3rd lesson plan

7/31/2019 3rd Lesson Plan

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Subject MP

subject incharge Ajay Sidana

S.No Module Contents

1 Introduction

1

1

2 Casting Processes

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1

1

1

3 Welding Processes

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1

No. oflectures

Introduction to ManufacturingProcessesClassification of manufacturing

processes, selection criteria formanufacturing processes,general trends inmanufacturing.

Introduction to metal casting.patterns: types, materials andallowances

Elements of gating system andrisers and their design. Designconsiderations of castings

Melting furnaces, cupola

furnace, charge calculations,induction furnaces

Casting processes: sandcasting, shell mould casting,investment casting, permanentmould casting, full mouldcasting, vacuum casting, diecasting, centrifugal casting, andcontinuous castingSolidification of metals andalloys, directional solidification,segregation, nucleation andgrain growth, critical size of

nucleus. Cleaning and finishingof castingsIntroduction and classificationof welding processes,weldability, weldingterminology, general principles,welding positions, and fillermetals

Principle and practice, oxy-acetylene welding equipment,oxy-hydrogen welding. Flamecutting

Principle, equipment, relativemerits of AC & DC arc welding

manual metal arc welding, MIGwelding, TIG welding


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Date Method

8th AugLecture

13-Aug

Lecture

13-AugLecture

20th AugLecture

22-AugStudent PPT

3rd Sept

Lecture

3rd Sept

Lecture

5th Sept

GD Method

10th Sept

Lecture

10th SeptLecture

12th SeptLecture


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Subject incharge Kovid Sharma

Lecture No. Date

1 8/7/2012

2 8/9/2012

3 8/14/2012

4 8/16/2012

5 8/21/2012

6 8/23/2012

7 9/4/2012

8 9/6/2012

9 9/11/2012

10 9/18/2012

11 9/20/2012

12 9/25/2012

13 9/27/2012

14 10/4/2012

15 10/16/2012

16 10/18/2012

17 10/23/2012

18 10/25/2012

19 10/30/2012

20 11/1/2012


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Topic Name

Principles of drawing

Sheet of Symbols of standard tolerances and machining symbols

Sectioning,conventional representation and Dimensioning

FASTENERS : Various types of screw threads, Sheet of Various types of screw threads

Sheet of assembly/deassembly of spigot an socket joint

Sheet of assembly/deassembly of spigot an socket joint

Sheet of assembly/deassembly of connecting rod

Sheet of assembly/deassembly of connecting rod

Sheet of assembly/deassembly of blow off cock

Sheet of assembly/deassembly of blow off cock

Sheet of assembly/deassembly of Screw Jack

Sheet of assembly/deassembly of Screw Jack

Sheet of assembly/deassembly of plumber block

Sheet of assembly/deassembly of plumber block

Sheet of assembly/deassembly of Crane hook.

Sheet of assembly/deassembly of Crane hook.

Types of nuts and bolts, Sheet of assembly/deassembly of Knuckle and cotter joints

Screwed fasteners, Sheet of assembly/deassembly of Knuckle and cotter joints

Welding joints Sheet of assembly/deassembly of Protected type flange coupling

Riveted joints, Sheet of assembly/deassembly of Protected type flange coupling


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Teaching Methodology Remarks

Lecture and drawing Method





















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Chapter

Module/Unit : UNIT-1




Lesson Plan


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Topic

Basic Concept of machines: Link, Mechanism, Kinematic Pair and Kinematic Chain

Graphical and Analytical methods for finding: Displacement, Velocity, and Acceleration of mec

Engine Indicator, Pentograph, Straight Line Mechanisms : :Engine Indicator, Pentograph, Straig

Rope & Chain Drives, IdlePulley, Intermediate or Counter Shaft Pulley.

Belt,Rope And Chain drives Numericals On Belt,Rope And Chain drives

Numericals on cam Motions :Lecture Method :Numericals on cam Motions

Subject-Theory Of machines-1,Faculity Name- Er. Sandeep Kumar

INVERSION OF MECHANISMS :Lecture Method : Principles of Inversion, Inversion of a Four Bar CChain and Double Slider-Crank-Chain.Graphical and Analytical methods for finding: Displacement, Velocity, and Acceleration of mecAnalytical methods for finding: Displacement, Velocity, and Acceleration of mechanisms (incluComponents)

Calculation of maximum Torque, Steering Mechanisms including Ackerman and Davis approximmechanism NUMERICALS

Intro to Belt,Rope & chain drives;Introduction,Material & Types of belt, Flat and V-belts Intro to

drives;Introduction,Material & Types of belt, Flat and V-belts

Rope & Chain Drives, IdlePulley, Intermediate or Counter Shaft Pulley NUMERICALS ON Rope &IdlePulley, Intermediate or Counter Shaft Pulley

Angle and Right Angle Drive, Loose and fast pulley Quarter Turn Drive, Velocity Ratio, CrowninRight Angle Drive, Loose and fast pulleyQuarter Turn Drive, Velocity Ratio, Crowning of Pulley

stepped or cone pulleys, ratio of tension on tight and slack side of belt stepped or cone pulleystight and slack side of belt

Length of belt, Power transmitted by belts including consideration of Creep and Slip,Centrifugaon power transmission Length of belt, Power transmitted by belts including consideration of Cr

Tensions and its effect on power transmission

Length of belt, Power transmitted by belts including consideration of Creep and SlipCentrifugaon power transmission NUMERICALS ON Length of belt, Power transmitted by belts including cand Slip,Centrifugal Tensions and its effect on power transmission.

CAMS AND FOLLOWER Cams: Types of cams and follower, definitions of terms connected with velocity and acceleration diagrams for cam followers

GRAPHICAL DESIGN OF CAM PROFILES Analytical and Graphical design of cam profiles with var

uniform velocity, uniform acceleration and retardation, cycloidal Motion)

SHM, uniform velocity, uniform acceleration and retardation, cycloidal Motion : :NUMERICALS Ovelocity, uniform acceleration and retardation, cycloidal Motion

Analytical and Graphical design of cam profiles with various motions :Lecture Method :Analyticof cam profiles with various motions.

Analysis of follower motion for circular, convex and tangent cam profiles Analysis of follower mconvex and tangent cam profiles


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FRICTION DEVICES Friction Devices: Concepts of friction and wear related to bearing and clutc

Numericals of friction Devices

Numericals of friction Devices

TYPES OF BRAKES :Lecture Method :Types of brakes function of brakes. Braking of front and re

Determination of braking capacity Determination of braking capacity,Types of dynamometer

Flywheels Detail theory of Flywheels

NUMERICALS ON TMD :NUMERICALS ON TMD

NUMERICALS ON TMD :NUMERICALS ON TMD

Determination of mass and dimensions of flywheel used for engines

NUMERICLAS ON Determination of mass and dimensions of flywheel used for enginesNUMERICALS ON Determination of mass and dimensions of flywheel used for engines

Determination of mass and dimensions of punching machines ::

GOVERNORS DETAIL DESCRIPTION ABOUT GOVERNORS

Function, types and characteristics of governors

NUMERICALS ON WATT GOVERNORS

NUMERICALS ON WATT GOVERNORS

NUMERICALS on watt governors

:PORTER GOVERNER

WATT GOVERNOR

PROELL GOVERNOR

Numericals on PROELL GOVERNORNumericals on PROELL GOVERNOR

HARTNELL GOVERNER

Willson-Hartnell spring loaded governors

Sensitivity, stability of governors

:Numericals on Sensitivity, stability of governors

isochronisms and hunting of governors.

Governor effort and power

Revision of All Governors

numericals practice on Governors

Governor functionality in Different Vehicles Governor functionality in Different Vehicles

Fluctuations of speed, coefficient of fluctuation of speed and energy Fluctuations of speed, coespeed and energy

Fluctuations of speed, coefficient of fluctuation of speed and energy Fluctuations of speed, coespeed and energy


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Teaching Methodolgy Date

Lecture Method 1-Aug-12

Ppt 03-AUG-2012

:Lecture Method : 6-Aug-12

Lecture Method 06-AUG-2012

Lecture Method 09-AUG-2012






:Lecture Method : 17-Aug-12





Lecture Method 3-Sep-12






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GD Method 10-Sep-12

Lecture Method 10-SEP-2012


Student Presentation 13-Sep-12







:Lecture Method : 24-SEP-2012

:Lecture Method : 24-Sep-12:Lecture Method : 27-SEP-2012

:Lecture Method : 27-Sep-12

Student Presentation 28-SEP-2012

Student Presentation 01-OCT-2012

Lecture Method 01-OCT-2012


Lecture Method 4-Oct-12




Lecture Method 15-Oct-13Lecture Method 18-Oct-14







Quiz Method 29-Oct-12


Debate Method 01-NOV-2012


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Subject Incharge Er. Din

Date Day

1WED

3 FRI

6 MON

8 WED

10 FRI

13 MON

17 FRI

20 MON

22 WED

Date Day

3 MON

5 WED

7 FRI

10 MON

12 WED

14 FRI

17 MON

19 WED

21 FRI

24 MON

26 WED


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Date Day3 WED

5 FRI

15 MON

17 WED

19 FRI

22 MON

26 FRI

29 MON

31 WED


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esh Mittal

August, 2012Activity

relation between elastic constants, Youngs modulus of elasticity, modulus

principal stresses and principal planes

September, 2012

Activity

application to beams of rectangular, circular sections

channel, I and T- sections

Combined direct and bending stresses in afore-mentioned sections

composite / flitched beams

torsion Derivation of torsion equation and its assumptions

application to the hollow and solid circular shafts. Torsional rigidity

Columns and struts: Introduction, failure of columns

October, 2012

Simple, Compound Stresses and Strains Stress and Strain and their types, Hooks

law, longitudinal and lateral strain, Poissons ratio, stress-strain diagram forductile and brittle materials

extension of a bar due to without and with self weight, bar of uniform strength,stress in a bar, elastic constants and their significance, relation between elasticconstants, Youngs modulus of elasticity, modulus of rigidity and bulk modulus

Temperature stress and strain calculation due to axial load and variation oftemperature in single and compound bars

Two dimensional stress system, stress at a point on a plane, principal stresses andprincipal planes

Mohrs circle of stress ellipse of stress and their applications. Generalized Hook'slaw, principal stresses related to principal strains

Bending Moment (B.M) and Shear Force (S.F) Diagrams: S.F and B.Mdefinitions; relation between load, shear force and bending moment; B.M and S.Fdiagrams for cantilevers, simply supported beams with or without overhangs, andcalculation of maximum B.M and S.F and the point of contra flexure under thefollowing loads: CONCENTRATED LOADS

Bending Moment (B.M) and Shear Force (S.F) Diagrams uniformly distributedloads over the whole span or part of the span

Bending Moment (B.M) and Shear Force (S.F) DiagramsCombination ofconcentrated and uniformly distributed load

Bending Moment (B.M) and Shear Force (S.F) Diagrams Uniformly varying loadsApplication of moments

Bending Stresses In Beams Assumptions in the simple bending theory; derivationof formula

combined torsion and bending of circular shafts; principal stress and maximumshear stresses under combined loading of bending and torsion.


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ActivityEulers formula

Rankine-Gordons formula,

Johnsons empirical formula for axially loaded columns and their applications.

Simply supported beams with or without overhang

Slope and deflection: Relationship between moment, slope and deflection; methodof integration, Macaulays method, moment area method and use of these

methods to calculate slope and deflection for the following:a) Cantilevers

Under concentrated loads, uniformly distributed loads or combination ofconcentrated & uniformly distributed loads.


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method

Lect.

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Lect.


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Lect.

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Lect.

Lect.

Lect.


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Subject incharge Er. Vineet Pusheya

EMM

Lecture Date Topic

1 30-Jul Introduction

2 1-Augintroduction to subject3 3-Aug Atomic structure

4 6-Aug crystal lattice

5 8-Augcrystal imperfection

6 10-Aug Slip

7 13-Aug Recovery recrystallisation

8 17-Aug Problems

9 20-Aug Introduction to materials

10 22-AugTesting of materials

11 3-Sep Classification of materials

12 5-Sep Problems

13 7-Sep Introduction

14 10-Sep Phase rule & equlibrium

15 12-Sep Eqlibrium Diagram of Binary system

16 14-Sep Eqlibrium Diagram of Binary system

17 17-SepIron carbon dia

18 19-SepIron carbon dia

19 21-Sep T.T.T

20 24-Sep T.T.T

21 26-Sep Problems

22 28-Sep Introduction

23 1-Oct Principle of H.T

24 3-OctHeat treatment Process

25 5-OctHeat treatment Process

26 15-Oct Defects in Heat treatment

27 17-Oct Alloying effect

28 19-OctProperties of Alloys

29 22-Oct

Problem solving session30 26-Oct31 29-Oct

32 31-Oct


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lesson plan

Methedology remarks

Student introduction

LectureStudent presentation

Student presentation


Lecture

Lecture

G.D.




G.D.

Lecture

Lecture

Lecture

Lecture

Lecture

Lecture

Lecture

Lecture

G.D.



G.D.

G.D.

Lecture

Lecture

G.D.

Quiz

QuizIndividual

Individual

3rd lesson plan

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