Rotor pole arc

θr Rotor position

θrn Normalised rotor position

βs Stator pole arc

ωs Switching angular frequency

φs Stator flux linkage

∆T Time period

θu Unaligned position

Ao, An, Bn Fourier coefficients C Capacitance Ceff Effective capacitance D Duty cycle Dr Rotor external diameter Dri Rotor internal diameter Ds Stator external diameter Dsi Stator internal diameter Dw Winding-wire diameter f frequency F Magneto-motive force f(t) Switching function f’(t) Complementary switching function fs Switching frequency g Air gap width hr Rotor tooth-height hs Stator tooth-height i Instantaneous phase current

I^ Peak value of current

i* Current command signal iac Phase ac current

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Im Maximum current Ip Peak flat tip of current signal Iph RMS phase current is Stator current Kb EMF constant L Inductance La Aligned inductance Las Aligned saturation inductance Lcs Stator-core axial length Lph Phase inductance Lu Unaligned inductance Nph Number of turns per stator-phase Pr Number of rotor poles q Number of phases R Resistance Rm Motor phase resistance S Switch T Torque T Period toff OFF time ton ON time tr Rotor tooth width ts Stator tooth width us Stator voltage v Instantaneous voltage V* Converter command signal vac Phase ac voltage vc Capacitor voltage Vm Maximum voltage Vph RMS phase voltage vs Supply voltage

v xx

^

Peak value of voltage

Wc Magnetic co-energy Wf Magnetic field energy Wm Mechanical energy Xc Capacitive reactance XL Inductive reactance Xph Phase reactance yr Rotor internal radius ys Stator steel thickness Zph Phase impedance

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List of Abbreviations

AI Artificial intelligence ANFIS Adaptive Neuro-fuzzy inference system ANN Artificial neural network DCDS Double-capacitance, double-switch EMF Electromotive force EMI Electromagnetic interference FEM Finite element mesh GFA Genetic fuzzy algorithm MF Membership function MMF Magnetomotive force PID Proportional+ integral+ derivative PWM Pulse width modulation SCC Switched capacitance circuit SCDS Single-capacitance, double-switch SRM Switched reluctance motor TR Torque ripple ZCS Zero current switching ZVS Zero voltage switching PIC Programmable interface controller

in some literatures referred to as programmable intelligent computer

DSP Digital signal processor

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Chapter 1

Introduction

1.1 Preface

The switched reluctance motor (SRM) represents one of the earliest

electric machines which was introduces two centuries back in the history. It

was not widely spread in industrial applications such as the induction and DC

motors due to the fact that at the time when this machine was invented, there

was no simultaneous progress in the field of power electronics and

semiconductor switches which is necessary to drive this kind of electrical

machines properly. The problems associated with the induction and DC

machines together with the revolution of power electronics and

semiconductors late in the sixties of the last century (1969), led to the re-

invention of this motor and redirected the researchers to pay attention to its

attractive features and advantages which help with overcoming a lot of

problems associated with other kinds of electrical machines such as; brushes

and commutators in DC machines, and slip rings in wound rotor induction

machines, besides the speed limitation in both kinds. The simple design and

robustness of the switched reluctance machine made it an attractive

alternative for these kinds of electrical machines for many applications

recently, specially that most of its disadvantages which are mentioned in the

following chapter could be eliminated or minimized using the high speed and

high power semiconductor switches such as the power Thyristors, power

GTO, power transistors, power IGBT, power MOSFET. The availability and

the inexpensive cost of these power switches nowadays besides the

presence of microcontroller, microprocessors, PIC and DSP chips makes it a

strong opponent to other types of electrical machines.

In industry, there is a very wide variety of designs of the switched

reluctance machines which are used as motors or generators, these designs

vary in number of phases, number of poles for both stator and rotor, number

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of teeth per pole, the shape of poles and whether a permanent magnet is

included or not.

These previous options together with the converter topology used to

drive the machine lead to an enormous number of designs and types of

switched reluctance machine systems, which means both the switched

reluctance machine with its drive circuit to suit different applications with

different requirements. It is to be noted that it is well known to those who are

interested in this kind of electrical machines that the drive circuit and the

machine is one integrated system, one part of such a system can’t be

separately designed without considering the other part.

A Switched Reluctance (SR) machine is a rotating electric machine

where both stator and rotor have salient poles. The stator winding is

comprised of a set of coils, each of which is wound on one pole. SR motors

differ in the number of phases wound on the stator. Each of them has a

certain number of suitable combinations of stator and rotor poles.

When operated as a motor, the machine is excited by a sequence of

current pulses applied at each phase. The individual phases are

consequently excited, forcing the motor to rotate. The current pulses need to

be applied to the respective phase at the exact rotor position relative to the

excited phase.

The inductance profile of SR motors is triangular shaped, with maximum

inductance when it is in an aligned position and minimum inductance when

unaligned. When the voltage is applied to the stator phase, the motor creates

torque in the direction of increasing inductance. When the phase is

energized in its minimum inductance position, the rotor moves to the

forthcoming position of maximal inductance. The profile of the phase current

together with the magnetization characteristics define the generated torque

and thus the speed of the motor.

There are several advantages of the switched reluctance machine that

gives it preference over other types of electrical motors in many applications,

these advantages are: [1-5].

1. Simple design and robust structure.

2. Unwind rotor.

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3. Lower cost.[6]

4. High starting torque without the problem of inrush currents

compared with induction motor.

5. Suitable for high speed applications.

6. High reliability due to the electric and magnetic independency

of the machine phases.

7. Suitable for high temperature applications compared to other

machines of similar ratings.

8. Motor torque is independent of the phase current polarity.

9. Four quadrant operations.

10. A wide constant torque or power region in the torque speed

characteristics.

11. High efficiency throughout every part of torque speed range.

1.2 SRM Applications

Many of the applications are categorized as low power, medium power,

high power, and high speed drives for rotary motor drive. Some emerging

applications and underwater applications are shown as well as few

applications for linear switched reluctance motors. [1]

1.2.1 Low Power Drives

In this category, drives less than 3 hp are considered, this has been a

successful range for many applications of switched reluctance motors such

as, plotter drive, air handler motor drive, hand fork lift/pallet truck motor drive,

door actuator system, washers, and dryers.

1.2.2 Medium Power Drives

This segment is generally in the range of less than 300 kW for general

purpose, variable speed applications. New applications do not come in large

numbers and don’t create huge markets for the switched reluctance machine

drives in the medium power range. However, SRM drive systems have been

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developed within the medium power range for general purpose industrial

applications (up to 140 hp), train air conditioning drives (40 kw), and mining

drive (300 kw) applications.

1.2.3 High Power Drives

There have been some efforts to develop SRM drives up to 1000 hp for

fan and pump applications. At this high power level, the SRM converter is

very competitive due to the fact that at high power levels, the inverter

switches do not come with anti-parallel diodes as a single package which

leads to a significant reduction in the converter cost added to the cheaper

cost of the SRM compared with other AC or DC drives.

1.2.4 High Speed Drives

The SRM is a natural choice for high speed applications due to its

robust rotor construction and its high power density. The performance

sensitivity to high temperatures in the SRM is minimal compared with the

permanent magnet synchronous and brushless dc motor and induction motor

drive systems. Some existing products are available in the market for high

speed applications such as screw rotary compressor drive at 4500 rpm,

centrifuge for medical applications with high speed at 30000 rpm, aircraft jet

engine starter motor generator at 27000 rpm, at the same time, the SRM can

be used in the regeneration mode to supply electric power to the aircraft, the

regeneration speed range is between 27000 and 50000 rpm. Also, fuel lube

pump motor drive for a gas turbine engine for is another aerospace

application of the SRM.

1.2.5 Emerging Applications

Variable speed applications can be found in hand power tools, fans,

pumps, drives for freezers and refrigerators, automotive applications such as

antilock brake drives, transportation and machine tool spindles. Also,

underwater applications for marine propulsion system for surface,

submersible, and flexible steering propulsion units. Finally, linear drive

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applications such as direct drive based elevator door openers,

semiconductor fabrication plants for material handling, low speed direct

propulsion drive transit systems, automatic direct drive base door openers in

office and commercial environments, and slide tables.

1.2.6 High volume Applications

Due to its simplicity of construction and resulting economy in its

manufacture, SRMs are expected to gravitate toward high volume but

inexpensive variable speed applications, such as hand power tools, fans,

pumps, drives for freezers and refrigerators, automotive applications such as

antilock brake drives and ripple torque minimized electronically controlled

steering system and transportation and machine tool spindles where torque

ripple is not a serious concern.

1.2.7 Underwater Applications

This drive system is also under consideration for underwater propulsion

applications. The main features sought after for marine propulsion systems

for surface, submersible, and flexible-steering propulsion units are the

enhanced control, greater efficiency, reduced acoustic noise, high reliability,

and equipment layout flexibility. One such application involves a 7.5 kw drive

system with a partial stator and a rotor completely in water. The other

application is an underwater marine drive unit for propulsion of remotely

operated vehicles.

1.2.8 Linear Drive Applications

The linear switched reluctance motor is emerging for select

applications. The trend is to use direct drive systems whereby the rotary to

linear mechanical converters such as the lead screw, gears, etc., can be

dispensed with both to reduce the cost of the system and to make the

system compact and highly reliable. The linear switched reluctance motors

have been in long use in XY table drive systems. Also it is found in direct

drive based elevator door openers, semiconductor fabrication plants for

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material handling, low speed direct propulsion drive transit systems,

automatic direct drive based door openers in office and commercial

environments, machine tools, slide tables, and in futuristic levitation systems

for urban transit systems.

1.3 Aim of this Research

The aim of this research is to design a new topology of SRM drive

circuit which is capable of shaping the phase current waveform in order to

minimize the rise time and the fall time which in turn leads to two significant

results, first, to achieve a more flat current pulse within the same pulse width

(the same dwell angle), hence increasing significantly the net developed

torque as the latter is proportional to the square of the phase current,

secondly, is to meet the condition of better performance at higher speeds.

The new topology is a modification of the conventional asymmetric

converter topology, Figure 2.6. The modification is achieved by inserting a

switched capacitance circuit in series with the motor phase as shown in

Figure 5.4.

The switched capacitance circuit in this case acts as a variable

capacitor which may be varied by changing the duty cycle of the two

semiconductor switches so that the value of the equivalent capacitance

tracks the variation of the phase inductance profile of the machine causing a

significant change in both the amplitude and the shape of the current

waveform.

The novelty of introducing the switched capacitance circuit to the field of

SRM drives is a main feature of this research. The main applications of the

switched capacitance circuits in electrical power field are the power active

filters and reactive power generation, while no research has been conducted

to introduce it to the field of SRM drive circuits.

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The thesis consists of six chapters, broken down as follows:

Chapter 1 is an introduction of the aim and the break down of the

thesis.

Chapter 2 is a critical review of the SRM designs and the different

topologies of the SRM drive circuits with a critical comparison showing the

advantages and the disadvantages of each topology together with the

suitable applications for it. Also, a brief description of the different control

schemes is presented.

Chapter 3 presents the fundamentals and theory of operation of the

switched reluctance motor showing the mathematical equations that govern

the electrical, the magnetic and the mechanical characteristics of the

machine.

Chapter 4 shows the mathematical and analytical derivation of the

characteristics of two different topologies of switched capacitance circuits to

be considered in this research which are the single capacitance double

switch, and the double capacitance double switch circuits, deducing the

relation between the effective capacitance and the duty cycle of the

semiconductor switches.

Chapter 5 presents the modeling of a 3-ph, 6/4 switched reluctance

machine using the Magnet software and simulation results are presented and

discussed in details for each of the above two cases.

And finally the conclusions and future work are presented in chapter 6.

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Chapter 2

Literature Review

2.1 Introduction

Switched reluctance motors (SRM) and their drives for industrial

applications are considered in many references to be of recent origin.

Krishnan, referred the first proposal of a variable reluctance motor for

variable speed application to 1969, and the originality of the motor itself to

1842 [1].

Some other authors dated back the first acknowledged application of

Switched Reluctance Motor to the late 1830s [7]. Since that date, the

Switched Reluctance Motor was proposed but with major drawbacks, which

severely limited the applications of this motor in industry, these major

drawbacks are:

- Necessity of electronic commutation [8].

- Complicated analysis due to non-linear characteristics.

- Difficulty of control.

- Need to shaft position sensor.

- Torque ripples.

- Acoustic noise.

However, if considering the fact that the Switched Reluctance Motor

together with its drive and control circuits should be designed as one single

block, it can be appreciated why the SRM was not applicable since the early

date on which it was invented; that is because of the unavailability of fast,

inexpensive, high-power switching devices and control techniques at that

time till the late 1960s, at which, most of the SRM drawbacks could be

overcome [7]. Many researchers paid attention to the analysis and modelling

of the SRM since that date, specially with the great development of software

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packages, which helped with accurate modelling of the machine parameters

such as PSPICE and MATLAB—[9-30].

This fact is more appreciated when one knows that unlike DC or induction

motors, the Switched Reluctance Motor can’t run directly neither from a DC

nor an AC supply, instead a power converter must supply unipolar current

pulses, timed accurately according to the inductance profile to produce

positive torque in the motoring operation mode [31].

It is of great importance to overview the various designs of Switched

Reluctance Motors as both the motor design and its drive circuit are severely

inseparable.

2.2 Configurations of Switched Reluctance Motor

The Switched Reluctance Motor is a doubly salient, single excited

machine, which has a number of critical parameters should be considered in

its design process; these parameters are : the dimensions of stator and rotor

laminations, winding details, number of poles, pole arcs, and number of

phases[1]. These critical parameters determine the electrical, magnetic,

mechanical, and thermal capabilities of the Switched Reluctance Motor.

The variety of combinations of number of phases with stator and rotor

number and shapes of poles led to a wide range of possible designs of the

SRM. The Rotary Switched Reluctance Motors, which is the scope of this

research, could primarily be divided into Radial field and Axial field

machines, Figure 2.1.

Within the radial field rotary machines, there are two possible designs, if

the stator and the rotor of the machine are symmetrical about their centre

lines and equally spaced around their periphery, this may be referred to as a

regular structured machine as this term was first adopted by T. Miller [31].

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Figure 2.1 Basic Configurations of SRM.

In the early 1990s, an alternative arrangement, called the dual rotor

pitch machine was introduced in the design of a five-phase 10/8 SRM but

with its rotor having two separate pole pitches, the authors introduced the

position theory as an extension to the basic modelling theory to encompass

the boarder range of SRMs [31]. The position theory added a new

categorization concept to SRMs on basis of the relative position of rotor

poles with respect to the nearest stator poles, according to which, machines

could be categorized to one position, two positions, or four positions machine

[31].

Researches related to the machine design have been carried out to

overcome the major drawbacks of SRM, specially those related to acoustic

noise and torque ripples. One other problem with the SRM arises only in

single and two phase machines, which is the existence of dead zones which

may lead to the failure of the motor to self start at certain positions of the

rotor.

The hybrid SRM was proposed to overcome this problem in the late

1980s, this type of motor utilizes a PM inserted either in the rotor or in the

stator iron in order to guarantee the possibility of providing starting torque at

all rotor positions. The idea of hybrid or PM SRM was applied later to multi

phase (3 and above) machines to enhance the torque/volume ratio and to

boost the efficiency of the machine [32, 33]. Other solutions were proposed

SRM

Rotary Linear

Radial field Axial field Longitu-dinal flux

Transv-ersal flux

Basic Structure

Short flux path

Single stack

Multi-stack

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to solve the self starting problem such as, the stepped-gap motor, Figure 2.2

which was proposed in 1986 [34], and the homopolar SRM, which was

applied to a two phase SRM design as shown in Figure 2.3 [35].

Figure 2.2 Different implementations of Stepped- gap Switched Reluctance Motors.

The axial field SRM in which the flux path is parallel to the shaft was

proposed in the early 1970s to meet the applications in which the total length

may be constrained, such as ceiling fans. The axial field SRMs have the

advantage of lower core losses than the radial field motors, however, they

have higher mutual inductance and higher magnetic pull on the rotor [1].

Figure 2.3 Two-phase homopolar SRM.

There are various configurations of SRM designs which were proposed

to improve the overall performance of the machine, e.g. a c-core stator was

proposed in [36] as shown in Figure 2.4 to increase torque capability and

efficiency and also to provide a higher flexibility in winding design, while a

new pole tip shape was suggested in [37], and a new notched teeth rotor

shape was suggested in [38] to reduce the torque ripple rate as shown in

Figure 2.5.

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Figure 2.4 Structure of c-core stator SRM.

In [4], a novel SRM with wound-cores which is made of grain-oriented

silicon steel was proposed to reduce the weight and volume of the SRM,

hence increasing the power/weight and power/volume capability.

Figure 2.5 Notched rotor teeth.

2.3 Converter Topologies for Switched Reluctance Motor Drives

It is essential before considering the different topologies of Switched

Reluctance Motor drive circuits to introduce the following features of the

motor which give it an attractive advance over other types of AC machines;

and affects the design of the drive circuit, these features are:

1. The torque in a SRM is independent of the polarity of the phase

excitation current, which means only one switch per phase winding is

required to energize or de-energize this phase.

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2. There is always one switch connected in series with a phase winding,

which makes the SRM self protected against shoot-through fault.

3. The phases of the SRM are electrically and magnetically

independent, which allows separate control of current and torque for

each phase, and also allows possible operation of the machine in

case of one phase winding failure, although with reduced output

power.

4. The mutual coupling between phases in a SRM can be neglected,

this also gives an advance for independent phase current and torque

control.

5. The phase inductance of the SRM varies with the rotor position in

either a linear or a nonlinear profile.

The previous facts about the SRM explain the expected function of the

drive circuit for this type of AC machines, which could be concluded in three

tasks; first, is to divert current into the phase only in the positive gradient

period of its inductance profile. Second, is to shape the energizing current of

each phase, including its amount and its rise and fall times, of course less

rise and fall times are desired to maximize the torque productivity during

motoring operation[17, 39][8]. Third task is to provide a path for the stored

magnetic energy in the phase winding during the commutation period,

otherwise it will result in excessive voltage stress across the phase winding,

hence across the semiconductor switching element leading to its failure, this

energy could be freewheeled, or returned to the DC source either by

electronic or electromagnetic means.

There are several topologies suggested to achieve the above function

of the drive circuit. These topologies are well classified in [1] based on

the number of switches used to energize and commutate each phase.

The most common configuration of SRM drive circuit is the asymmetric

type with freewheeling and regeneration capability, Figure 2.6. The

performance of this converter depends on the switching strategy, which

varies between simultaneous switching of T1 and T2, or switching one switch

ON and OFF while the other is ON all time. Selecting the proper switching

strategy, dwell angle and control technique (usually hysteresis current

control) will define the efficiency and application of this converter.

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The asymmetric converter is the most common for voltage source

operation for low power levels [40].

Figure 2.6 Asymmetric Bridge Converter.

Figure 2.7 R-Dump Converter.

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Figure 2.8 Bifilar Type Converter.

The R-dump converter, Figure 2.7, is one of the configurations which

has one switch and one diode per phase. The value of R determines the

power dissipation and the switch voltage. A compromise of R value should

be done to achieve both reasonable stress on the switch (increases with

higher R), and appropriate fall time of the current (increases with lower R).

Analysis and detailed design procedure of this converter is explained in [41].

The Bifilar type converter, Figure 2.8, also has one switch and one

diode per phase but with the capability of regenerating the stored magnetic

energy to the supply by the bifilar winding. This converter is also utilizing one

switch per phase. The bifilar converter has the drawbacks of reduced power

density, and the high stress on the switching elements due to the bifilar

windings inductance.

Figure 2.9 Split DC Supply Converter.

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Figure 2.9 shows the split DC supply converter which allows

freewheeling and regeneration. Proper design of the values of C1 and C2

should be done carefully to achieve charge balancing across the DC link.

However, this converter utilizes only half the value of the DC supply, and

also it is suitable only for motors with even number of phases.

One of the earliest drive circuits introduced for switched reluctance machines

is the C-dump converter, shown in Figure 2.10. In this converter, the stored

magnetic energy is partially diverted to the dump capacitor and recovered by

a single chopper and sent to the DC source.

Figure 2.10 C–Dump Converter.

The C-dump converter has the drawback of disability to provide zero

voltage across the phase winding during commutation period, which results

in increased acoustic noise, and deterioration of the winding insulation.

These drawbacks were overcome by adding a freewheeling transistor, which

may be used for active energy recovery replacing the energy recovery coil

further modifications were proposed to the conventional C-dump converter to

eliminate its drawbacks while maintaining its attractive advantages [42, 43].

The variable DC link converter is an attractive configuration of SRM

drives due to its advantages and its ability of operation in four-quadrant

sensor-less applications.

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Figure 2.11 Variable DC Link Converter.

The variable DC link could be achieved by inserting a front end

converter which may be a buck or a buck-boost converter. Figure 2.11 shows

a variable DC link converter with a buck-boost front end stage. The machine

input voltage can be varied from zero to twice the supply voltage, further,

faster commutation of the current is achieved. A combination of the C-dump

and the buck front end converters was proposed in [44] as a hybrid converter

that possesses the advantages of both topologies and overcomes their major

drawbacks.

All the above converter topologies are known as hard switching

topologies, since the power switches and diodes are switched ON and OFF

while their voltages and currents are nonzero. The converter topologies that

enable soft switching are known as resonant topologies, one of which is

shown in Figure 2.12 below.

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Figure 2.12 Resonant Converter.

The attractive advantage of zero switching losses which could be

offered by the resonant circuit is contradicted by the losses in its passive

elements, and the electromagnetic interference, EMI influenced by such

circuits. There are several configurations within the resonant converter

topology, depending on the resonance elements arrangement, (series or

parallel), the soft switching technique (ZCS or ZVS), and the application (is

phase current overlap required or not)[45, 46]. Few researches paid attention

to the resonant converter topology because of the un-encouraging

experimental studies [1].

More detailed study and suggestion of a new configuration based on the

resonance principle and utilizing a switched capacitance circuit to perform as

a variable capacitor is proposed in chapter 5 of this thesis.

The last converter topology to be presented in this section is the two

stage power converter, Figure 2.13 in which the three phase AC supply is

converted to a single phase variable frequency via a controlled

rectifier/inverter, the other stage is the commutating stage which energizes

phase windings [1].

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Figure 2.13 Two Stage Power Converter.

The two stage converter has the advantage of being capable of

returning the power from the machine to the supply side directly with no

limitations and eliminates the DC link capacitor. A comparison of the above

discussed topologies showing the advantages and disadvantages together

with useful application notes is presented in Table 2-1.

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Table 2-1 Comparison of Common SRM Drive Circuits

Type Switches

/phase

Diodes

/phase Advantages Disadvantages Application Notes

Asymmetric

Bridge 2 2

-Ideal for high performance

current and torque control.

-Allows greater flexibility in

controlling machine current.

-Capable of +ve, -ve, and

zero voltage output.

-Voltage stress across the

switching element is restricted

to Vdc.

-High switching losses.

-Larger Heat sinks.

-Not suitable for high power

applications.

Low power levels

inverters fed from a

voltage source.

R- Dump 1 1

-Compactness of converter

package.

-Lower cost due to minimum

number of switches and

diodes.

-Unable to apply zero voltage

output during current conduction.

-Reduced system efficiency.

-Rate of change of phase voltage

is doubled.

Low speed, low

switching frequencies.

Bifilar 1 1 -Compactness of converter

package.

-High stress on switching element.

-Reduced power density[1].

Not economical for

large motors.

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-Lower cost due to minimum

number of switches and

diodes.

-Capability of regeneration of

stored energy.

Split DC

supply 1 1

-Compactness of converter

package.

-Lower cost due to minimum

number of switches and

diodes.

-Capability of regeneration of

stored energy.

-De-rating of the supply voltage.

-Suitable only for motors with an

even number of phases.

Fractional hp motors

with even number of

phases.

C –Dump 1 1

-Minimum switches number.

-Independent phase current

control.

-Current commutation is limited by

the difference between the voltage

across Cd and the DC link.

-Not suitable for high speeds.

-Lower efficiency.

-Unable to provide zero voltage.

Low speed

applications

C –Dump 1 1 -Minimum switches number. -Only motoring operation is Suitable only for

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with

freewheelin

g transistor

-Independent phase current

control.

-Lower cost than C-dump.

-Higher power density than C-

dump.

-Less ripple on DC link

capacitor.

-Able to provide zero voltage.

possible.

-High rating of the freewheeling

switch.

-complexity of control when phase

currents overlap.

motoring operation.

Minimum

switch with

variable

DC-link

1 1

-Higher DC source can be

adopted

-Lower core losses[1, 44].

-Lower switching losses.

-Reduced acoustic noise.

-Lower commutation voltage.

-Lower overall system efficiency.

-Unsuitable for continuous

generative operation[1].

-Suitable for four

quadrant sensor-less

applications.

-Preferred in

generation mode of

operation.

Resonant

converter 1 1

-Low switching losses

(theoretically zero).

-Superior quality of current

waveform.

-High switching frequency

-Lower power density.

-EMI influence.

-Higher rating of switching

elements.

Suitable for high

frequency applications

(f>20kHz).

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capability.

Two –stage

power

converter

1(+6) 1(+6)

-Lower cost.

-Higher reliability.

-Higher power density.

-Higher number of switches.

-Not economical if regenerative

operation is not substantial.

Suitable for variable

speed, constant

frequency generation

using wind energy[8].

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However, the selection of the proper converter for a certain application

depends on many factors the designer has to compromise between them,

such as; the hp capability, size and volume, economic considerations, speed

requirements, switching frequency’s range and whether the machine is used

for motoring or for generation.

From the literature review and the above comparison between different

topologies of converters which are utilised as an SRM drive circuits, it has

been shown that the asymmetric converter topology is the most common

topology which is used for most of the applications of the switched reluctance

machines in industry, therefore this converter will be used after modification

to implement the new converter topology aimed from this research.

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Chapter 3

Fundamentals and Theory of Operation of SRM

3.1 Motor Construction

The Switched Reluctance Motor (SRM) consists of a salient pole stator

and a salient pole rotor. Only the stator carries windings (wound field coils of

a DC motor), the rotor has neither windings nor magnets and it is built up

from a stack of steel laminations (hence the SRM is referred to as a doubly

salient, singly excited motor) [47].

Figure 3.1 Basic Structure of SRM.

The SRM is classified as an AC synchronous machine, since the

excitation sequence of stator phases should be synchronized with the rotor

position to make the rotor rotates [47].

Each stator phase is consisted by connecting the two diametrically

opposite windings in series, as shown in Figure 3.1.

The switched reluctance motor is similar to the step motor except that

the former has fewer poles, larger step angle, and higher power output

capability.

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3.2 Theory of Operation

Figure 3.2 shows only two of the stator poles, and two of the rotor poles

to explain how the torque is produced in SRM. At the position shown in

Figure 3.2, the leading edge of the rotor pole meets the edge of the stator

pole (at this position the inductance of phase A is minimum and the

reluctance is maximum). If this stator pole is excited at this moment, (i.e,

both the opposite poles of the stator are energized to constitute opposite

magnetic poles), then the rotor pole is attracted to the stator pole causing the

rotor to rotate in clockwise direction due to the fact that in a magnetic circuit

the rotating member prefers to come to the minimum reluctance position at

the instance of excitation.

As the rotor starts moving, the inductance is increased with the rotor

position until it reaches its maximum value when the stator and rotor poles

are completely aligned (fully overlapped). The inductance remains constant

at its maximum as long as the two poles stay overlapped, this region is called

the maximum inductance dead zone, where the name dead comes from zero

torque production in this period.

Figure 3.2 Single Element of SRM.

θ5

θ1

βs βr

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As the rotor continues rotating, the poles are not completely overlapped

and the inductance starts to decrease until it reaches its minimum value

when the two poles are apart from each other and it remains at this value

until overlap occurs again, which is known as the minimum inductance dead

zone.

The variation of phase inductance of the stator coil with the angle of

rotation (θ) is illustrated in Figure 3.3.

While two rotor poles are aligned to the two excited stator poles,

another set of poles is out of alignment with respect to a different set of the

stator poles. The principle of operation depends on switching of currents into

stator windings sequentially such that each phase is excited when its

inductance is varying to produce positive or negative torque when the

inductance is increasing or decreasing respectively, and only the sequence

of excitation of stator phases determines the direction in which the rotor will

rotate.

3.3 Torque Production

The Switched Reluctance Motor is an electric motor in which torque is

produced by the tendency of its movable part to move to a position where the

inductance of the excited winding is maximized. During motor operation,

each phase is excited when its inductance is increasing and unexcited when

its inductance is decreasing.

Figure 3.3 Ideal profile of phase inductance.

θ1 θ2 θ3 θ4 θ5

Lu

La

Rotor position

Ph

ase

ind

uct

ance

Rotor pole

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The air gap is minimum at the aligned position (the position at which a

pair of rotor poles are exactly aligned with stator poles), the magnetic

reluctance to the flux flow is at its lowest; it will be highest at the unaligned

position. Thus, for a given phase, when the rotor is not aligned with the

stator, the rotor will move to align with the excited stator pole [47].

The key to effective control of Switched Reluctance Motor is to switch

the current from one phase to the next and to synchronize phase’s excitation

as a function of rotor position.

The current flowing in each stator phase is defined in magnitude, rise

and fall times by the following parameters: motor resistance (including coil,

wiring and on-state resistance of electronic switches), the inductance of the

motor coil. The rise and fall times are directly proportional to coil inductance

and inversely proportional to resistance.

The relation between the phase inductance, L and rotor position, θ can

be deduced using Figure 3.3. The significant changes in the inductance

profile are determined in terms of the stator and rotor pole arcs and number

of rotor poles neglecting saturation. The stator pole arc is usually less than

the rotor pole arc in most practical cases.

From Figure 3.3, different positions of the rotor can be derived as

follows[1]:

3.1

3.2

3.3

3.4

3.5

Where and are the stator and rotor pole arcs respectively and is

the number of rotor poles.

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The phase inductance has four distinct regions depending on the

respective rotor position along one complete revolution:

1. Unaligned inductance region: this occurs in the intervals 0-

and - at which the stator and rotor poles are not overlapping

and the flux is predominantly determined by the air path, thus

making the inductance minimum and almost constant. Thus,

these two regions have no contribution to torque production.

2. Poles overlapping region: in this region, - , the stator and

rotor poles begin to overlap and the flux path is mainly through

the lamination of both poles, this increases the inductance with

the rotor position, giving it a positive gradient, hence, if current is

impressed in the winding during this region, it will produce a

positive torque. The inductance reaches its maximum when the

overlap of the two poles is complete.

3. Aligned inductance region: due to the fact that the two pole arcs

of the stator and rotor are not equal, the movement of the rotor

during the region - doesn’t change the complete overlap of

the two poles, hence doesn’t change the dominant flux path, and

the inductance is kept constant at its maximum (aligned) value

giving no contribution to the generated torque. This dead region

serves on the other hand a useful function by allowing more time

for the current to come to a lower value when it is commutated.

4. Poles departing region: in this region, - , the rotor pole

continue moving away from alignment with the stator pole, which

is the opposite process to region 1, hence the inductance change

during this region is similar to that of region 1 but with a negative

gradient.

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3.4 Equivalent Circuit of a SRM

Neglecting the mutual inductance, an equivalent circuit of the SRM could be

derived as follows:

The instantaneous voltage across the terminals of a single phase of a

SRM winding is related to the flux linked in the winding by Faraday’s law;

equation 3.6

dt

dRiv m

φ+=

3.6

Where, v is the terminal voltage, I is the phase current, Rm is the motor

phase resistance, and φ is the flux linked by the winding, which varies as a

function of rotor position θ, and the motor current I, hence, equation 3.6 can

be expanded as:

dt

d

dt

di

iRiv m

θθ

φφ

∂++=

3.7

Equation 3.7 governs the transfer of electrical energy to the SRM’s

magnetic field. Multiplying both sides of equation 3.6 by I, gives an

expression for the instantaneous power in the SRM, equation 3.8

dt

diRivi m

φ+=

2 3.8

The left hand side of equation 3.8 represents the electrical input power,

while the first term of the right hand side represents the ohmic losses in the

motor winding, thus the second term of the right hand side must represent

the sum of mechanical output power and any power stored in the magnetic

field, since power is to be conserved. This is what equation 3.9 implies.

dt

wd

dt

wd

dt

di

fm+=

φ 3.9

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Where, Wm is the mechanical energy, and Wf is the magnetic field

energy. We can express the mechanical power as a function of torque, T and

the speed,ω as:

dt

dTT

dt

wd m θω ==

3.10

Substituting from equation 3.10 into equation 3.9 we get:

dt

wd

dt

dT

dt

di

f+=

θφ 3.11

Solving for T from equation 3.11 we get

θθ

φφθ

d

wd

d

diT

f−=),(

3.12

Figure 3.4 Magnetization Curve.

It is often desirable to express torque in terms of current rather than

flux, hence appears the concept of co-energy, Wc instead of energy. To

introduce the co-energy concept, consider the graphical interpretation of field

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energy, Figure 3.4. Solving equation 3.11 for Wf at a constant shaft angle,

gives:

φφ

diw f ∫=0

3.13

This is represented by the area to the left of the curve of Figure 3.4. The

co-energy for the same fixed angle, θ is given by:

∫=i

c diw0

φ 3.14

Which is represented by the area under the curve of Figure 3.4, it is shown

from figure that the sum of the magnetic field energy and the co-energy for a

fixed angle, θ is equal to the area of the rectangle which area is equal to (φ.i)

Hence we can write;

iww fc⋅=+ φ 3.15

Remember that we want to substitute Wf in equation 3.12 in order to

express the torque in terms of current. Then from equation 3.15 we have:

wddidiwd cf−+= φφ 3.16

Substituting from equation 3.16 into equation 3.12 we get:

θ

φφφφθ

d

wddididiT

c)(

),(−+−

= 3.17

And

dii

wd

wiwd

cc

c ∂∂

∂∂

+= θθ

θ ),( 3.18

For a constant current, from equation 3.17 the torque is simply given by

θd

wdT

c=

3.19

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It is often assumed in SRM analysis that the motor remains

magnetically unsaturated during operation, when this is assumed the relation

between flux and current is given by:

iL ⋅= )(θφ 3.20

Substituting from equation 3.20 into equation 3.14 we get

)(2

2

θLiw c

= 3.21

And from equation 3.19

θd

dLiT

2

2

= 3.22

Also, substituting from equation 3.20 into equation 3.6 we get

=++=+=⋅

θθθ

d

dL

dt

di

dt

diLRi

dt

iLdRiv mm

])([

θω

d

dLi

dt

diLRi m

++= 3.23

In equation 3.23, the three terms of the right hand side, and by analogy

to a series DC machine, it represent the resistive voltage drop, the inductive

voltage drop, and the induced EMF respectively. Hence, the induced EMF

could be given as

Kid

dLie bω

θω ==

3.24

Where Kb may be defined as the EMF constant similar to the DC series

excited machine and is given here as dL/dθ, which means that it depends on

the rotor position and is obtained for a constant current at that position.

From the above derivation, the equivalent circuit of an SRM phase could be

derived as shown in Figure 3.5.

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Figure 3.5 Single phase equivalent circuit of a SRM.

3.5 Static Characteristics of the SRM

The static characteristics of SRM include the flux linkage current

curves, co-energy curves, and the static torque curves. In the following

section, the experimental measurements of the parameters of the SRM is

shown as stated in [48], which is the same parameters used in this case

study.

3.5.1 Flux Linkage Current Curves

Flux linkage current curves represent the relationship between the

phase flux linkage and phase current at different rotor positions. The two

curves at the extreme aligned and unaligned rotor positions are considered

experimentally, and the intermediate curves are obtained analytically.

3.5.1.1 Aligned rotor position

The flux linkage current curve at aligned rotor position is obtained

experimentally as follows:

1- A certain phase of the motor is supplied by DC supply to ensure that

the rotor is settled exactly at the aligned position. By measuring the

current and DC supply, the phase resistance is obtained.

2- Then, the test is performed by exciting the same phase windings by a

variable AC voltage. The current is measured at different voltage

levels, and these data are used to obtain the flux linkage as a function

of the excitation current.

3- If the phase current iac is measured at a certain voltage Vac, then the

phase impedance Zph is given by:

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ac

ac

phi

VZ = 3.25

And the phase reactance Xph can be calculated from:

22

phph RZX −= 3.26

Where R is the phase resistance (is known from DC test).

4- The phase inductance is calculated by:

f

XL

ph

π2= 3.27

Where f is the frequency of AC supply (50 Hz.).

5- The flux linkage φ corresponding to the measured current is

obtained by:

iL ⋅=φ 3.28

This procedure is repeated for different levels of excitation current to

obtain the flux linkage as a function of that current.

3.5.1.2 Unaligned rotor position

The rotor must be fixed such that the poles of the excited phase are

facing an inter-polar space of the rotor, since the rotor is at unaligned

position. To achieve this position, two aligned positions are marked as

shown in the previous test, for two different phases. The rotor is hold on

mechanically in the midway between these two marked positions. At this

position, one of these two phases is excited with AC voltage source, and

the current is measured.

The flux linkage is obtained by using the same procedure discussed,

from step 3 to step 5, for last subsection. There is no possibility for

magnetic saturation at the unaligned position under normal operating

condition. So, one value of flux is enough to get the slope of this

characteristic, but for more accuracy more points are calculated.

Figure 3.6 shows the measured flux linkage current curves at both the

two extreme aligned and unaligned rotor positions.

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0 2 4 6 8 10 12 0

0.5

1

1.5

2

Current (Amp.)

Flu

x l

ink

age

(Web

.)

Aligned

Unaligned

Figure 3.6 Measured flux linkage-current curves at aligned and unaligned positions.

3.5.1.3 Flux linkage current curves at intermediate rotor positions

As a complete view of flux current characteristics, the flux current

curves at other intermediate rotor position angles must be obtained

analytically after obtaining the measured flux linkage curves at both

unaligned and aligned positions.

An analytical function that represents flux linkage characteristics over

the entire half rotor pole pitch may be expressed as [49]:

)()(),(0

θφθφ rn

N

n

nPCosii ∑=

= 3.29

Where φn(i) are suitable expression depending only on the current

variable, Pr is the number of rotor poles.

The first two terms in equation 3.29 are considered, because there are

only two known available values for both aligned and unaligned rotor

positions.

)()()(),( 10 θφφθφ rPCosiii += 3.30

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To find the values of φ0(i) and φ1(i) consider the following procedure:

By substituting in equation 3.30 assuming unaligned position (θ = θu =

0), also at aligned position (θ = θal = 2π / Pr). Then;

)()()( 10 iiiu φφφ += 3.31

)()()( 10 iiia φφφ −= 3.32

Solving the set of equations (3.31), and (3.32), then;

)]()([2

1)(0 iii au φφφ += , and 3.33

)]()([2

1)(1 iii au φφφ −= 3.34

Where φu, and φa are the flux linkage at both unaligned and aligned

positions.

By substituting equations 3.33, and equation 3.34 in equation 3.29, an

expression for the flux linkage characteristics is obtained:

)](1[2

)(),( θ

φθφ r

ua

u PCosiLi

iLi −−

+= 3.35

By choosing a different values of θ (between θ = 0, and θ = π / Pr), the

intermediate (φ, i) curves are obtained using equation 3.35. Usually choosing

the step with equal spaces rotor position angles. In the current case, the

intermediate flux linkage current curves obtained by spacing three

mechanical degrees. The number of (φ, i) curves between aligned and

unaligned positions are equal to fourteen curves as shown in Figure 3.7.

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0 2 4 6 8 10 12 14 0

0.5

1

1.5

2

Current (Amp.)

θ =0o

θ =12o

θ =24o

θ =36o θ =45

o

Flu

x l

ink

age

(Web

.)

Figure 3.7 Flux linkage-current curves of 6/4 SRM.

Current (Amp.) Position (Deg.)

Flu

x l

ink

age

(Web

.)

Figure 3.8 The three dimension of flux linkage, current, and position angle curves.

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Thus, the flux linkage current data along half rotor pole pitch is

completed, this data will be used to compute the co-energy curves, and it is

reversed and stored in the form of i(θ, φ) to be used later when solving the

motor differential equations. Figure 3.8 illustrates the three dimensions of flux

linkage, current, and rotor position curves.

Therefore, the vector of flux linkage can be obtained from the last

estimated curves for any values of rotor position angle and stator current or

by interpolation if it lies between any two closest curves as shown in Figure

3.8. The current values can be obtained form the corresponding values of

both flux linkage and rotor position angle. Then, all data are stored in a look-

up table matrix i(θ, φ). In this matrix, the current values are arranged such

that the flux linkage values represent the row index and rotor position angles

represent the column index [48].

3.6 Torque-Speed Characteristics

The torque-speed operating point of the SRM is essentially

programmable, and determined almost entirely by the control. This is one of

the features that makes the SRM an attractive solution. The envelope of

operating possibilities is limited by physical constraints such as the supply

voltage and the allowable temperature rise of the motor under increasing

load. In general this envelope is described by Figure 3.9 [2].

Figure 3.9 SRM Torque-Speed Characteristics.

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Like other motors, torque is limited by the maximum allowed current,

and speed is limited by the available bus voltage. With increasing shaft

speed, a current limit region persists until the rotor reaches a speed where

the back EMF of the motor is such that, given the DC bus voltage limitation

we can get no more current in the winding, thus no more torque from the

motor. At this point, called the base speed, and beyond, the shaft output

power remains constant at its maximum. At higher speeds, the back EMF

increases and the shaft output power begins to drop. This region is

characterized by the product of torque and the square of speed remains

constant [2].

3.7 Control Strategies of Switched Reluctance Motor Drives

There are different well known strategies of machine control depending

on the application, these are, position, speed, current, and torque control.

The switched reluctance machine is different from other types of DC and AC

machines because of its poles saliency and nonlinearity. Further more, the

current control strategy in SRM is different from torque control while these

two are synonyms in DC drives.

The SRM produces discrete pulses of torque, and the proper design of

the machine which allows overlapping inductance profile could make it

possible to produce continuous torque. The developed torque is controlled by

adjusting the magnitude of the phase current or by varying the dwell angle,

which is recommended to be kept constant in order to reduce the torque

ripples [1]. The control operation may be done using a position sensor

feedback signal, or using sensor-less operation, by estimating the position

from the magnetic characteristics of the machine [50-55].

In the following sections, a brief overview of the control principle of

different schemes is presented.

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3.7.1 Speed Control

The speed control scheme, Figure 3.10, consists of two loops, current

loop and speed loop through which the speed error is processed and

conditioned with the speed controller to obtain the current command signal,

i*, this current command is compared to the actual phase current feedback

signal to generate the current error signal. This later is processed through

the current controller to produce the command signal for the converter, v*,

and the switching of the phase is determined according to a predetermined

window, ∆i, of the hysteresis current controller. The currents are diverted into

each phase according to its position information which maybe measured or

estimated. In general, the speed control strategy consists of two actions, the

first is to regulate the motor speed by adjusting the duty cycle of a PWM

signal that activates the power converter, and the second action is to adjust

the advanced firing angle as a function of the motor speed to improve motor

efficiency and performance specially at high speeds [56].

Figure 3.10 Speed Control Closed-loop Block Diagram.

3.7.2 Current Control

The SRM is operated either in current control or voltage control mode.

The voltage control operation mode is cheaper in implementation but is not

convenient for servo-type applications, in this case current control operation

mode is essential [57].

1

Speed

Speed Controller MotorCurren t Contro ller Converte r

1

Reference Speed1i* v * v

Current

Speed

Speed

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The most significant parameter in the current control loop is the

hysteresis band, which is desired to be as small as possible in order to

reduce current ripples and to increase the bandwidth of the current loop,

however the residual current ripple content, the high-variable switching

frequency are the un-encouraging drawbacks of this approach [57].

3.7.3 Torque Control

Unlike DC and AC machines, the air-gap torque in the SRM has a

nonlinear relationship with the excitation current which makes the control

system more complex, since the torque is depending not only on the

excitation current but on the rotor position as well. The method of torque

control depends on the number of phases which are excited at the same

instant, which severely affects the torque ripple content and consequently the

speed ripples which in turn reduce the overall efficiency and performance of

the drive system [1].

The designer of a SRM drive system has to aim at one of two conflicting

concerns, maximizing the output torque, or maximizing the efficiency. The

efficiency is maximized by minimizing the dwell (conduction) angle of the

phase, while maximum torque is obtained when the dwell angle is

maximized. In general, two strategies of dwell angle are followed, either

constant or variable dwell angle, depending on the application. Different

modes of SRM commutation are given in [40].

Although the switched reluctance machine has a strong similarity to the

series excited DC and synchronous machines, it is different from these

machines from the control point of view, more complications arise in the case

of SRM due to the fact that the variable inductance of the motor is not only a

function of the rotor position, but the phase excitation current as well, in

contrast, for other machines, control strategies are based on the machine

parameters being almost constant for the control range.

The control requirement could be classified to low performance and

high performance categories based on torque ripples, and speed response

specification.

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The heart of any motor drive’s control system is current control [1]. In

most of the DC machine drives, torque control is synonymous with current

control, but because of the nonlinearity of the SRM, this concept is

significantly different.

3.8 Control Principle of SRM

Referring to Figure 3.11, the phase winding is switched ON during the

positive gradient period of the inductance profile for motoring operation. The

SRM produces discrete pulses of torque, and it could produce a continuous

torque if proper design of overlapping inductance profile of different phases

is achieved, on the other hand this overlap reduces the power density of the

motor and complicates the control of the SRM drive [1].

Figure 3.11 Switching strategy for motor operation.

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The average torque is controlled by adjusting the magnitude of the

phase current or by varying the dwell angle, θd. It is recommended, to reduce

torque ripples, to keep the dwell angle constant and vary the magnitude of

the phase current, which requires a current controller to be within the drive

circuit of the motor adding a safe operation feature to this approach.

It is essential to divert the current into the winding at the instant of

increasing inductance to ensure instantaneous torque production, but due to

the fact that the current can’t rise or fall instantaneously in an RL circuit, the

voltage has to be applied with a certain advance angle, θa , Figure 3.11, and

for the same reason current has to be commutated at a certain advance

commutation angle θco in order to bring the current to zero before the

negative gradient of the inductance profile is reached so that no negative

torque may be produced. These two advance angles are function of the

magnitude of the phase current and the speed of the rotor.

Figure 3.12 shows typical current waveforms for various advance

angles and dwell angles [1].

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Figure 3.12 Typical current waveforms for various advance and dwell angles.

The shaft position feedback information is essential in all control

strategies for generating switching commands for the power converter for the

position feedback loop, and for the speed feedback loop which can be

derived from the position data. There are several types of position sensors

commonly used which are;

- Photo-transistors and photo-diodes.

- Hall effect elements.

- Pulse encoders.

- Variable Differential Transformers.

In the current control technique, the magnitude of the current flowing

into windings is controlled using a control loop with a current feedback. The

current in a motor phase winding is directly measured with a current/voltage

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converter or a current sense resistor connected in series with the phase and

compared with the desired value forming an error signal. This error is

compensated via a control scheme such as PID and an appropriate control

action is taken [47].

This method has the disadvantage that even if the phase current is

maintained constant, the torque produced is not smooth not only because of

control strategy and phase commutation but also because of the nonlinear

relationship between torque and current. The torque ripples are undesirable

because it contribute to the problem of audible noise, vibrations, and also

introduce torque disturbances which manifest as velocity errors.

A solution to the problem of torque ripple is to profile the current such

that torque is the controlled variable (torque control). Since torque can’t be

sensed directly, this can only be done using a prior information about the

motor’s torque-current-angle characteristics. The torque control strategy is

based on following a contour for each phase of the SRM such that the sum

of torque produced by each phase is constant and equal to desired torque,

this desired total torque is calculated from the speed loop and is split into

desired phase torque via shaping function [47].

In the following chapter, a new technique utilising the switched

capacitance circuit to profile the phase current is discussed in details.

3.9 Sensor-less Operation of SRM Drives

Sensor-less operation of the SRM is desirable because of compactness

in weight and volume, also lower cost is achieved due to the elimination of

the mechanical assembly and mounting of the rotor position sensors. The

driving factor behind sensor-less operation of any machine drive system

including that of the SRM is the quest for low cost with high performance

drive. Three broad classes of rotor position estimation have been emerged in

research, these are the observer based scheme, the incremental inductance

based measurement using current magnitude or fall and rise time and finally

the inductance based estimation. A brief description of each of the previous

techniques is given in the following sections [1].

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3.9.1 Incremental Inductance Measurement [1]

This method uses the fact that the current rise and fall times are

proportional to the incremental inductance, and under certain assumptions

the rise and fall times reflect the incremental inductance and hence the rotor

position itself. The only advantage of this method is that it only needs to

measure the current and its rise and fall times to predict the rotor position

and can use the active phase itself while it has many disadvantages.

3.9.2 Observer based rotor position estimation [1]

This technique depends on the real time solution of the SRM system

equations which gives estimates of the current, speed and rotor position. To

obtain this, it is required to know the rotor speed dynamics obtained through

the electromechanical equation coupling the air gap torque to the mechanical

system with rotor inertia and friction constants. For estimation, the machine

model incorporating the error variables with their gain adjustment feature

constitutes what is known as an observer.

3.9.3 Inductance Sensing

As the direct rotor position sensors don’t provide any information about

electrical characteristics of the motor because they are insensitive to

inductance profile variation with rotor angle, and as the torque production is

actually dependent on the rate of change of co-energy with rotor position, it

appears that a desired instantaneous torque can be obtained from

instantaneous inductance information rather than rotor position [47]. Since

there is at least one idle phase in a SRM, the inductance of that phase can

be sensed for the purpose of commutation control. The inductance can be

estimated from the measurements of the motor terminal voltages and

currents.

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3.9.3.1 Phase Pulsing

A voltage pulse V is applied to an un-energized phase by the drive

converter for a period of time ∆T and the change in coil current ∆I is

measured. The inductance is obtained from:

I

TL

∆∆

= 3.36

3.9.3.2 Frequency Modulation

Inductance information is encoded in a frequency modulated signal

using a low voltage analogue circuit.

3.9.3.3 Phase Modulation

A low alternating voltage is applied to an un-energized phase and the

phase angle difference between the input voltage and the resulting current is

detected, the inductance is given by:

ω

ϕtanRL =

3.37

Where, ϕ is the phase angle.

3.9.3.4 Amplitude Modulation

A low level alternating voltage is applied to an un-energized phase and

the amplitude of the resulting current is mapped to the coil inductance. The

inductance can be expressed as:

RI

VL

m

m 2

2

2

1−=

ω

3.38

Where, Vm is the amplitude of the input alternating voltage, Im is the

current amplitude, and R is the resistance in the circuit.

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3.9.3.5 Self-Voltage Technique

The inductance of the active phase is estimated in real time from

measurements of the active phase current and phase flux. If Iph is the current

in the active phase linking a flux φph then the phase inductance is given by:

IL

ph

ph

ph

φ=

3.39

3.9.3.6 Artificial-Intelligence-based inductance estimation [58]

Most of the difficulty in understanding the operation and design of the

switched reluctance machine drives originates from the fact that the switched

reluctance machine is a doubly-salient, highly nonlinear machine. This

makes it an ideal candidate to incorporate artificial intelligence in a switched

reluctance machine drive.

Recently, extensive research work has been conducted in the field of

sensor-less operation of switched reluctance machines utilising artificial-

intelligence-based inductance estimation, artificial-intelligence-based position

estimation and artificial-intelligence-based electromagnetic torque estimation

as well as using artificial intelligence techniques for machine design and

control. A brief illustration of some artificial-intelligence-based techniques is

presented in the following sections.

As discussed earlier, the switched reluctance machine has a phase

inductance which is a nonlinear function of the stator phase current and the

rotor position. It is possible to use a fuzzy-logic-based estimator to estimate

the phase inductance of the SRM. The inputs to this fuzzy estimator are the

stator phase current and the rotor position while the output is the phase

inductance. The universe of discourse for the two input variables is divided

into an appropriate number of fuzzy sets for the stator current and an

appropriate number of fuzzy sets for rotor position. In the fuzzification stage,

the corresponding membership function values are obtained respectively.

For this purpose, 7 triangular membership functions are used for the rotor

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position, where the corresponding fuzzy sets are B1 to B7, shown in Figure

3.13 and 9 triangular membership functions for the stator current, where the

corresponding fuzzy sets of which are A1 to A9. The universe of discourse for

the output variable which is the phase inductance in this case is divided into

11 fuzzy sets, C1 to C11 in Figure 3.13, in which, C1 is used for the smallest

inductance value which physically corresponds to zero rotor position and

smallest stator current, while for the largest inductance value C11 is used.

Figure 3.13 Input and output membership functions

for fuzzy inductance estimation.

The phase inductance is determined by using the appropriate If-Then

rules of the fuzzy-logic estimator which in general take the form “if i is A and

θr is B then L is C”, where i, θr and L are the stator phase current, the rotor

position and the phase inductance respectively.

The fuzzy output is computed by using the sup-min method, while the

crisp output can be calculated in the defuzzification stage by using the height

defuzzification technique described in [58], the crisp output in this case is the

actual phase inductance.

Figure 3.14 shows an example of the estimated phase inductance being

compared with the experimentally obtained one.[58]

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Figure 3.14 Phase inductance, (a) Experimentally

obtained. (b) fuzzy-logic-based.

3.9.3.7 Artificial-Intelligence-based position estimation

Besides the conventional techniques used to estimate the rotor position

in a switched reluctance machine, the universal function AI-based position

estimators are ideal candidates in position-sensor-less SRM drives.

Figure 3.15 shows an ANN-based position estimator where it is

assumed that the flux linkage-current characteristics of the switched

reluctance machine are known and the ANN is used as a nonlinear function

approximator of these characteristics.

The ANN can be a multilayer feed-forward neural network and the

training can be based on back-propagation. [58]

The input to train the ANN are the input data pairs of the flux linkage, φs

and the stator current, is while the corresponding output is the rotor position,

θr.

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Figure 3.15 ANN-based position estimator.

However, to decide which side of the alignment the rotor is, angles from

more than one phase has to be estimated. In the shown system of Figure

3.15, the stator voltage, us and the stator current, is are measured, and the

flux linkage, φs is calculated from the measured values of us and is by

integration. In this technique, errors are expected to occur which leads to an

inaccurate estimation of the rotor position especially near the two extreme

positions, the aligned and the unaligned position.

It is possible to have more accurate ANN-based position estimator

where the role of the neural position estimator is not to approximate the static

characteristics, but its role is to approximate the relationship between the

output quantity which is the rotor position and the inputs which are the stator

current and the stator flux under real operating conditions. In this case, an

initial test stage where the motor is run under its real operating conditions

and the input and output data are measured and used to train the ANN, a

position sensor is needed only during this training data collection stage.

It is also possible to have another ANN-based position estimator

scheme where the ANN directly estimates the position by using the

monitored stator voltage and current. The training of this ANN can be used

on data which is obtained in an initial test phase where apposition sensor is

needed as well. Also, a fuzzy-neural estimator of Mamdani or Sugeno type

can be used to replace the ANN to eliminate the problem of finding the

number of hidden layers and hidden neurons.

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Another system which uses an adaptive network fuzzy inference system

(ANFIS) to estimate the rotor position was illustrated in [10] to estimate the

rotor position of a 6/4 switched reluctance motor. This system which is

shown in Figure 3.16 uses a first order Sugeno-style fuzzy system with two

inputs, which are the flux linkage and the stator currents, and one output,

which is the rotor position.

Figure 3.16 ANFIS structure for 2 inputs and 1 output.

An indirect method for rotor position estimation both at standstill and

during running conditions has been presented in [10] by applying a reduced

voltage to the stator phase windings for a short duration, the initial rotor

position is accurately predicted, which ensures the starting of SRM at any

initial rotor position without starting hesitation and also in the desired

direction of rotation. The proposed method gave an accurate estimation of

the rotor position with an error less than 0.1% for low current while the error

was less than 0.5% for high current. This position estimation algorithm with

the shown error percentages, ensures a sensor-less high performance and

reliable SRM drive operation.

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3.9.3.8 Artificial-Intelligence-based electromagnetic torque estimation

AI-based techniques could be used to estimate the electromagnetic

torque in a switched reluctance machine drive, for this purpose, neural or

fuzzy-neural networks can be used. [58]

The electromagnetic torque produced by a switched reluctance machine

is a function of the rotor position and the stator flux linkage which in turn is a

nonlinear function of the stator current. This is why it is difficult to implement

a mathematical-model-based estimator of the electromagnetic torque, for this

purpose an AI-based estimator could be used, where the inputs to this

network can be the stator current and the rotor position.

To increase the robustness of the estimator, extra inputs can also be

used such as, the turn-off angle and the stator current limit. Suggestion of

the type and structure of such a network is given in [58].

Another ANFIS model is presented in [59] where an indirect method to

measure the static flux linkage was used and then the co-energy method (via

the principle of virtual displacement) was used to calculate the torque

characteristics from data on flux linkage versus current and rotor position. A

hybrid learning algorithm, which combines the back propagation algorithm

and the linear least-squares estimation algorithm, identifies the parameters

of the ANFIS. After training, the ANFIS flux linkage model and ANFIS torque

model become in agreement with experimental flux linkage measurements

and the calculated torque data. In the same research, an ANFIS current

model and an ANFIS torque model were used to study SRM dynamic

performance. The structure of the ANFIS and the ANFIS models for the

estimation of flux linkage and torque are shown in Figure 3.17 and Figure

3.18 respectively.

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Figure 3.17 Structure of the ANFIS.

Figure 3.18 ANFIS models

(a) for calculating flux linkage (b) for calculating torque.

3.9.3.9 Artificial-Intelligence-based SRM design

The AI-based technique can be used to obtain the geometric

parameters of a switched reluctance motor to meet a certain operating

condition such as minimizing the torque oscillations at low-speeds.

An ANN is presented for this purpose which is a multilayer feed forward,

back-propagation ANN, whose inputs are the geometrical parameters, the

magneto-motive force and the rotor position, while its output is force.

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The torque ripples in a switched reluctance motor can be minimised

either by designing the motor with an optimum geometry or by shaping the

stator current profile. It is useful, even if the stator current is shaped, it is

useful to design the doubly salient geometry that minimizes the torque

ripples. In Figure 3.19, an ANN-based force estimator is shown, the input

layer of this ANN has 5 neurons and the five inputs are the three geometrical

parameters (where Λ is the tooth pitch, δ is the air gap width, ts is the stator

tooth width and tr is the rotor tooth width) and the other two inputs are the

normalised rotor position, θrn=θr/Λ and the magneto-motive force, F.

Figure 3.19 ANN-based force estimator.

The number of nodes in the hidden layers is found by trial and error.

More details of the AI-based control of the switched reluctance machine is

given in [58].

Another AI-based system is presented in [60], where a Genetic-Fuzzy

Algorithm (GFA) is used to optimise the design parameters of a 8/6 four

phase switched reluctance machine with two objective functions, the

efficiency and the torque ripples.

Figure 3.20 shows a flow chart of that algorithm while Table 3-1 shows

a comparison between the different design parameters and objective

functions obtained by the initial design, the fuzzy method and the GFA

method. Where, the shown parameters in the table represent; the stator

pole-arc, the rotor pole-arc, the rotor tooth-height, the rotor internal radius,

the stator tooth height, the stator steel thickness, the stator external

diameter, the rotor external diameter, the number of turns per stator-phase,

the efficiency and the torque ripple percentage respectively.

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Figure 3.20 Optimal design of SRM by GFA.

Table 3-1 Comparison of design parameters and objective functions.[60]

Parameter βs° βr° hr

(mm)

yr

(mm)

hs

(mm)

ys

(mm)

Ds

(mm)

Dr

(mm)

Nph η% TR%

Initial 21 23 19.4 12.9 25.8 17.4 183.5 96.5 28 92.7 28.44

Fuzzy 20 23 19.3 15 23 15 176.9 100.3 28 92.1 15.4

GFA 20.3 23.7 19.2 14.6 20.5 14.7 170.3 99.3 26 93.1 10.4

The results as stated in [60] have shown an increase of 0.4% in the

efficiency and a reduction of about 18% in the torque ripples compared with

the initial design parameters.

The use of artificial intelligence have become familiar in the field of

electrical machine drives in general and in particular in the field of switched

reluctance machine drives as it is a very useful tool in the rotor position

estimation which allows sensor-less operation of the switched reluctance

machine, besides using it as has been shown in previous sections in

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58

inductance estimation, torque estimation and the geometrical design of the

motor.

As a matter of fact, the artificial intelligence is very useful to implement

the designed system in this research as it will help to estimate the accurate

values of the phase inductance at each switching instant of the switching-

capacitance, as it is very critical in this case study to find the accurate value

of inductance to resonate with the switched capacitance, as well as

calculating the duty cycle, also the artificial intelligence techniques will be of

great help with synchronising the switching instants of the main switches of

the phase with the switches of the switched-capacitance circuit that is

besides the improvement in the overall design and performance of the

machine drive system as shown above.

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Chapter 4

Switched Capacitance circuit applied to an SRM Driver topology

4.1 Proposed technique to profile the phase current

The idea of this technique aims at producing a current profile which is

close to the ideal current waveform (ideally a square pulse) during the torque

production period, which means, a current waveform with fast rising time,

ideally zero, a flat top to produce maximum torque, a fast fall time, ideally

zero. The ideal case is not achievable in practice, but the more close to ideal,

the higher overall efficiency and power to weight capacity we get.

In the conventional converter systems utilized with SRM, switching on

the current is done at a certain advance angle in order to allow the current to

build up before the phase inductance reaches the positive gradient region,

which leads to excessive conduction losses with zero torque production for a

considerable period. Similarly, switching off the current is done at a certain

advance angle in order to avoid the negative gradient region of the

inductance, which leads to considerable reduction of the developed torque,

hence the importance of profiling the current in the previous way is

appreciated.

4.2 Switched capacitance circuit

There are a considerable variety of switched capacitance circuits

depending on the number of capacitors and the number of switches utilized.

Only two types of switched capacitance circuits will be considered here,

these are the single capacitance double switch, SCDS and the double

capacitance double switch, DCDS circuits for efficiency and size

considerations of the drive circuit, as using a DCDS circuit with a 3-phase

motor for example, means adding 6 capacitors and six semiconductor

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switches to the drive circuit, which means, increased volume and weight and

more switching losses.

4.2.1 Single Capacitance, Double Switch (SCDS) Circuit

A schematic diagram of a single capacitor double switch circuit is shown

in Figure 4.1. The circuit consists of a capacitor, C and two semiconductor

switches, S1 and S2 connected as shown.

Figure 4.1 Single Capacitance Double Switch Circuit.

The switches S1 and S2 are switched ON and OFF alternately, i.e. if S1

is ON, S2 is OFF and vice versa. The effective capacitance, Ceff is the

capacitance measured from terminals XX, which will be proven to vary with

varying the duty cycle of the switching element resulting in a variable

capacitance within the range between C and infinity for duty cycles of 1 and

zero respectively.

To deduce the mathematical equations which describe the circuit

operation, a current limiter should be connected to the circuit to limit the

transient current value through the switches, this current limiter is an inductor

and a small resistor connected in series with the switching capacitance

circuit, as shown in Figure 4.2, the only difference which should be made

when applying this circuit to an SRM motor phase, is to replace the fixed

inductor with a variable inductor which varies as a function of the rotor

position.

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Figure 4.2 Switched capacitance circuit with a current limiter.

The circuit shown in Figure 4.2 has two branches connected alternately

to the supply, the first branch contains L, R and C connected in series when

S1 is ON, and the second branch contains L and R connected in series when

S2 is ON.

The voltage equations of these two branches are as follows, depending

on the duty cycle, D of the switching element, S1:

At D=0;

dt

diLRtitv s

+= )()( 4.1

At D=1;

)()()( tv

dt

diLRtitv cs

++= 4.2

And the instantaneous current, i(t) is given by:

dt

tvdcti

c )()(

)=

4.3

If the supply voltage is given by;

)cos()( ψω += tVtv ms

4.4

The instantaneous value of the current for each case is found to be:

For D=0;

)cos()( 111 ϕω −= tIti m

4.5

Where;

R

Lωϕ tan

1

1

−=

4.6

And

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62

)(22

1

LR

VI

m

m

ω+

= 4.7

For D=1;

)cos()( 222 ϕω −= tIti m

4.8

Where;

R

cL )(

tan

1

1

2

ωω

ϕ−

=−

4.9

And

)1

(

2

2

2

cLR

VI

m

m

ωω −+

=

4.10

The steady state capacitor voltage, Vc will be given by equation 4.11

)sin(2)( ϕωω

−= tc

IV

m

ct

4.11

if we adjust R so that R << ωL and R<< cω

1, the phase angles ϕ1 and ϕ2 will

be ± (π/2).

4.2.1.1 The Switching Function

Switching function is defined as the closing and opening interval pattern

of switching by considering equal to 1 whenever the switch is ON and zero

whenever the switch is OFF.

Figure 4.3 Switching Function.

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63

The switching function takes the form of a train of pulses of a unity

amplitude, Figure 4.3. The complexity of the generation of this train of pulses

arises due to the fact that it has to be pulse width modulated in a pattern that

controls the value of the equivalent capacitance between points XX, Figure

4.1. In the following is the derivation of the relation between the duty cycle of

switch S1, and the effective capacitance between XX.

Let the switching frequency be fs, which means a period, T and an angular

frequency ωs, where;

fT

s

1=

4.12

And

fss πω 2= 4.13

The angular duration of the unit-value period is 2πD rad, where D is the

duty cycle, and the boundaries of the unit value period with respect to the

time zero are 0 and 2πD rad.

From above the switching function can be expressed as:

∑∞

=

+=1

)sin()cos()(n

nn tnBtnAtf ss ωω 4.14

Calculating for the coefficients of Fourier expansion, we get:

∫+

===tt

t

on

DTtdttf

TA

on

1

1

)(1

0

4.15

== ∫+ tt

ts

on

dttntfT

A n

1

1

)cos()(2

ω

[ ] [ ]

−+= tnttn

nT sons

s

11 sin)(sin2

ωωω

4.16

== ∫+ tt

ts

on

dttntfT

B n

1

1

)sin()(2

ω

[ ] [ ]

−+−= tnttn

nT sons

s

11 cos)(cos2

ωωω

4.17

Substituting from equations 4.15, 4.16 and 4.17 into equation 4.14, we get:

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64

( [ ( ) ] ]ttnnT

Dtfonsn

s

+∑+= ∞

= 11 sin2

)( 1ω

ω

[ ] ) [ tntn ss ωω cossin 1⋅−

( [ ( ) ] [ ] ) [ ] tntnttn ssons ωωω sincoscos 11⋅−+−

4.18

For simplification, the switching instant is selected to be t1=-(ton/2) which will

reduce equation 4.18 to:

[ ]tnnT

tn

Dtf sn s

ons

ωω

ω

cos

sin4)(

1

2⋅

+= ∑∞

=

4.19

And by substituting ωs=2π/T into equation 4.19, we get

( )( )tn

n

nDDtf s

ππ

cossin2

)(1

⋅+= ∑∞

=

4.20

In the preceding calculation, )(tf is the switching function of switch S1,

and the switching function of switch S2 will be the complement function of it,

hence

( )( )tn

n

nDDf s

n

t ωπ

πcos

sin21

1

'

)( ⋅= ∑−−∞

=

4.21

The voltage across points XX, Figure 4.1, is given by:

)()( tvtfv cXX⋅=

4.22

Where;

∫ ⋅=t

c dttitfc

tv0

)()()(1 4.23

The voltage across the inductor,

Figure 4.2, is given by:

[ ] [ ]=⋅+⋅= )()()()()( ' titfdt

dLtitf

dt

dLtv L

[ ])()()()( ' titftitfdtd

L ⋅+⋅= 4.24

Substituting f(t)+f’(t)=1, then:

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65

)()( tidt

dLtv L

⋅= 4.25

Similarly the voltage across the resistor is given by:

)()( tiRtv R⋅=

4.26

Hence we can rewrite the voltage equation of the circuit,

Figure 4.2 as follows:

dttitftfc

tidt

dLtiRtv

t

s )()()()()()(0

1⋅++⋅= ∫

4.27

If the value of R is selected so that R << Xc and R<<XL, then the resistive

term in equation 4.27 could be neglected, therefore it could be rewritten as:

dttitftfc

tidt

dLtv

t

s )()()()()(0

1⋅+= ∫

4.28

According to [61], if the switching frequency is high ( 10≥m ), the above

equation could be simplified for only the fundamental components to:

[ ] )()(2

tiXXDtv Lcs⋅−= 4.29

Where Xc and XL are calculated at the supply frequency.

The peak value of the voltage vxx is given in terms of total branch reactance

by:

IXDv cXX

^2

^

= 4.30

And the effective capacitive reactance is given by:

I

vX

XX

c eff^

^

= 4.31

Substituting from equation 4.31 into equation 4.30 we get:

XDX cc eff

2=

4.32

Hence;

D

cc eff 2

= 4.33

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66

Figure 4.4 Relation between D and Ceff for SCDS circuit.

It is clear from the above discussion that this circuit could be used as a

variable capacitor, depending on the duty cycle, starting with the value of the

fixed capacitor at D=1, and increasing gradually with the reduction of D in an

exponential proportion, Figure 4.4.

4.2.2 Double Capacitance, Double Switch (DCDS) Circuit

Another topology of the switched capacitance circuit, is the Double

capacitance Double Switch circuit, Figure 4.5. In this topology, there are two

branches of a fixed capacitor in series with a semiconductor switch in each

branch.

The principle of operation of the DCDS circuit is the same as that of the

SCDS one, hence the derivation of the relation between the duty cycle and

the effective capacitance between A and B is similar, with the difference that

it might be referred to either of the two branches C1 or C2.

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Figure 4.5 Double Capacitance Double Switch Circuit.

Using the same approach which has been used in the SCDS case, and

applying it to Figure 4.6, we can write the voltage equations as stated in

equation 4.34.

Referring to branch C2, and at D=0, voltage equation is given by

)()()( 1 tvdt

diLRtitv cs

++= 4.34

While at D=1, the voltage is given by equation 4.35

)()()( 2 tvdt

diLRtitv cs

++= 4.35

Figure 4.6 DCDS topology with a current limiter.

The current, i(t) is given by equations 4.36 and 4.37 at D=0 and D=1

respectively.

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68

dt

tvdcti

c )()(

1=

4.36

dt

tvdcti

c )()(

2=

4.37

The voltage across AB is given by equations 4.38 and 4.39 as referred

to branch C1 or branch C2 respectively. [61]

IXDXDv ccAB

^

2

2

1

2^

][ )1( ⋅+= −

4.38

IXDXDv ccAB

^

1

2

2

2^

][ )1( ⋅+= − 4.39

From equation 4.31 and referring to branch C1 we get

][2

2

1

2

^

^

)1( XDXDI

vX cc

AB

c eff

−+==

4.40

Where Xceff is the effective capacitive reactance between A and B

cD

cD

c eff 2

2

1

2 111)1(

ωωω⋅+⋅= −

4.41

From which;

cD

cD

c eff 2

2

1

2 111)1( −+=

4.42

cccDcD

c eff 21

1

2

2

2

)1(1 −+=

4.43

Taking the reciprocal of equation 4.43 gives the value of Ceff in terms of

the fixed capacitors of the two branches and the duty cycle referred to

branch C1.

cDcD

ccc eff

1

2

2

2

21

)1( −+=

4.44

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Dividing both the numerator and the denominator of equation 4.44 by C1

we get:

)1(2

1

22

2

Dcc

D

cc eff

−+⋅

=

4.45

Let;

cc

1

2=γ 4.46

Substituting from equation 4.46 into equation 4.45 we get:

)1(22

2

DD

cc eff

−+=

γ

4.47

Dividing both numerator and denominator by γ, we get;

)1(22

1

1DD

cc eff

−+

=

γ

4.48

Both equations 4.47 and 4.48 represent the effective capacitance

between points A and B, Figure 4.6, where D is the duty cycle of the switch

in series with C1.

A plot of equation 4.47 is shown in Figure 4.7, for different values of γ.

Figure 4.7 Relation between D and Ceff for DCDS circuit as referred to branch C1.

If the duty cycle, D is referred to branch C2 and using equation 4.39; we can

get:

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70

][1

2

2

2

^

^

)1( XDXDI

vX cc

AB

c eff

−+==

4.49

cD

cD

c eff 1

2

2

2 111)1(

ωωω⋅+⋅= −

4.50

cD

cD

c eff 1

2

2

2 111)1( ⋅+⋅= −

4.51

cc

cDcDc eff 21

2

2

1

2

)1(1 −+=

4.52

Taking the reciprocal of equation 4.52, we get:

cDcD

ccc eff

2

2

1

2

21

)1( −+=

4.53

Dividing by C2

)1(1 2

2

1

DD

cc eff

−+

=

γ

4.54

And dividing by γ

)1(22

2

DD

cc eff

−+=

γ

4.55

Equations 4.54 and 4.55 represent the value of the effective

capacitance in terms of the fixed capacitors C1 and C2, where D is the duty

cycle of the switch in series with C2.

A plot of equation 4.54 is shown in Figure 4.8, for different values of γ.

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Figure 4.8 Relation between D and Ceff for DCDS circuit as referred to branch C2.

The feature of this topology is that the maximum effective capacitance

between points A and B, Figure 4.5, could be up to the sum of both fixed

capacitors (C1+C2), also it gives more flexibility to obtain the same value of

the effective capacitance at two different settings (a high and a low value) of

the duty ratio, due to the bell function shape of the relation, Figure 4.7and

Figure 4.8.

4.3 Implementation of the Switched-capacitance Circuit

The schematic diagram of Figure 4.9 shows a simple verification of a

switched capacitance circuit formed by two capacitors, each capacitor is

connected in series with two MOSFET switches and the two parallel

branches are connected to an inductor across a sinusoidal power supply.

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Figure 4.9 Schematic diagram of the implemented switched capacitance circuit.

The two cases discussed above in this chapter have been implemented

in the Lab to verify the theoretical relations deduced above between the duty

cycle and the effective capacitance for the two cases, the single-capacitance,

double-switch case and the double-capacitance, double-switch case.

Figure 4.10 Experimental setup of the SCC.

The experimental system is setup as shown in Figure 4.10 which shows

the following components from right to left; the capacitor bank, the PC, the

DC power supply, the two switches with their drive circuits, the iron-cored

coil, multi-meters, the AC mains, zero crossing detector circuit, and the

microprocessor board respectively.

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(a) (b)

Figure 4.11 (a) Drive circuit of the MOSFET switches. (b) Microprocessor board.

The switching signal is fed to the driver circuit of the power MOSFET

(STP11NK40Z) as shown in Figure 4.11(a), this switching signal is obtained

from the output port of a 8085 microprocessor board Figure 4.11(b), this

board is Kimberry Ltd product, model MT885. A simple assembly program is

written to generate a switching signal which has a duty cycle varying

between 0.1 and 0.9 while a zero detector circuit is used to detect the supply

frequency and synchronize it with the generated pulse from the

microprocessor port, the output of the zero detector circuit is supplied to the

input port of the microprocessor.

The power diode rectifier bridge shown in Figure 4.9 is used to rectify

the AC current through the MOSFET switch.

The duty cycle of the power switch is varied from 0.1 to 0.9 and the

voltage and current are measured, from which the capacitive impedance

could be calculated and hence the effective capacitance of the circuit

assuming that the ohmic resistance of the circuit is negligible.

The plot of the duty cycle against the effective capacitance for the

single-capacitor double-switch circuit is shown in Figure 4.12 for the value of

the single capacitor, C=10µF.

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Figure 4.12 Experimental plot of D against Ceff for SCDS circuit.

Figure 4.13 Experimental plot of D against Ceff for DCDS circuit.

0

50

100

150

200

250

300

350

400

450

500

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Duty Cycle, D

Eq

uiv

ale

nt

Ca

pa

cit

an

ce

(u

F) C2=C1

C2=2C1

C2=C1/2

0

200

400

600

800

1000

1200

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Duty Cycle, D

Eq

uiv

ale

nt

Ca

pa

cit

an

ce

Theoretical Curve

practical Curve

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The plot of the experimental results which is obtained for the double-

capacitance double switch circuit are shown in Figure 4.13 for three different

cases which are comparable to the cases considered in Figure 4.7.

The deviation of the experimental characteristics of both circuits from

the theoretical characteristics is due to the fact that the capacitance is

calculated from the voltage and current readings which was not accurate due

to the gradual accumulation of the voltage across the capacitor which doesn’t

allow an exact reading of the this voltage, besides the approximation

assumed by neglecting the ohmic resistance of the circuit, but the

experiment however verifies the effect of the switching capacitance circuit

that acts as a variable capacitor between the terminals where the effective

capacitance is measured.

4.4 Other topologies of switched capacitance circuit

In the following sections, different topologies of the switched

capacitance circuit which were presented in [62] are shown in brief. It is to be

considered into account that the switched capacitance circuit could be used

in two different modes, the first mode is utilising the resonance energy

transfer concept, where the electrical stored energy in the capacitor is

interchanged with the magnetic stored energy in the motor inductor or

regenerated to the DC supply alternately, the second mode is utilising the

switched capacitance circuit as a variable capacitor.

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4.4.1 Single-capacitance triple-switch circuit

Figure 4.14 Single-capacitor triple-switches.

The system shown in Figure 4.14 illustrates a single-capacitor, triple-

switch circuit which utilises the resonance energy transfer concept to

interchange energy between the capacitor, C and the motor inductor, L. The

capacitor C is charged via switch S2 by the energy stored in the motor

inductor, L. This capacitor, C, discharges its energy back to the motor

inductor via switches S1 and S3 at the beginning of the energizing period of

the motor phase, θ1 and θ5 in Figure 3.3.

Figure 4.15 Single-capacitor, triple-switches circuit with a coil.

In Figure 4.15, a single-capacitor, triple-switch system with an external

coil is illustrated. In this scheme, the resonance energy transfer concept is

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applied as before. The energy stored in the inductance of the motor is

transferred to the capacitor C when the switch S3 is open (OFF) and the

switch S2 is closed (ON), this lasts for a time interval equals to 1/2π√(LC)

seconds at the beginning instant of the maximum inductance dead zone, θ2

in Figure 3.3. During the minimum inductance dead zone, θ4 in Figure 3.3,

switch S1 is closed for an interval equals to 1/2π√(L1C) seconds to transfer

the capacitor energy to the DC supply and the inductor L1. The inductor L1

acts as a current limiter against high current surge in switch S1 as well.

4.4.2 Single-capacitor 5-switches circuit

Figure 4.16 Single-capacitor 5-switches circuit.

Another system of a single-capacitor and 5-switches is shown in Figure

4.16 where the capacitor C is charged via switches S2 and S3 while

discharges its stored energy to the motor inductor via switches S1 and S4.

4.4.3 Hybrid switched capacitance systems

In the following, some switched capacitance circuit topologies are

shown, such systems are utilising both modes of operation, the resonance

energy transfer mode and the variable capacitance mode, hence the name

hybrid systems is given to such systems of switched capacitance circuits.

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Figure 4.17 Single-capacitor triple-switches system with SCC.

Figure 4.18 Single-capacitor 5-switches system with SCC.

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Figure 4.19 Single-capacitor 6-switches system with SCC.

In such systems, the variable capacitance effect of the SCC is used to

control the amplitude of the current while the resonance energy transfer is

used to improve the time response of the current waveform, in particular, the

rising and falling edges. Operation of various circuits is given in [62].

4.5 Applying the switching capacitance circuit to SRM drive topology

In the following chapter, the simulation results will be discussed for each

of the two above topologies, the SCDS and DCDS, and the validation of

these circuits will be proved and compared with the conventional asymmetric

converter from several points of view, including the effect of the switched

capacitance circuit on the rise and fall times of the current waveform, the

average torque, the harmonic content and the overall efficiency of the drive

system.

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Chapter 5

Modelling and Simulation of the Proposed Drive Circuit

5.1 Introduction

Most studies concerning dynamic simulation of the switched reluctance

machine have been achieved by programming, also software designed to

simulate electric network systems as the EMTDC and EMTP have been

used. These techniques although very useful, have lack of flexibility [19].

However several simulation studies have been done using the so called

circuit-based languages such as SPICE, MATLAB Simulink or M-file,

MATRIX, VISSIM and MATHCAD to establish a model of the switched

reluctance machine. [11, 16-30, 63]

The SPICE models of the switched reluctance motor systems have the

advantage of accurate modelling of the electrical and the electronic

components of the drive circuit, but it is not capable of providing an accurate

model of the machine due to the fact that the magnetic circuits of the stator,

the air gap and the stators can’t be separated [64]. The MATLAB model of

the switched reluctance motor has the advantages of higher flexibility and

open environment which is capable of interacting with many other languages

such as C language as well as interface with digital electronic hardware such

as PIC Microcontrollers and DSPs which makes it more flexible in the control

modelling and processing, yet, the MATLAB environment with both the

Simulink and the M-file formats give an approximate model of both the

machine and the electronic and electrical components of the drive circuit.

However, few software packages have been developed recently to

simulate the switched reluctance machine accurately, such as the PC-SRD

developed by the speed laboratory in the university of Glasgow and the

Magnet software which is used in this research.

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5.2 Magnet Software

The modelling and simulation work of this research has been carried out

using the Magnet software, which provides a friendly environment to model

the machine with its real mechanical and electrical parameters and computes

the electrical, magnetic, mechanical and thermal variables of the machine

taking into account the transient with motion effects, Figure 5.1 shows the

designed model of a 3-phase, 6/4 switched reluctance machine. For

simplicity and time saving, only half of the model is constructed as shown in

Figure 5.1 and Figure 5.3 as the other half of the machine will be a mirror

image of it.

Figure 5.1 Geometric Modeller of Magnet software.

The software supports 2D and 3D solid modelling construction of

components besides allowing the users to build their own library of user-

defined materials producing a wide and flexible variety of designs.

Magnet includes a circuit modeller, Figure 5.2 which permits the user to

connect the designed coils and power electronic devices to circuit drives and

loads in order to properly simulate the voltage and current present at the

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82

terminals. It allows the selection of the coil material, the type whether solid or

stranded, the number of turns, the internal resistance besides any initial

conditions. The circuit components comply with SPICE standards.

Figure 5.2 Circuit modeller of Magnet software.

Once the geometrical model is produced and the drive circuit is

designed, the software utilises the finite element mesh analysis, as shown in

Figure 5.3 to calculate the magnetic characteristics of the machine as well as

the electrical and thermal characteristics. The limitation of this software with

respect to the research purpose, is that it takes very long time to run one

simulation for a full cycle, also it plots only one graph at a time with the real

time on the x-axis. For comparison reasons or to show the response with

respect to the position angle, the curve data has to be exported to excel and

re-plotted in terms of the desired parameter.

The Magnet has a plug-in that allows interaction with MATLAB which

makes it capable of achieving the advantages of both the SPICE model with

respect to the electronic components and the MATLAB model with respect to

flexibility and control schemes.

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Figure 5.3 Finite element mesh of the solved model.

5.3 Parameters of the Simulated Machine

The parameters of the simulation model is taken from the 3-ph, 6/4

switched reluctance motor as in [48], this machine is a 0.5 kW with the

parameters shown in Table 5-1 below.

Table 5-1The machine parameters.

Stator outer diameter. Ds 134.3 mm.

Stator internal diameter. Dsi 114.3 mm.

Stator core axial length. Lcs 100 mm.

Stator core width. Cs 10 mm.

Rotor pole height. hr 13.35 mm.

Air gap. g 0.25 mm.

Shaft diameter. Dri 10 mm.

Stator pole arc. βs 40o

Rotor pole arc. βr 45o

Number of turns per phase. Nph 600

Winding wire diameter. Dw 0.5 mm.

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The machine model is developed using the geometrical modeller as

described before with the true mechanical and electrical parameters shown

in the above table.

5.4 Drive Circuit

The drive circuit is based on the asymmetric converter circuit with the

switched capacitance circuit inserted in series with the phase windings as

shown in Figure 5.4.

Figure 5.4 Proposed drive circuit.

The two topologies of the switched capacitance circuits which are

discussed and analysed in chapter 4, are simulated here, the simulation

results of both circuits are compared with each other and with the results

obtained from the conventional asymmetric converter alone without inserting

the switched capacitance circuit.

For economical and size considerations of the converter circuit, the

other topologies of the switched capacitance circuits which include more than

two capacitances and/or two switches are not considered, as for each phase

there will be two capacitances and two power switches added to the original

asymmetric drive circuit besides the control circuit which may lead to a

significant increase in the size and volume of the converter, hence a

decrease in the power to volume ratio.

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5.4.1 Asymmetric Converter Drive

The main aim of this chapter is to study the effect of the proposed

drive circuit on profiling the current wave shape and how it affects the output

torque as it is the control variable. It was stated before, in chapter 3, that the

principal of torque control of the switched reluctance motor depends on two

methods, either controlling the amplitude of the phase current or changing

the dwell angle. As a matter of fact, changing the dwell angle means in other

words allowing the phase current to flow for more time in order to develop

positive torque to reduce torque ripples. The proposed drive circuit has

shown an achievement of the advantages of both previous methods

together, as it allows the control of the amplitude of the phase current and

makes the current pulse more flat within the same dwell angle.

For this purpose, which is the study of the effect of the proposed

circuit on the current wave shape and the torque ripples, comparison is being

held between the output waveforms obtained from the conventional

asymmetric drive circuit, Figure 5.5, without inserting the switched

capacitance circuit and the waveforms obtained from operating the motor

under the same conditions after inserting the switched capacitance circuit.

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86

Figure 5.5 Conventional Asymmetric Converter.

The conventional asymmetric drive circuit is setup as shown in Figure

5.5, with the motor parameters shown in Table 5-1.

5.4.1.1 Simulation results for the Asymmetric converter drive

For the study purpose, the motor is derived in two different modes of

operations, the single phase operation mode, which means only one phase

is energized at any instant while other phases are idle, and the two phase

operation mode, where phase two is energized at an instant when current is

still flowing in phase one. The single phase operation mode is used only to

examine the effect of the switched capacitance circuit on shaping the current

waveform. Simulation results of the single phase mode operation with dwell

angle of 24° is shown in Figure 5.6 to Figure 5.8 below.

ph

as

e 2

T1

T2

ph

as

e 3

T1

T2

ph

as

e 1

T1

T2

V1

PW

L

D1

S4

S5

D2

S3

D3

D4

S6

D5

S1

1

D6

S1

2

R1

17

R3

17

R4

17

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Figure 5.6 Phase current profile for single phase operation mode.

Figure 5.6 shows the current pulse of the machine phase which is

energised at the instant t= 8 ms for a period of 4 ms, which corresponds to a

dwell angle of 24°. The current reaches its rated value of 2.3 A in 1.5 ms. By

definition, the rise time of this current pulse is 0.96 ms, which is the time

required for the current to increase from 0.23 A to 2.07 A. Similarly we can

find the fall time of this current pulse to be 3.5 ms. The phase voltage and

torque pulse of the same phase are shown in Figure 5.7 and Figure 5.8

respectively. These waveforms are to be compared with the corresponding

waveforms resulting from the operation of the SRM under the sae conditions

after inserting the switched capacitance circuit within the converter.

-0.5

0

0.5

1

1.5

2

2.5

3

6 8 10 12 14 16

Time (ms)

Cu

rre

nt

(A)

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Figure 5.7 Voltage across the motor phase.

Figure 5.8 Torque pulse developed by a single phase.

The torque pulse of Figure 5.8 has a peak of 3.54 Nm.

In the following section, the new drive circuit topology is presented

using the single-capacitance double-switches, switched capacitance circuit.

-300

-200

-100

0

100

200

300

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Vo

ltag

e (

V)

-1

0

1

2

3

4

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

To

rqu

e (

N.m

)

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5.4.2 Single Capacitance Double Switch (SCDS) drive Circuit

The switched capacitance circuit is inserted in series with the motor

phase, the circuit consists of a single capacitance connected in series with a

semiconductor switch to form one branch which is connected in parallel with

another semiconductor switch as shown in Figure 5.9 below. The 17 Ω

resistor represents the phase ohmic resistance measured in section 3.5.1.1.

The value of the fixed capacitors, C1, C2 and C3 is selected to be 60µF

as will be explained below.

Figure 5.9 Drive circuit utilising single-capacitance double-switch circuit.

5.4.2.1 Switching Strategy

In order to hold a valid comparison between the current case where the

single-capacitance double-switch switched capacitance circuit (SCC) is

inserted in series with the motor phase, and the previous case where the

conventional asymmetric converter is used, the switching pattern of the main

switches of each phase (S3, S4, S5, S6, S11 and S12) is kept the same, while

the switching pattern of the switched capacitance circuit switches (S1, S2, S7,

S8, S9 and S10) is designed so that the resulting effective capacitance of the

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circuit tracks the variation of the phase inductance profile to resonate with it

at the supply frequency.

5.4.2.2 Calculation of the effective capacitance, Ceff

From the above discussion and for a given value of the phase

inductance, L at any instant, the relation between L and Ceff can be written as

stated in equation 5.1 below which represents the resonance frequency of an

RLC series circuit:

CLf

effπ2

1

0=

5.1

Where; f0 is the supply frequency in our case, from which, Ceff could be

found from equation 5.2 as:

fLC eff 2

0

1

2 π=

5.2

5.4.2.3 Calculation of Duty Cycle, D

For the single capacitance double switch SCC, the duty cycle is

calculated straight forward from equation 4.33 to be as stated in equation 5.3

below.

C

CD

eff

=

5.3

In the above equation, in order to calculate for D, the value of C, which

is the fixed capacitor, is the only unknown as Ceff is calculated as above. So,

the switching strategy is based on the estimation of the value of L at each

instant of the operation, from which the corresponding value of Ceff is

calculated, hence the duty cycle D which is continuously varying with the

variation of the phase inductance.

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5.4.2.4 Determining the value of the fixed capacitor, C

The value of the fixed capacitor, C is a factor of determining the duty

cycle at which the semiconductor switch is operated, although it is arbitrary,

there has to be a minimum value of C so that the duty cycle is not less than

10% of the period of the switching function, so from equation 5.3 the value of

the fixed capacitor, C can be found as follows:

)(max

min CC

Deff

=

5.4

DCC eff

2

minmax)( ⋅= 5.5

According to the maximum value of the effective capacitance which is

366 µF (this is the value of Ceff which resonates with the minimum

inductance) and setting Dmin to 0.1 the exact value of C could be found, this

value will be the maximum effective capacitance which could be obtained

between the terminals XX of Figure 4.1 at D=0.1. The max value of Ceff

according to Figure 4.4 is the value of the fixed capacitor, C divided by D2

which is 0.01 in this case. As the value of C is arbitrary, so it is selected to be

60 µF as this value will require a duty cycle greater than 0.15 to get the 366

µF and the maximum value of D will be around 0.9 which will be more

convenient for practical implementation.

5.4.2.5 Simulation results for SCDS drive circuit

The corresponding waveforms for those shown above are presented

below for the phase current, voltage and torque pulse at the transient

(starting) period.

In this case, the switching frequency of the switched capacitance circuit

is varied over a wide range in order to study its effect on the current profile

and on the overall performance of the drive circuit, the shown waveforms are

for a switching frequency of 1kHz as it is recommended in [61] to keep the

ratio of the switching frequency to the supply frequency greater than 10 in

order to reduce the switching harmonics. Study has been carried out for a

wide range of switching frequencies between 300 Hz up to 100 kHz with 0.5

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92

kHz increment in order to examine the effect of the switching frequency on

various characteristics of the motor and drive circuit.

Figure 5.10 Phase current profile for SCDS circuit, f=1kHz.

Figure 5.11 Voltage across the motor phase for SCDS circuit, f=1kHz.

-1

0

1

2

3

4

5

6

6 8 10 12 14 16

Time (ms)

Cu

rre

nt

(A)

-300

-200

-100

0

100

200

300

400

500

6 8 10 12 14 16

Time (ms)

Vo

lta

ge

(V

)

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Figure 5.12 Torque pulse developed by a single phase for SCDS circuit, f=1kHz.

As it can be seen from the above figures of the phase current profile,

Figure 5.10, the phase voltage, Figure 5.11, and the torque pulse developed

per phase, Figure 5.12, some significant effects of the switching capacitance

circuit can be found compared to the case of the asymmetric converter drive

circuit on both the current shaping and the torque pulse consequently, the

effect of the switched capacitance circuit on the phase current and the

developed torque is discussed below.

(a) Effect of SCC on the phase current profile

Figure 5.13 shows the combination of the two current waveforms

resulting from the simulation of the two cases, these are: the asymmetric

converter without the SCC, and the same converter with the SCC inserted in

series with the motor phase, setting the switching frequency of the SCC to

1kHz. From Figure 5.13 the following points can be obviously found out:

-1

1

3

5

7

9

11

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

To

rqu

e (

N.m

)

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Figure 5.13 Current profiles for the asymmetric converter with and without SCC.

1. The amplitude of the current pulse is increased in the second

case to 4.79 A instead of 2.3 A in the first case, which represents

108% increase of the amplitude of the starting current.

2. The current pulse starts rising up at the instant t=7ms instead of

8 ms (the exact switching instant of phase 1), which in other

words is equivalent to an advance angle of 6°.

3. Comparing the two current profiles show that the new technique

allows the control of the phase current profile to give the effect of

controlling of both the dwell angle and the amplitude of the phase

current. The dwell angle is a factor of optimizing the efficiency,

while the current amplitude is a factor of maximizing the

developed torque. Actually the dwell angle in the second case is

the same as the first case, but the flat top pulse with the fast rise

and fall times gives the same effect as if the dwell angle has

been increased.

-1

0

1

2

3

4

5

6 8 10 12 14 16

Time (ms)

Cu

rre

nt

(A)

with SCC,f=1kHz

without SCC

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(b) Effect of SCC on the developed torque

Considering Figure 5.14 below, which represents the two torque pulses

resulting from the two above cases, the significant effect on the torque pulse

is clearly shown under the same operating conditions which is due to the fact

that the torque developed by the switched reluctance machine is actually

proportional to the square of the phase current (i2). This fact leads to make

the effect of any slight change of the current profile more significant on the

developed torque as could be seen in Figure 5.14. The torque pulse in the

case of using the SCC starts to build up exactly at instant t=8 ms or slightly

before it, instead of starting at t=8.5 ms in the first case. Also, the flat top of

the torque pulse means an increase of the average value of the developed

torque and hence the overall efficiency of the drive system. Finally it could be

noted that the peak value of the torque pulse is increased from 3.54 Nm to

10.58 Nm which is equivalent to 198.9 % increase.

Figure 5.14 Developed torque for the asymmetric converter with and without SCC.

-0.5

1.5

3.5

5.5

7.5

9.5

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

To

rqu

e (

Nm

)

with SCC,f=1kHz

without SCC

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96

(c) Effect of SCC on the voltage stresses

The effect of using the switched capacitance circuit on the phase

voltage could be seen in Figure 5.15 below, which shows the voltage being

chopped during the ON period at the switching frequency (1kHz) in this case.

The voltage chopping increases the voltage stress over the motor phase to

271 V (RMS) which represents 23% more than the asymmetric converter

case before inserting the switched capacitance circuit. However, this

increase of voltage across the machine phase doesn’t reflect on the voltage

stress across the upper semiconductor switch as it occurs only between the

instants 8 ms and 12 ms, while the switch is ON, this can be clearly seen in

Figure 5.16.

Figure 5.15 Voltage stress over the machine phase.

-400

-300

-200

-100

0

100

200

300

400

500

6 7 8 9 10 11 12 13 14 15

Time (ms)

Vo

lta

ge (

V)

with SCC,f=1kHz

without SCC

RMS value

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97

Figure 5.16 Voltage stress across the upper switch, S4.

(d) Effect of SCC on the current harmonics

The effect of using the switched capacitance circuit is studied for the

previous case which is the single-capacitor double-switch circuit with a

switching frequency of 1kHz compared with the case of the conventional

asymmetric converter without using the switched capacitance circuit.

-230

-200

-170

-140

-110

-80

-50

-20

10

6 7 8 9 10 11 12 13 14 15

Time (ms)

Vo

ltag

e (

V)

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98

Figure 5.17 Respective Harmonic Amplitudes.

The respective amplitudes of odd harmonics in both cases are shown in

Figure 5.17 while the total harmonic distortion factor (THD) is shown in

Figure 5.18 for both cases. However, the THD decreases with increasing the

switching frequency according to the profile shown in Figure 5.19.

Figure 5.18 Total Harmonic Distortion (THD).

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

Ha

rmo

nic

Am

pli

tud

e

i1 i3 i5 i7 i9 i11 i13 i15 i17 i19 i21

Harmonic Order

without SCC

with SCC, f=1kHz

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

To

tal

Harm

on

ic d

isto

rtio

n (

TH

D)

without SCC with SCC, f=1kHz

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99

Figure 5.19 Variation of THD with switching frequency.

However, the calculation of the THD is not very accurate as it has been

calculated using a semi-analytical semi-numerical method [63] which needs

at least 200 samples to be read which was not available in some cases due

to technical issues with the software, also some of the undesired harmonic

orders could be eliminated, but it is not in the scope of this research.

(e) Effect of the SCC on the overall efficiency

Referring to equations 3.8 and 3.9, the mechanical output of the motor could be written as:

dt

wdRivi

dt

wd f

m

m−−=

2 5.6

That is, taking the ohmic losses and the magnetic stored power away of

the electrical input power. Hence, by determining the ohmic losses and the

magnetic energy in both cases (the one of the asymmetrical converter and

the one with the switched capacitance circuit), comparison of the effect of

using the switched capacitance circuit on the overall efficiency of the system

can be achieved.

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

1 11 21 31 41 51 61 71 81

Switching frequeny (kHz)

TH

D f

acto

r

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100

Figure 5.20 Ohmic Losses per coil.

The ohmic losses profiles in both cases as obtained from the simulation

results are shown in Figure 5.20, where the shown ohmic loss is per coil of

the stator winding (this value has to be multiplied by 2 to find the ohmic

losses per phase) while the instantaneous magnetic energy profiles are

shown in Figure 5.21.

Substituting the average values of the ohmic losses ( i2Rm), and the

magnetic power (dwf/dt) into equation 5.6, the overall efficiency, η is found to

be η=93.06% for the asymmetric converter circuit and η=91.43% for the

switched capacitance converter circuit.

-1

1

3

5

7

9

11

6 8 10 12 14 16

Time (ms)

Oh

mic

Lo

sses (

W)

with SCC, f=1kHz

without SCC

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101

Figure 5.21 Instantaneous Magnetic Energy.

(f) Effect of the SCC on the switching losses

The reduction in the overall efficiency can be referred to the increased

harmonic content of the phase current and the switching losses in the

switched capacitance circuit. The contribution of the switched capacitance

circuit to the switching losses is carried out by comparing the switching

losses in the two cases, the asymmetric converter without the SCC and the

case with the use of the SCC at 1kHz, bearing in mind that in the first case,

nearly all of the power dissipated in the MOSFETs occurs when the device is

in the ON state [65] and this is included in the ohmic losses.

The switching losses, Ps can be calculated to a good approximation

using equation 5.7 below. [66]

τfIVP s

mm

s 2= 5.7

Where; Vm is the maximum voltage stress on the switch; Im is the

maximum current through the switch; fs is the switching frequency; and τ is

-0.1

0.1

0.3

0.5

0.7

0.9

1.1

1.3

1.5

6 8 10 12 14 16

Time (ms)

Mag

neti

c E

nerg

y (

J)

with SCC,f=1kHz

without SCC

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102

the period of the switching interval, which is the sum of the delay time plus

the rise time specified in the device datasheet.[64]

Equation 5.7 is applied to the current case study with referring to Figure

5.22 below, which shows the voltage stresses over the two power switches

associated with the switched capacitance circuit at a switching frequency of

1kHz, from which τ can be estimated, hence the switching losses can be

calculated. A compromise has to be done between the harmonic content

which decreases with increasing the switching frequency and the switching

losses which increases with increasing the switching frequency.

Figure 5.22 Voltage stresses over S1 and S2 at 1kHz.

5.4.2.6 Effect of the Switching Frequency

The effect of the switching frequency of the switched capacitance circuit

has been studied over a wide range of switching frequencies between 300

Hz and 100 kHz in order to examine the effect of the switching frequency on

profiling the phase current and its influence on the developed torque, the

harmonic distortion, the switching losses hence the overall efficiency of the

drive system.

-250

-200

-150

-100

-50

0

50

100

150

200

250

8 9 10 11 12

Time (ms)

Vo

ltag

e (

V)

ττττ

S1

S2

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103

The following figures from Figure 5.23 to Figure 5.34 show the different

profiles of phase current for switching frequencies between 300 Hz and 100

kHz at the same dwell angle of 24° as stated earlier. The current profiles are

compared with the asymmetric converter current profile, which is shown in

dotted line in all graphs.

Figure 5.23 Current profiles for 300 Hz and 500 Hz.

At 300 kHz the current waveform is as shown in Figure 5.23, the

simulation results showed high current and voltage spikes over the motor

phase after the second switching interval at this frequency, the voltage spike

reached few kilovolts which led to a significant deformation of the magnetic

characteristics (the flux linkage, the magnetic energy, and the magnetic co-

energy) of the machine, however, it was recommended in [61] not to use a

switching frequency less than 10 times the supply frequency which means a

switching frequency of 500 Hz minimum.

-0.5

0.5

1.5

2.5

3.5

4.5

6 8 10 12 14 16

Time (ms)

Ph

as

e C

urr

en

t (A

)

f=500 Hz

f=300 Hz

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104

The full details of the case of 1 kHz have been shown above as it was

the case of lowest switching losses, with a relatively high peak and good time

response.

At 1.5 kHz, the simulation results showed lower peak of the current

waveform than that at 1 kHz, with higher switching losses and a negative flux

linkage-peak of about 0.35 Wb as shown in Figure 5.24. Also, the simulation

results showed high voltage spikes (10 kV) over the switches S1 and S2

under the same operating conditions as the 1 kHz case.

Figure 5.24 Flux linkage at 1.5 kHz.

The results of switching frequencies between 2 kHz and 7 kHz have

shown good current and voltage profiles of the motor phase with normal

operating conditions of the power electronic switches, the limitation of this

range of frequencies is the high switching losses shown in Figure 5.35.

There has been an unexpected failure of the system at a frequency of

7.5 kHz.

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1.2

6 8 10 12 14 16 18 20 22

Time (ms)

Flu

x L

inkag

e (

Wb

)

f=1.5 kHz

without SCC

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105

Figure 5.25 Current profiles for 1kHz and 1.5 kHz.

Figure 5.26 Current profiles for 2 kHz, 2.5 kHz and 3 kHz.

-0.5

0.5

1.5

2.5

3.5

4.5

6 8 10 12 14 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=1 kHz

f=1.5 kHz

-0.5

0.5

1.5

2.5

3.5

4.5

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=2.5 kHz

f=2 kHz

f=3.5kHz

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106

Figure 5.27 Current profiles for 4 kHz and 5 kHz.

Figure 5.28 Current profiles for 5.5 kHz and 6 kHz.

-0.5

0.5

1.5

2.5

3.5

4.5

5.5

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=4 kHz

f=5 kHz

-0.5

0.5

1.5

2.5

3.5

4.5

5.5

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=5.5 kHz

f=6 kHz

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107

Figure 5.29 Current profiles for 6.5 kHz and 7 kHz.

The examination of the behaviour of the converter-motor system in the

switching frequency range between 8 kHz and 30 kHz has shown the current

profiles as in Figure 5.30 and Figure 5.31 below, with normal voltage

stresses and peak currents, while it has shown maximum increase in the

output mechanical energy at a switching frequency of 20 kHz as shown in

Figure 5.47.

The switching frequency range above 40 kHz has proved to have very

slow time response of the current waveform in most cases as could be seen

from figures below, besides the extremely higher switching losses in the

power electronic switches and a significant deformation of the magnetic

characteristics of the machine which led to a very low value of the average

developed torque due to negative torque pulses and a very poor overall

efficiency due to the extremely high switching losses.

-0.5

0.5

1.5

2.5

3.5

4.5

5.5

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=7 kHz f=6.5 kHz

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108

Figure 5.30 Current profiles for 8.5 kHz and 10 kHz.

Figure 5.31 Current profiles for 20 kHz and 30 kHz.

-0.5

0.5

1.5

2.5

3.5

4.5

5.5

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=10 kHz f=8.5 kHz

0

2

4

6

8

10

12

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=20 kHz

f=30 kHz

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109

Figure 5.32 Current profiles for 40 kHz and 50 kHz.

Figure 5.33 Current profiles for 60 kHz and 70 kHz.

0

2

4

6

8

10

12

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=40 kHz

f=50 kHz

0

2

4

6

8

10

12

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=70 kHz

f=60 kHz

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110

Figure 5.34 Current profiles for 80 kHz and 100 kHz.

The effect of changing the switching frequency of the switched

capacitance circuit is obviously readable from the above figures, which show

the change of the current profile with changing the frequency including the

amplitude, the rise and fall times, the flatness of the top, and the advance

angle, however the comments and detailed calculations are shown for a case

study of the 1 kHz frequency as stated in section 5.4.2.5 (a).

The relation between the different parameters of the current profile and

the switching frequency of the switched capacitance circuit could not be

represented by neither a mathematical nor an empirical relation up to the end

of this research, but it will be an interesting field of research for the future

work.

The significant parameter according to which the switching frequency

could be decided is the switching losses as if it goes to high levels with

increasing the switching frequency it will severely affect the overall efficiency

of the system besides the increased size and cost of the heat sinks

associated to overcome the problems of overheating of the power

semiconductor switches.

0

0.5

1

1.5

2

2.5

3

3.5

6 7 8 9 10 11 12 13 14 15 16

Time (ms)

Ph

ase C

urr

en

t (A

)

f=100 kHz

f=80 kHz

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111

Figure 5.35 below shows the calculated switching losses for each

switching frequency within the studied range.

Figure 5.35 Switching losses in terms of the switching frequency.

According to the calculations of the switching losses and as it could be

seen in Figure 5.35, the minimum switching losses occurs at the frequency

fs=1 kHz, hence it is selected as a case study for the comparisons and

discussions above. The frequencies above 10 kHz are neglected as they

have shown unacceptable levels of the switching losses compared with the

power level of the drive system under consideration.

5.4.3 Two Phase Operation

The above discussion has been considering the single phase operation

of the SRM in order to compare the influence of inserting the switched

capacitance circuit on different parameters of the drive system, the single

phase operation means that one phase of the machine is energised at a

time, while the other phases are idle. But from the practical point of view, the

single phase operation mode leads to high torque ripples which contribute to

the acoustic noise, mechanical vibration, and velocity errors due to the

0

20

40

60

80

100

120

140

160

180

200

0 1 2 3 4 5 6 7 8 9 10 11

Switching Frequency (kHz)

Sw

itc

hin

g L

os

ses/p

ha

se (

W)

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112

torque pulsation during the operation of the machine, therefore the two or

multi-phase operation is recommended as one factor to reduce the torque

ripples, the other factors are minimizing the hysteresis band of the current

control loop and keeping the dwell angle constant over the operation range.

Therefore, simulation is repeated under the same conditions as before

while allowing the phase currents to overlap.

The maximum limit of the overlap angle, θomax, could be calculated from

equation 5.8 below. [1]

)1

21

(2

max

qP r

o−−=

πθ

5.8

Where; Pr is the number of rotor poles and q is the number of phases.

The maximum overlap angle according to equation 5.8 is found to be 15°.

However, the overlap angle is adjusted to 9° and the simulation results

for this case are shown in the following figures, where Figure 5.36 and Figure

5.37 are showing the phase currents and the developed torque respectively

for the asymmetric converter without the SCC circuit while Figure 5.38 and

Figure 5.39 are showing the phase currents and the developed torque

respectively for the converter with the SCC at a switching frequency of 1

kHz. The significant factor to be monitored in this case is the influence of

using the switched capacitance circuit on the torque ripples.

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113

Figure 5.36 Phase Currents in case of overlap, without SCC.

Figure 5.37 Developed torque in case of overlap, without SCC.

Without SCC

-0.1

0.4

0.9

1.4

1.9

2.4

2.9

0 5 10 15 20

Time (ms)

Ph

as

e C

urr

en

ts (

A)

9°°°°

Phase 1 Phase 2 Phase 3

-30

-20

-10

0

10

20

30

0 10 20 30 40 50 60

Time (ms)

Avera

ge T

orq

ue (

Nm

)

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114

Figure 5.38 Phase Currents in case of overlap, using SCC.

Figure 5.39 Developed torque in case of overlap, using SCC.

With SCC, f=1kHz

-0.1

0.9

1.9

2.9

3.9

4.9

5.9

0 5 10 15 20

Time (ms)

Ph

as

e C

urr

en

ts (

A)

Phase 1 Phase 2 Phase 3

0

0.2

0.4

0.6

0.8

1

0 10 20 30 40 50 60

Time (ms)

Avera

ge T

orq

ue

(N

m)

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115

Referring to Figure 5.37 and Figure 5.39, where the average developed

torques by the three-phase motor are shown in the continuous torque

development mode, it could be seen obviously by comparing the two figures

the effect of using the switched capacitance circuit in reducing the torque

ripples at steady state. To calculate the torque ripples in the first case of

Figure 5.37, the steady state period is zoomed in Figure 5.40, which shows a

torque ripple (TR) of 2.15 Nm measured from the average value of the

developed torque of 0.65 Nm.

Figure 5.40 Torque ripples in asymmetric converter.

The following figures from Figure 5.41 to Figure 5.45 show the average

torque developed by the switched reluctance motor for different switching

frequencies of the switched capacitance circuit, the average torque is shown

in dotted line in all figures.

0

0.5

1

1.5

2

2.5

3

3.5

30 35 40 45 50 55 60

Time (ms)

Avera

ge T

orq

ue (

Nm

)

Average

value

TR

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116

Figure 5.41 Developed torque at f=30 kHz.

Figure 5.42 Developed torque at f=40 kHz.

-1

-0.5

0

0.5

1

1.5

2

0 10 20 30 40 50 60

Time (ms)

Avera

ge T

orq

ue

(N

m)

-2

-1

0

1

2

3

4

5

0 10 20 30 40 50 60

Time (ms)

Avera

ge T

orq

ue (

Nm

)

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117

Figure 5.43 Developed torque at f=70 kHz.

Figure 5.44 Developed torque at f=80 kHz.

-1

-0.5

0

0.5

1

1.5

2

0 10 20 30 40 50 60

Time (ms)

Avera

ge T

orq

ue

(N

m)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

0 10 20 30 40 50 60

Time (ms)

Av

era

ge

To

rqu

e (

Nm

)

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118

Figure 5.45 Developed torque at f=100 kHz.

The simulation results have shown a maximum torque ripple of 0.13 Nm

which occurs at a switching frequency of 100 kHz compared with a peak

torque ripple of 2.15 Nm in the case of the asymmetric converter before

inserting the switched capacitance circuit.

The change in the magnetic characteristics of the switched reluctance

motor due to the use of the switched capacitance driver circuit is shown in

Figure 5.46 which indicates the increase in the output mechanical energy

represented by the area enclosed by OABCO in the asymmetric converter

case and the area enclosed by OA1B1C1O in the switched capacitance

converter case.

-0.05

0.05

0.15

0.25

0.35

0.45

0.55

0.65

0 10 20 30 40 50

Time (ms)

Avera

ge T

orq

ue (

N.m

)

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119

Figure 5.46 Flux Linkage versus Stator Current (Simulated).

The maximum increase in the output mechanical energy occurred at a

frequency of 20 kHz under same operating conditions as shown in Figure

5.47 below.

Figure 5.47 maximum increase in output energy at 20 kHz.

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0 0.5 1 1.5 2 2.5 3 3.5

Current (A)

Flu

x L

inkag

e (

Wb

)

without SCC

with SCC,f=1kHz

A

BC

A1

B1

C1

O

-0.2

0

0.2

0.4

0.6

0.8

1

1.2

0 1 2 3 4 5 6

Current (A)

Flu

x L

ink

ag

e (

Wb

)

f=20kHzwithout

SCC

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120

5.4.4 Double-Capacitance Double-Switch Circuit

The second topology of the switched capacitance circuit considered in

this research is the double-capacitance double-switch circuit shown in Figure

5.48 below.

Figure 5.48 Double-Capacitance Double-Switch Circuit.

The double-capacitance double-switch circuit utilises two fixed

capacitors instead of one in the case of single-capacitance double-switch

circuit. The same procedure as the previous case is followed to calculate the

effective capacitance and the values of the two fixed capacitors.

5.4.4.1 Determining the values of C1 and C2

Referring to Figure 4.7, it is shown that the relation between the

effective capacitance, Ceff and the duty cycle, D in the case of double-

capacitance double-switch circuit is a second order relation, which means

there will be two possible values of D, for each value of Ceff.

As has been done in the case of single-capacitance double-switch

circuit, the value of the fixed capacitor was calculated based on the value

which resonates with the minimum motor inductance at the supply frequency.

For the double-capacitance double switch case, the value of the capacitor C1

phase 2

T1

T2

phase 3

T1

T2

phase 1

T1

T2

V1 PWL

C1 C2

S1 S2

D1

S4

S5

D2

S3

D3

S7 S8

D4

C3 C4

S6

D5

S9 S10

C5 C6

S11

D6

S12

R1 17 R3 17 R4 17

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is calculated to be less than or equal to the value which resonates with the

maximum value of the inductance of the motor phase (this is the minimum

value of the effective capacitance), while the value of the fixed capacitor C2

is calculated so that the sum of C1+C2 is greater than or equal to the value of

the capacitance which resonates with the minimum value of the phase

inductance (this value is the maximum value of the effective capacitance).

The calculated values of the capacitances which resonate with the

minimum and maximum values of the phase inductance at the supply

frequency are 100 µF and 6 µF respectively.

5.4.4.2 Calculation of the duty cycle

Referring to equation 4.47 which states the relation between the

effective capacitance, Ceff and the duty cycle, D, this equation can be re-

written as follows:

02

22

)1( =−+ − CDCDC effeff γ 5.9

02

2 )21(2

=+ −+− CDDCDC effeff γ

5.10

02

22

2=+ −+− CDCDCCDC effeffeffeff γ

5.11

02 )(2)1(

2=+ −+−+ CCDCCDC effeffeffeff γ

5.12

Equation 5.12 is a second order equation which can be solved for D,

provided that the effective capacitance, Ceff and the values of the fixed

capacitors C1 and C2 are known.

A simple program is written to solve equation 5.12 for each

instantaneous value of Ceff to get the corresponding value of the duty cycle,

D and provide it to the simulation software.

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5.4.4.3 Simulation results of the DCDS drive circuit

Figure 5.49 DCDS circuit for f=1 kHz.

Figure 5.49 shows the current profile resulting from the double-

capacitance double-switch (DCDS) circuit compared with the current profile

of the asymmetric converter without using the SCC.

The current in the case of the DCDS circuit at a switching frequency of

1 kHz reaches a peak of 14.5 A with a very bad characteristics with respect

to the rise time and fall time.

The DCDS circuit didn’t show encouraging results along the range of

frequency between 1 kHz and 10 kHz, which is shown in Figure 5.50. As a

matter of fact, the low controllability of the DCDS circuit is referred to the fact

that there is always one capacitor at least has to be connected in series with

the motor phase, unlike the SCDS case, where the capacitor can be expelled

out of the loop by switching off the electronic switch in series with it, reverting

the drive circuit back to the case of the asymmetric converter circuit, this

gives more controllability to the SCDS circuit which is not available in the

DCDS case.

-0.5

1.5

3.5

5.5

7.5

9.5

11.5

13.5

15.5

6 8 10 12 14 16 18 20 22 24 26

Time (ms)

Cu

rren

t (A

)

DCDS

circuit,

f=1kHz

without SCC

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123

The results have shown high current peaks with poor time-

characteristics, high negative torque peaks, and deformation of the voltage

and flux linkage of the motor phases besides an ohmic loss which is 5 times

more than the SCDS drive circuit.

Not enough study of the double-capacitance double-switch circuit has

been conducted in this research due to the expiration of the licence of the

software used in carrying out the simulation, but it might be of interest in the

future work.

Figure 5.50 DCDS circuit for f=10 kHz.

-1

0

1

2

3

4

5

6

7

8

6 8 10 12 14 16 18 20 22 24 26

DCDS

circuit,

f=10kHz

without SCC

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Chapter 6

Conclusions and Future Work

6.1 Conclusions

This study has introduced the switched capacitance circuit as a new

topology of a drive circuit of a three phase, 6/4 switched reluctance machine

which hasn’t been covered by any published research until the time when

this thesis was completed.

The literature work considering the switched reluctance machine drive

circuits has been critically reviewed in both the design of the switched

reluctance machine and the design of its drive circuit topologies. Comparison

of the most common drive circuit topologies has been held showing the

major advantages and disadvantages of each topology together with its

major field of application. The literature review showed that no research has

been conducted on the application of the switched capacitance circuit in the

field of switched reluctance machine drive circuits.

The analysis and mathematical evaluation of the switched capacitance

circuit as a variable capacitor has been developed for two cases, which are

the single-capacitance double-switch case and the double-capacitance

double-switch case which have been introduced as drive circuits of the

switched reluctance motor in this research and the relation between the

effective capacitance and the duty cycle has been derived for both cases.

Other topologies of the switched capacitance circuits which utilise more

than two switches have been introduced in brief, besides those topologies of

the switched capacitance circuits based on resonance energy transfer

concept.

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The latter two topologies were not discussed in details for economical

and design considerations of the drive circuits, as for example, if the single-

capacitor, triple-switches switched capacitance circuit is considered as a

drive circuit of a three-phase switched reluctance motor, this will add extra

nine switches and three capacitors to the conventional drive circuit with their

drive circuits and heat sinks which will contribute significantly to the increase

in size and weight of the drive system, besides the increase in the switching

losses associated. For these reasons, only the single-capacitance double-

switch and the double-capacitance double-switch were considered in details.

The mathematical derivation of the characteristics of both topologies

proved the behaviour of the switched capacitance circuit as a variable

capacitor in direct relation with the duty cycle of the power electronic switch

which gives an advantage of the new drive circuit topology which uses the

switched capacitance circuit as a variable capacitor to track the variation of

the phase inductance enabling a significant change of the phase current

profile with respect to the fall and rise times, the pulse duration, and the

amplitude.

In the literature, each one of the previous parameters of the phase

current pulse is controlled separately through certain techniques to meet the

requirement of a certain application, for example, to maximise the developed

torque, it is required to increase the dwell angle, which in contradiction,

decreases the overall efficiency of the drive system, also for optimum

operation, the dwell angle may be changed which leads to higher torque

ripples.

On the other hand, hysteresis current controller is usually used to keep

the current pulse flat topped.

The new technique of the switched capacitance circuit enables the

control f the phase current pulse to change its amplitude, its flat top, and its

rise and fall times all in one technique which gives an important advantage to

this research.

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The characteristics of the switched capacitance circuit as a variable

capacitor has been verified experimentally and the characteristic curves have

been compared with the theoretical ones for both cases of the switched

capacitance circuits discussed in the theoretical part of the study. The

comparison showed an excellent agreement between the theoretical and the

practical behaviour of the switched capacitance circuit as a variable capacitor

if the reading errors and the measuring instruments tolerance are taken into

consideration.

The switched capacitance circuit has been imposed to the conventional

asymmetric converter as it is the most common converter topology which is

used in many SRM applications. It has been found to be an effective way of

shaping the phase current profile which gives a significant advantage of this

research. The literature showed that the principal of torque control of the

switched reluctance motor depends on one of two methods, either controlling

the amplitude of the phase current or changing the dwell angle. The

simulation results has proven that the switched capacitance circuit allows

control over both the current amplitude and the dwell angle both in one

technique.

By reviewing the different software programmes used to model and

simulate the SRM drive systems, there were few alternatives to be used in

this research, these were Pspice, MATLAB or one of the special purpose

software packages which have been recently developed. At the early stage

of the research, a full model of the motor with its conventional asymmetric

converter has been constructed using MATLAB –Simulink, few figures of this

model is shown in the appendix.

The limitation of the MATLAB model is represented in the following

major points:

• The switched reluctance machine model on MATLAB is idealised

specially with respect to the phase inductance where it is

represented by five linear segments summed together to give the

ideal profile of the phase inductance, this might be a good

approximation for a controller design, but in our case, the

inductance value was very important to be accurate as it is the

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main parameter used to decide the value of the effective

capacitance to resonate with it at the supply frequency.

• The power electronics part of the drive system couldn’t be

modelled on MATLAB, such as the power supply, and the

converter circuit. Also, there was a necessary need to access the

component levels of the drive circuit to examine the effect of

different operating conditions on each passive and power

electronic component in the circuit.

The second alternative was the Pspice, but due to the fact that it is only

few researches in the literature which used Pspice to model a switched

reluctance machine no serious attempts were undertaken to use it in this

research.

The third alternative was the special purpose software packages

specially developed to model and simulate the switched reluctance motor

with its full drive and control system.

As a first option the PC-SRD software developed by professor T. J.

Miller and his team in Glasgow University was selected, but due to budget

limitations, it was not possible to use it in this research.

The SRM with its complete drive circuit has been modelled utilising the

Magnet software which allowed accurate modelling of the machine geometry

and magnetic characteristics besides the PSPICE-complying models of the

passive components and power electronic switches of the drive circuit

provided by its circuit modeller.

The simulation results of the single-capacitance double-switch drive

circuit has shown a very encouraging results which allows control over the

phase current wave shape and peak, which contributes significantly to the

mechanical output energy of the motor and hence the overall efficiency as

well as a significant enhancement in the torque ripples.

Simulation of the single-capacitance double-switch circuit has been

carried out to for a wide range of switching frequencies in an attempt to

achieve an empirical relation between the switching frequency and the

different significant parameters of the phase current profile.

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However, to decide the optimum switching frequency of the switched

capacitance circuit, a compromise has to be done between the switching

losses which increase with increasing the switching frequency and the total

current harmonic distortion which decreases with increasing the switching

frequency. The use of a current limiter might be a good solution of this

problem.

The single-capacitance double-switch converter circuit would be a

perfect solution for SRM applications which require a high starting torque,

where the capacitor might be inserted in the circuit at the starting transient

period, then it could be expelled out of the circuit during normal operation.

Also, it is suitable for high speed applications due to its positive effect

on building up the phase current and improving its transient response at both

the turn-on and turn-off periods.

The double-capacitance double-switch drive circuit didn’t show

encouraging results compared with the single-capacitance one, as it has

shown high current peaks with negative torque peaks which significantly

reduces the average developed torque besides the low controllability due to

the permanent existence of at least one capacitor connected in series with

the machine phase. However, more research is required to be conducted on

such a topology for more validation.

6.2 Future work

The following points might be of great interest for future work related to

the utilisation of switched capacitance circuit as a drive system of the

switched reluctance machines:

• More analysis and research has to be conducted to find an empirical

or a mathematical relation between the switching frequency of the

switched capacitance circuit and the various parameters of the

resulting current profile, such as the rise and fall times, the peak

value, and the average or RMS value.

• Also, It is desired to undertake more research on the reduction of the

current harmonic content associated with the insertion of the switched

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capacitance circuit within the converter in order to keep the THD as

low as possible.

• More research on the DCDS topology has to be conducted to validate

its performance. One suggestion is to use the DCDS to resonate in

parallel with the phase inductance so that it could be expelled out of

the circuit at any instant when that is desired.

• The switched capacitance circuit can be introduced to other converter

topologies of the SRM drivers such as the resonant converter

topology which has been confirmed to show discouraging results in [1]

in order to enhance its performance.

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138

Appendix

MATLAB model of SRM

Figure A.1 SRM model.

load

tdev

speed

theta

mechanical

t ime ref sp

loadspeed

Iref

VOLT

Oon

Oof f

THETA

CURNT1

TORQ1

IND1

CURNT2

TORQ2

IND2

CURNT3

TORQ3

IND3

SRM motor

Clock

THETAOFF1

THETAON1

Current

V

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139

Figure A.2 Three phases modelling.

9

INDUCTANCE3

8

TORQUE3

7

CURRENT3

6

INDUCTANCE2

5

TORQUE2

4

CURRENT2

3

INDUCTANCE1

2

TORQUE1

1

CURRENT1

In1 Iref

In2 VOLT1

In3 Oon

In4 Oof f

In5 THETA

Out1 CURNT3

Out2 TORQ 3

Out3 IND 3

phase 3

In1 Iref

In2 VOLT1

In3 Oon

In4 Oof f

In5 THETA

Out1 CURNT2

Out2 TORQ 2

Out3 IND 2

phase 2

In1 Ref erence Current

In2 VOLT1

In3 Thetaon

In4 Thetaof f

In5 THETA

Out1 CURRENT1

Out2 TORQUE1

Out3 IND1

phase 1

1

Gain4

THETAIN1

5

THETA

4

Thetaoff

3

Thetaon

2

VOLT

1

Reference

Current

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140

Figure A.3 Single-phase model of the SRM.

FLUX

3

Out3

IND1

2

Out2

TORQUE1

1

Out1

CURRENT1

f1

To Workspace12

In1 current1

In2 THETA1

PHASE1 TORQUE

TORQUE 1

In1 Im

In2 Volt

In3 THETA ON

In4 THETA OFF

In5 THETA

In6 i1

f lux

Out1 V

SWITCH 1

MATLAB

Function

MATLAB Fcn

1

s

Integrator

In1 FLUX

In2 THETA1

Out1 CURNT

Out2 IND 1

INDUCTANCE 1

R

Gain

5

In5

THETA

4

In4

Thetaoff

3

In3

Thetaon

2

In2

VOLT1

1

In1

Reference

Current