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  • Model 3410

    Installation, Operation and Maintenance Instructions

  • Pump Safety Tips

    SAFETY APPAREL:

    Insulated work gloves when handling hot bearings orusing bearing heater

    Heavy work gloves when handling parts with sharpedges, especially impellers

    Safety glasses (with side shields) for eye protection,especially in machine shop areas

    Steel-toed shoes for foot protection when handlingparts, heavy tools, etc.

    Other personal protective equipment to protectagainst hazardous/toxic fluids

    COUPLING GUARDS:

    Never operate a pump without a coupling guardproperly installed

    FLANGED CONNECTIONS:

    Never force piping to make a connection with apump

    Use only fasteners of the proper size and material

    Ensure there are no missing fasteners

    Beware of corroded or loose fasteners

    OPERATION:

    Do not operate below minimum rated flow, or withsuction/discharge valves closed

    Do no open vent or drain valves, or remove plugswhile system is pressurized

    MAINTENANCE SAFETY:

    Always lockout power

    Ensure pump is isolated from system and pressure isrelieved before disassembling pump, removing plugs,or disconnecting piping

    Use proper lifting and supporting equipment toprevent serious injury

    Observe proper decontamination procedures

    Know and follow company safety regulations

    Never apply heat to remove impeller

    Observe all cautions and warnings highlighted inpump instruction manual.

    2 3410 IOM 11/04

  • IMPORTANT SAFETY REMINDER

    To: Our Valued Customers

    Goulds' pumps will provide safe, trouble-free service when properly installed, maintained, and operated. We have anextensive network of experienced sales and service professionals to assist in maximizing your satisfaction with our products.

    Safe installation, operation, and maintenance of Goulds' equipment are an essential end user responsibility. This Instruction,Operation, and Maintenance (IOM) manual identifies specific safety risks that must be considered at all times during productlife. Understanding and adhering to these safety warnings is mandatory to ensure personnel, property, and/or the environmentwill not be harmed. Adherence to these warnings alone, however, is not sufficient it is anticipated that the end user will alsocomply with industry and corporate safety standards. Identifying and eliminating unsafe installation, operating and maintenancepractices is the responsibility of all individuals involved in the installation, operation, and maintenance of industrial equipment.

    Specific to pumping equipment, two significant risks bear reinforcement above and beyond normal safety precautions.

    ! WARNING1 Operation of any pumping system with a blocked suction and discharge must be avoided in all cases.Operation, even for a brief period under these conditions, can cause superheating of enclosed pumpage

    and result in a violent explosion. All necessary measures must be taken by the end user to ensure this

    condition is avoided.

    ! WARNING2 Pumping equipment Instruction, Operation, and Maintenance manuals clearly identify accepted methods fordisassembling pumping units. These methods must be adhered to. Specifically, applying heat to impellers and/or

    impeller retaining devices to aid in their removal is strictly forbidden. Trapped liquid can rapidly expand and result

    in a violent explosion and injury.

    Please take the time to review and understand the safe installation, operation, and maintenance guidelines outlined in thismanual.

    3410 IOM 11/04 3

  • FOREWORDThis manual provides instructions for the Installation, Operation, and Maintenance of the Goulds Model 3410 DoubleSuction, Horizontally Split Case Pump. This manual covers the standard product plus common options that are available. Forspecial options, supplemental instructions are supplied. This manual must be read and understood before installation andstart-up.

    The design, materials, and workmanship incorporated in the construction of Goulds pumps makes them capable of givingtrouble-free service. The life and satisfactory service of any mechanical unit, however, is enhanced and extended by correctapplication, proper installation, periodic inspection, condition monitoring and careful maintenance. This instruction manualwas prepared to assist operators in understanding the construction and the correct methods of installing, operating, andmaintaining these pumps.

    ITT Industries - Goulds shall not be liable for physical injury, damage or delays caused by a failure to observe the

    instructions for Installation, Operation, and Maintenance contained in this manual.

    When pumping unit is installed in a potentially explosive atmosphere, the instructions after theA symbol must befollowed. Personal injury and/or equipment damage may occur if these instructions are not followed. If there isany question regarding these requirements or if the equipment is to be modified, please contact a Gouldsrepresentative before proceeding.

    Warranty is valid only when genuine ITT Industries - Goulds parts are used.

    Use of the equipment on a service other than stated in the order will nullify the warranty, unless written approval is obtainedin advance from Goulds Pumps, Inc.

    Supervision by an authorized ITT Industries - Goulds representative is recommended to assure proper installation.

    Additional manuals can be obtained by contacting your local ITT Industries - Goulds representative or by calling1-800-446-8537.

    THIS MANUAL EXPLAINS

    Proper Installation

    Start-up Procedures

    Operation Procedures

    Routine Maintenance

    Pump Overhaul

    Trouble Shooting

    Ordering Spare or Repair Parts

    4 3410 IOM 11/04

  • TABLE OF CONTENTSPAGE SECTION

    7 SAFETY

    11 GENERAL INFORMATION

    15 INSTALLATION

    25 OPERATION

    37 PREVENTIVE MAINTENANCE

    43 DISASSEMBLY & REASSEMBLY

    77 SPARE AND REPAIR PARTS

    3410 IOM 11/04 5

    2

    3

    4

    7

    5

    6

    1

  • 6 3410 IOM 11/04

  • SAFETYDEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    GENERAL PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    EXPLOSION PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    SPECIAL ATEX CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . 8

    ATEX IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    CONDITION MONITORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    DEFINITIONS

    This pump has been designed for safe and reliableoperation when properly used and maintained inaccordance with instructions contained in this manual. Apump is a pressure containing device with rotating partsthat can be hazardous. Operators and maintenancepersonnel must realize this and follow safety measures.ITT Industries Goulds Pumps shall not be liable forphysical injury, damage or delays caused by a failure toobserve the instructions in this manual.

    Throughout this manual the words WARNING,CAUTION, ELECTRICAL, ATEX, and NOTE are usedto indicate procedures or situations which require specialoperator attention:

    ! WARNINGOperating procedure, practice, etc. which, if notcorrectly followed, could result in personal injury orloss of life.

    CAUTIONOperating procedure, practice, etc. which, if notfollowed, could result in damage or destruction ofequipment.

    If equipment is to be installed in a potentiallyexplosive atmosphere and these procedures are notfollowed, personal injury or equipment damagefrom an explosion may result.

    Particular care must be taken when the electricalpower source to the equipment is energized.NOTE: Operating procedure, condition, etc. which isessential to observe.

    ! WARNINGParticular care must be taken when the electricalpower source to the equipment is energized.

    EXAMPLES

    ! WARNINGPump shall never be operated without coupling guardinstalled correctly.

    ! CAUTIONThrottling flow from the suction side may causecavitation and pump damage.

    Improper impeller adjustment could cause contactbetween the rotating and stationary parts, resultingin a spark and heat generation.

    Lock out driver power to prevent electric shock, accidentalstart-up, and physical injury.

    ! WARNINGLock out driver power to prevent electric shock,accidental start-up and physical injury.

    NOTE: Proper alignment is essential for long pump life.

    3410 IOM 11/04 7

    1

  • GENERAL PRECAUTIONS

    ! WARNINGPersonal injuries will result if procedures outlined inthis manual are not followed.

    CNEVER use heat to disassemble pump due torisk of explosion from trapped liquid.

    A CNEVER operate pump without coupling guardcorrectly installed.

    A DNEVER operate pump beyond the ratedconditions to which the pump was sold.

    A DNEVER start pump without proper prime.

    A CNEVER run pump below recommendedminimum flow or when dry.

    A BALWAYS lock out power to the driver beforeperforming pump maintenance.

    CNEVER operate pump without safety devicesinstalled.

    A CNEVER operate pump with discharge valveclosed.

    A DNEVER operate pump with suction valveclosed.

    A CDO NOT change conditions of service withoutapproval of an authorized Gouldsrepresentative.

    EXPLOSION PREVENTION

    In order to reduce the possibility of accidental explosions in atmospheres containing explosive gasses and/or dust,the instructions under the ATEX symbol must be closely followed. ATEX certification is a directive enforced i