30rh 040-240 “b” - acare · the receiver/heat exchanger (carrier patent) enhances relia-bility...

16
The 30RH Aquasnap heat pumps feature the latest techno- logical innovations: ecological refrigerant HFC-407C, scroll compressors, low-noise fans made of a composite material and microprocessor control. The refrigerant circuit with its patented receiver/heat exchanger, and the auto- adaptive Pro-Dialog control system guarantee reliable and economical operation in all climates from -10°C to 45°C. Aquasnap includes a complete hydronic module as stan- dard, simplifying the installation to straightforward opera- tions like connection of the power supply and the water supply and return piping. Features Integrated hydronic module for fast installation, incorporat- ing all hydronic components: removable screen filter, water pump with high available pressure, expansion tank, water flow switch, safety valve, pressure gauges, and purge valve. A throttle valve allows adjustment of the water flow in accordance with the characteristics of the installation. All components are protected against frost down to -20°C. Low-volume water loop: the auto-adaptive algorithm con- trols the water temperature and eliminates any risk of excessive compressor cycling. In the majority of comfort air conditioning applications a buffer tank is unnecessary. The low water volume reduces the energy consumption during changeover from heating to cooling during in- between seasons. Ecological refrigerant HFC-407C: no effect on the ozone layer, replaces R-22 in air conditioning applications with small and medium capacities. Extensively tested by Carrier for several years, it offers the same performance and relia- bility guarantees as R-22. The receiver/heat exchanger (Carrier patent) enhances relia- bility and performance of the 30RH heat pump. In the heat- ing mode the refrigerant is condensed in the receiver at the plate heat exchanger outlet. This device compensates for large differences in volume between the coil and the water heat exchanger (plate heat exchanger). It ensures an ideal refrigerant charge in heating and cooling mode and perfect control of subcooling or superheating. Compressor life is increased (no risk of refrigerant migration into the compres- sor), and the use of the heat exchangers is maximised. The revolutionary, low-noise, two-speed Flying Bird II fan is made of composite recyclable material and employs a multi-blade design and a rotating shroud, as used in the aeronautical industry. It is exceptionally quiet, and does not generate the low-frequency noise, irritating to the human ear. At part load or low outdoor temperatures the fan auto- matically switches to the low speed. To reduce the operat- ing noise even further, the fan is not fixed to the top unit panel, but supported by an extremely rigid tower chassis. Defrost is optimised by the auto-adaptive algorithm. This and the new coil design reduce the defrost cycle duration by an average of 50%. For increased safety an electric heater prevents accumulation of ice on the air heat exchanger base. AQUASNAP 30RH 040-240 “B” Nominal cooling capacity 38-210 kW Nominal heating capacity 39-229 kW Air-to-Water Heat Pumps with Integrated Hydronic Module Carrier is participating in the Eurovent Certification Programme. Products are as listed in the Eurovent Directory of Certified Products.

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The 30RH Aquasnap heat pumps feature the latest techno-logical innovations: ecological refrigerant HFC-407C, scroll compressors, low-noise fans made of a composite material and microprocessor control. The refrigerant circuit with its patented receiver/heat exchanger, and the auto-adaptive Pro-Dialog control system guarantee reliable and economical operation in all climates from -10°C to 45°C. Aquasnap includes a complete hydronic module as stan-dard, simplifying the installation to straightforward opera-tions like connection of the power supply and the water supply and return piping.

Features

Integrated hydronic module for fast installation, incorporat-ing all hydronic components: removable screen filter, water pump with high available pressure, expansion tank, water flow switch, safety valve, pressure gauges, and purge valve. A throttle valve allows adjustment of the water flow in accordance with the characteristics of the installation. All components are protected against frost down to -20°C.

Low-volume water loop: the auto-adaptive algorithm con-trols the water temperature and eliminates any risk of excessive compressor cycling. In the majority of comfort air conditioning applications a buffer tank is unnecessary.The low water volume reduces the energy consumption during changeover from heating to cooling during in-between seasons.

Ecological refrigerant HFC-407C: no effect on the ozone layer, replaces R-22 in air conditioning applications with small and medium capacities. Extensively tested by Carrier for several years, it offers the same performance and relia-bility guarantees as R-22.

The receiver/heat exchanger (Carrier patent) enhances relia-bility and performance of the 30RH heat pump. In the heat-ing mode the refrigerant is condensed in the receiver at the plate heat exchanger outlet. This device compensates for large differences in volume between the coil and the water heat exchanger (plate heat exchanger). It ensures an ideal refrigerant charge in heating and cooling mode and perfect control of subcooling or superheating. Compressor life is increased (no risk of refrigerant migration into the compres-sor), and the use of the heat exchangers is maximised.

The revolutionary, low-noise, two-speed Flying Bird II fan is made of composite recyclable material and employs a multi-blade design and a rotating shroud, as used in the aeronautical industry. It is exceptionally quiet, and does not generate the low-frequency noise, irritating to the human ear. At part load or low outdoor temperatures the fan auto-matically switches to the low speed. To reduce the operat-ing noise even further, the fan is not fixed to the top unit panel, but supported by an extremely rigid tower chassis.

Defrost is optimised by the auto-adaptive algorithm. This and the new coil design reduce the defrost cycle duration by an average of 50%. For increased safety an electric heater prevents accumulation of ice on the air heat exchanger base.

AQUASNAP

30RH 040-240 “B”

Nominal cooling capacity 38-210 kWNominal heating capacity 39-229 kW

Air-to-Water Heat Pumps with Integrated Hydronic Module

Carrier is participating in the Eurovent CertificationProgramme. Products are as listed in the EuroventDirectory of Certified Products.

Quiet, vibration-free scroll compressors, durable and maintenance-free. The use of several compressors per circuit (from size 30RH 050) reduces the start-up current and the power consumption at part load.

The refrigerant circuit is completely leak-proof for life. All pipes and refrigeration components are welded. Pressure sensors, mounted directly on the pipes, take the place of the pressure switches and their capillary tubes, a source of leaks in the past.

From size 30RH 090 upwards, two independent refrigerant circuits ensure partial cooling/heating capacity in all circumstances.

Electrical connections are simplified, and the standard Aquasnap equipment includes a main disconnect switch, and a single entry point of the three-phase without neutral power supply to the whole unit.

Large removable panels and the hinged door of the control box ensure perfect accessibility and permit easy access to all components. Furthermore an opening allows adjustments to be made without interrupting the operation of the unit. For the most important maintenance operations the unit top cover is easily removed, and total access from above is possible, with the fan remaining in place.

The electric resistance heater control module (accessory) permits control of up to four stages of electric heat for supplementary heating at low outdoor temperatures.

The evaporator is a welded, stainless steel plate heat exchanger, maximising the thermodynamic properties of HFC-407C and offering considerably increased performances as well as low water-side pressure drops.From size 30RA 090 upwards the units are equipped with a twin-circuit interlaced heat exchanger for safe operation at part load. When the unit is shut down, the heat exchanger is protected against freeze-up by a trace heater.

PRO-DIALOG Plus control

PRO-DIALOG Plus is an advanced numeric control system that combines complex intelligence with great operating simplicity. PRO-DIALOG Plus constantly monitors all machine parameters, optimising the operation of compressors, fans, cycle reversing valve and water pump.

A powerful control system

The Pro-Dialog Plus control is auto-adaptive and guarantees total protection of the compressors. The system permanently checks the operating parameters and responds to avoid excessive cycling and maintain the ideal operating range for the compressor (temperatures and pressures out of range etc.). By taking corrective action before the fault occurs, the auto-adaptive control frequently prevents a shutdown of the heat pump due to a fault condition.

To optimise power consumption, PRO-DIALOG Plus automatically resets the chilled water temperature set-point in accordance with the outdoor air temperature or the return water temperature or uses a second set-point (example occupied/unoccupied) and ensures automatic heating/cooling changeover.

The system also controls the start-up of a boiler relay or manages a supplementary electric heater (accessory).

Clear and easy-to-use control system

The operator interface is clear and user-friendly: LEDs and two numeric displays ensure immediate verification of all unit operating data.

Buttons conveniently positioned on a synoptic heat pump diagram offer immediate display of the operating parameters: temperatures, pressures, set point, run times etc.

10 menus offer direct access to all machine controls, including a history of possible faults, for rapid and complete heat pump fault diagnosis.

Extended communications capabilities

PRO-DIALOG Plus allows remote control. Volt-free contacts regulate: start/stop, cooling/heating mode selection, power demand limit or selection of the second set point. The system permits remote signalling of any possible anomaly for each refrigerant circuit.

The internal clock permits programming of:- heat pump start/stop- operation at the second set-point (e.g. unoccupied room)- operation of the chiller with the fan at low speed to

reduce the noise level.

Master/slave control of two chillers operating in parallel with operating time equalisation.

RS 485 serial port for remote chiller control via communications bus.

PRO-DIALOG Plus operator interface

1

2

3

4

5

6

75

8

10

11

9

18

15

1714

1417

15

16

13

19

13

12

3

6

7

2

1

24

23

16

14

9

21

20

8

4

22

5

Options and accessories

Option Accessory

Condenser anti-corrosion pre-treatment for marine applications X

Electronic compressor starter for reduction of start-up current (30RH 040-080) X

Unit without hydronic module X

Hydronic module with dual pump X

Supplementary electric resistance heater control board (3 stages + 1 emergency stage) X

Communications board with open JBus protocol X X

Legend

Components of unit and hydronic module

1 Victaulic screen filter2 Expansion tank3 Safety valve4 Available pressure pump5 Purge valve and pressure tap (see Installation Manual)6 Pressure gauge to measure the plate heat exchanger

pressure drop (to be isolated with valve No. 5 if not used)7 System air vent8 Flow switch9 Flow control valve10 Plate heat exchanger11 Evaporator defrost heater

Installation components

12 Air vent13 Thermometer sleeve14 Flexible connection15 Check valve16 System water drain plug (on connection pipe supplied in

the unit)17 Pressure gauge18 Freeze-up protection bypass valve (when valves No. 15

are closed during winter)19 Charge valve20 Plate heat exchanger outlet21 Plate heat exchanger inlet22 Water inlet 23 Water outlet24 Customer connection sleeves for welded or screw

connection (supplied)

------ Hydronic module (units with hydronic module)

Note:

Units without hydronic module (option) are equipped with a flow switch and an internal piping heater.

Typical hydronic circuit diagram

Hydronic module (040 to 160)

Physical data

30RH 040 050 060 070 080 090 100 120 140 160 200 240

Nominal cooling capacity*

kW 38.3 44.5 54.0 66.0 71.0 83.0 92.0 108.0 132.0 142.0 179.0 210.0

Nominal heating capacity**

kW 39.2 47.3 58.0 67.0 80.0 87.0 98.0 117.0 133.0 160.0 194.0 229.0

Operating weight, with hydronic module

kgSingle pump 566 624 647 661 691 1183 1196 1238 1312 1368 2233 2405Dual pump kg 646 704 727 741 768 1260 1273 1338 1412 1468 2321 2493Unit without hydronic module 542 600 623 637 665 1152 1165 1200 1274 1330 2086 2258

Refrigerant charge

R-407CCircuit A kg 10.9 11.5 15.1 16.7 19.5 11.4 11.8 15.6 17.4 20.3 22.5 29.5Circuit B kg -

-

- - - 12.0 15.6 15.6 17.4 20.3 29.5 29.5

Compressors

Hermetic scroll compressor, 48.3 r/sQuantity, circuit A 1 2 2 2 2 1 1 2 2 2 2 3Quantity, circuit B - - - - - 2 2 2 2 2 3 3No. of capacity steps 1 2 2 2 2 3 3 4 4 4 5 6Minimum capacity % 100 46 42 50 50 25 25 21 25 25 20 16.5

Control type

PRO-DIALOG Plus

Air heat exchangers

Grooved copper tubes, aluminium finsFans Axial Flying Bird II fans with rotating shroudQuantity 1 1 1 1 1 2 2 2 2 2 4 4Total air flow (high speed) l/s 3870 3660 4080 5600 5600 7350 7950 8160 11200 11200 17343 20908Speed (high/low speed) r/s 11.5/5.8 11.5/5.8 11.5/5.8 15.6/7.8 15.6/7.8 11.5/5.8 11.5/5.8 11.5/5.8 15.6/7.8 15.6/7.8 11.5/5.8 15.6/7.8

Water heat exchangers

Direct-expansion welded plate heat exchangerWater volume l 3.6 4.6 5.9 6.5 7.6 7.2 8.2 9.8 11.4 13.0 26.8 26.8Max. water-side operating pressure kPaOption without hydronic module 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000Unit with hydronic module 300 300 300 300 300 300 300 300 300 300 400 400

Hydronic module

Pump (single centrifugal, 48.3 r/s) Monocell composite pump Monocell pumpQuantity 1 1 1 1 1 1 1 1 1 1 1 1Expansion tank volume l 12 12 12 12 12 35 35 35 35 35 35 35Expansion tank pressure kPa 100 100 100 100 100 150 150 150 150 150 150 150

Water connections

(with and without hydronic module)Victaulic (sleeves for welding or screw connections supplied) Threaded male

gas connectionsDiameter in 2 2 2 2 2 2 2 2-1/2 2-1/2 2-1/2 3 3Outside tube diameter mm 60.3 60.3 60.3 60.3 60.3 60.3 60.3 76.1 76.1 76.1 88.9 88.9

Legend

* Nominal conditions: water heat exchanger entering/leaving temperature 12°C/7°C, outdoor air temperature 35°C.** Nominal conditions: air heat exchanger entering/leaving temperature 40°C/45°C, outdoor air dry bulb temperature 7°C.

Sound levels

30RH 040 050 060 070 080 090 100 120 140 160 200 240

Sound power, dB(A) 10

-12

W

82 82 82 86 87 85 85 85 89 90 91 92

According to Eurovent 8/1 (derived from ISO standard 3744 or ISO 9614-1).

Electrical data

* Power input of the compressor(s) + fan(s) at maximum unit operating conditions: entering/leaving water temperature = 15°C/10°C, maximum condensing temperature of 67.8°C and 400 V nominal voltage (values given on the unit name plate).

** Nominal unit operating current draw at the following conditions: evaporator entering/leaving water temperature 12°C/7°C, outdoor air temperature 35°C. The current values are given at 400 V nominal voltage.

*** Maximum unit operating current at maximum unit power input and 360 V nominal voltage.**** Maximum unit operating current at maximum unit power input and 400 V nominal voltage (values given on the unit name plate).

† Maximum instantaneous starting current at 400 V nominal voltage and with compressor in across-the-line-start (maximum operating current of the smallest compressor(s) + fan current + locked rotor current of the largest compressor).

‡ Maximum instantaneous starting current at 400 V nominal voltage and with compressor with electronic starter (maximum operating current of the smallest compressor(s) + fan current + reduced start-up current of the largest compressor).

Note:

The water pump power input values are given for guidance only.* To obtain the maximum power input for a unit with hydronic module add the maximum unit power input from the top table to the pump power input (*) from the table above.

** To obtain the maximum unit operating current draw for a unit with hydronic module add the maximum unit current draw from the top table to the pump current draw from the table above.

30RH (without hydronic module) 040 050 060 070 080 090 100 120 140 160 200 240

Power circuit

Nominal power supply V-ph-Hz 400-3-50Voltage range V 360-440

Control circuit supply

The control circuit is supplied via the unit-mounted transformer

Maximum unit power input*

kW 20.3 24.6 30.1 35.2 40.0 44.2 49.6 60.5 70.7 79.7 104.3 124.9

Nominal unit current draw**

A 28.0 34.7 41.2 47.0 54.3 62.7 69.1 82.3 94.1 108.6 140.3 168.7

Maximum unit current draw at 360 V***

A 37.0 45.7 54.9 62.7 72.4 82.6 91.9 109.8 125.4 144.8 185.4 222.9

Maximum unit current draw at 400 V****

A 33.6 41.4 49.7 57.0 65.7 75.1 83.4 99.5 113.9 131.3 168.7 202.8

Maximum start-up current

Standard unit† A 158.4 151.0 168.9 176.1 190.4 199.8 208.1 218.6 233.0 256.1 293.4 327.6With electronic starter control‡ A 99.0 101.0 113.0 120.0 132.0 - - - - - - -

Holding current for three-phase short circuits

kA 6 6 6 6 6 10 10 10 10 10 19 19

Hydronic module 040 050 060 070 080 090 100 120 140 160 200 240

Single pump

Shaft power kW 0.75 0.75 0.75 0.75 1.1 1.1 1.1 1.85 1.85 1.85 5.5 5.5Power input* kW 1.1 1.1 1.1 1.1 1.4 1.4 1.4 2.5 2.5 2.5 6.6 6.6Maximum current draw at 400 V** A 2.1 2.1 2.1 2.1 3.1 3.1 3.1 5.0 5.0 5.0 10.9 10.9

Dual pump

Shaft power kW 2.2 2.2 2.2 2.2 2.2 2.2 2.2 3.0 3.0 3.0 5.5 5.5Power input* kW 2.7 2.7 2.7 2.7 2.7 2.7 2.7 4.0 4.0 4.0 6.6 6.6Maximum current draw at 400 V** A 4.7 4.7 4.7 4.7 4.7 4.7 4.7 6.6 6.6 6.6 10.9 10.9

Electrical data notes:

• 30RH 040-240 units have a single power connection point located at the main switch.

• The control box includes the following standard features:- a main disconnect switch, starter and motor protection devices for each compressor, the fan, the optional pumps

- the control devices• Field connections:

All connections to the system and the electrical installations must be in full accordance with all applicable local codes.

• The Carrier 30RH units are designed and built to ensure conformance with these codes. The recommendations of European standard EN 60204-1 (corresponds to IEC 60204-1) (machine safety - electrical machine components - part 1: general regulations) are specifically taken into account, when designing the electrical equipment.

NOTES:

• Generally the recommendations of IEC 60364 are accepted as compliance with the requirements of the installation directives. Conformance with EN 60 204 is the best means of ensuring compliance with the Machines Directive § 1.5.1.

• Annex B of EN 60204-1 describes the electrical characteristics used for the operation of the machines.

1. The operating environment for the 30RH units is specified below:a. Environment* - Environment as classified in EN 60721 (corresponds to IEC

60721):- outdoor installation*

- ambient temperature range: -10°C to +45°C ± 1 K, class 4K3*- altitude:

2000 m- presence of hard solids, class 4S2 (no significant dust present)- presence of corrosive and polluting substances, class 4C2 (negligible)- vibration and shock, class 4M2

b. Competence of personnel, class BA4* (trained personnel - IEC 60364)2. Power supply frequency variation: ± 2 Hz.3. The neutral (N) conductor must not be connected directly to the unit (if

necessary use transformers)4. Over-current protection of the power supply conductors is not provided with

the unit.5. The factory-installed disconnect switches/circuit breakers are of a type that

is suitable to interrupt the power in accordance with EN60947-3 (corresponds to IEC 60947-3).

6. The units are designed for connection to TN networks (IEC 60364). For IT networks the earth connection must not be at the network earth. Provide a local earth, consult competent local organisations to complete the electrical installation.

NOTE:If particular aspects of an actual installation do not conform to the conditions described above, or if there are other conditions which should be considered, always contact your local Carrier representative.

* The required protection level for this class is IP43BW (according to reference document IEC 60529). All 30RH units are protected to IP44CW and fulfil this protection condition.

Operating limits

Notes

:* Maximum flow rate for an available pressure of 50 kPa (unit with hydronic module)

** Maximum flow rate for a pressure drop of 100 kPa (unit without hydronic module)† For applications requiring operation below 7.8°C contact Carrier‡ For applications requiring operation below 5°C anti-freeze must be used

Heat exchanger water flow rate, l/s

30RH

Min. water flow Max. water flow* Max. water flow**Single pump Dual pump

040

1.0 3.5 4.4 3.7

050

1.1 4.0 5.2 4.6

060

1.4 4.4 6.0 5.8

070

1.5 4.6 6.4 6.4

080

1.7 5.5 6.8 7.3

090

2.3 5.6 6.9 7.6

100

2.6 5.8 7.4 8.8

120

3.1 8.5 10.5 10.8

140

3.5 8.8 11.4 12.7

160

4.2 9.1 11.9 14.4

200

5.3 23.4 23.4 24.2

240

6.3 23.4 23.4 24.2

Heating mode

30RH040 - 240

Entering water temperatureat start-up, ˚C

Entering water temperatureat shut-down, ˚C

Leaving water temperatureduring operation, °C

Entering air temperature, °C

Minimum † Maximum Minimum Maximum Minimum ‡ Maximum Minimum Maximum

10 45 3 60 20 50 -10 40

Cooling mode

30RH040 - 240

Entering water temperatureat start-up, ˚C

Entering water temperatureat shut-down, ˚C

Leaving water temperatureduring operation, °C

Entering air temperature, °C

Minimum †, Maximum Maximum Minimum ‡ Maximum Minimum Maximum

7,8 30 60 5 15 -10 46

0 1 2 3 4 5 6 7 8 9 10 ˚C

46

4544.5

44

0

-10

˚C ˚C

20

15

10

5

0

-5

-10

20 25 30 35 40 45 50 ˚C

25

30

35

40

Ent

erin

g ai

r te

mpe

ratu

re

Leaving water temperature

Operating range in cooling mode

Notes:

1. Water heat exchanger

t = 5 K2. The water heat exchanger and the hydronic module are protected against frost down to -20°C.

Operating range with required anti-freeze solution and special Pro-Dialog control configuration

Ent

erin

g ai

r te

mpe

ratu

re

Leaving water temperature

Operating range in heating mode

Available static system pressure

Single pump

Water flow rate, l/s

Ava

ilabl

e st

atic

pre

ssur

e, k

Pa

50

75

100

125

150

175

200

225

250

275

300

325

1 2 3

4

5 6 7 8 9 10

0 2 4 6 8 10 12 14 16 18 20 22 24

25

50

75

100

125

150

175

200

225

250

275

300

325

0 2 4 6 8 10 12 14 16 18 20 22 24

251 2 3 4 5

6

7

8 9 10 11

Legend

1 30RH 0402 30RH 0503 30RH 0604 30RH 0705 30RH 080-090

6 30RH 1007 30RH 1208 30RH 1409 30RH 16010 30RH 200-240

Dual pump

Water flow rate, l/s

Ava

ilabl

e st

atic

pre

ssur

e, k

Pa

Legend

1 30RH 0402 30RH 0503 30RH 0604 30RH 0705 30RH 080 6 30RH 090

7 30RH 1008 30RH 1209 30RH 14010 30RH 16011 30RH 200-240

Water loop volume

Minimum water loop volume

Volume = CAP (kW) x N* = litres, where CAP is the nominal cooling capacity at nominal operating conditions.

NOTE:

For industrial process cooling applications, where high stability of the water temperature must be achieved, the values above must be increased.

Air conditioning application N*

30RH 040 3.530RH 050 to 240 2.5

Industrial process cooling

30RH 040 to 240 See note

Maximum water loop volume

Units with hydronic module incorporate an expansion tank that limits the water loop volume. The table below gives the maximum loop volume for pure water or ethylene glycol with various concentrations.

30RH 040-080 (in litres)

30RH 090-160(in litres)

30RH200-240(in litres)

Pure water

600 1500 2000

10% ethylene glycol

450 1200 1600

20% ethylene glycol

400 1000 1400

35% ethylene glycol

300 800 1000

1081

1329

2071

1000

1000

1

2

1

2

1000

1000

Dimensions/clearances

30RH 040-080

Legend:

All dimensions are given in mm.

Control box

Required clearances for air entry

Required clearances for maintenance

Water inlet

Water outlet

Power cable entry

Air outlet, do not obstruct

NOTE:

Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request.

2279 3351

1674

2

1

1

1

1

2

1000

1000

1000

2

2

1000

20712278

1329

1000

1000

1000

1000

2

1

1

1

1

2

Dimensions/clearances

30RH 090-160

30RH200-240

Legend:

All dimensions are given in mm.

Control box

Required clearances for air entry

Required clearances for maintenance

Water inlet

Water outlet

Power cable entry

Air outlet, do not obstruct

NOTE:

Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request.

Heating capacities, single and dual pumps

30

RH

En

teri

ng

air

tem

per

atu

re, °

C

LWT

-10

-50

710

CA

PC

OM

PU

NIT

CO

ND

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

ND

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

ND

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

ND

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

ND

PR

ES

PR

ES

(1)

(2)

(1)

(2)

(1)

(2)

(1)

(2)

(1)

(2)

˚CkW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

a

04

0

3022

.78.

799.

991.

0910

162

207

25.9

8.85

10.1

1.24

1315

920

531

9.22

10.4

1.48

1815

320

042

.110

.111

.32.

0133

136

185

45.6

10.3

11.5

2.18

3912

917

9

05

0

27.7

11.3

12.5

1.32

916

220

831

.611

.412

.61.

5112

159

206

37.8

11.8

131.

8117

152

201

5412

.513

.72.

635

126

181

5812

.713

.92.

7739

119

175

06

0

3413

.414

.61.

629

161

208

38.8

13.5

14.7

1.85

1115

720

646

.314

15.2

2.21

1614

920

063

14.8

163.

0129

123

182

6815

16.2

3.23

3411

417

6

07

0

38.8

14.7

17.2

1.85

915

920

744

.314

.917

.42.

1212

154

204

5315

.518

2.53

1714

319

770

16.9

19.4

3.36

3011

417

876

17.1

19.6

3.64

3610

117

0

08

0

46.5

1820

.52.

2210

199

205

5318

.120

.62.

5313

191

201

6318

.921

.43.

0319

175

192

8619

.922

.44.

0935

132

165

9220

.122

.64.

3940

117

155

09

0

5020

.122

.52.

4113

193

202

5820

.222

.62.

7516

184

196

6921

.123

.53.

2923

166

186

9722

.725

.14.

6143

107

149

104

2325

.44.

9549

8913

8

10

0

5722

.224

.62.

7112

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sors

, fan

s an

d co

ntro

l circ

uit)

CO

ND

l/s

Con

dens

er w

ater

flow

rat

eC

ON

D k

Pa

Con

dens

er p

ress

ure

drop

PR

ES

kP

a (1

)A

vaila

ble

pres

sure

at t

he u

nit o

utle

t (un

it w

ith s

ingl

e-pu

mp

hydr

onic

mod

ule)

PR

ES

kP

a (2

)A

vaila

ble

pres

sure

at t

he u

nit o

utle

t (un

it w

ith d

ual-p

ump

hydr

onic

mod

ule)

Fu

ll lo

ad c

orr

ecti

on

fac

tors

fo

r E

uro

ven

t la

bo

rato

ry t

est:

Net

hea

ting

capa

city

1.00

0E

nerg

y ef

ficie

ncy

ratio

1.00

0H

eat e

xcha

nger

pre

ssur

e dr

op1.

000

Ap

plic

atio

n d

ata:

Sta

ndar

d un

itsR

efrig

eran

t: R

-407

CC

onde

nser

tem

pera

ture

ris

e: 5

KC

onde

nser

flui

d: w

ater

Fou

ling

fact

or: 0

.44

x 10

-4 (

m2

K)/

W

Per

form

ance

s in

acc

orda

nce

with

EN

255

.

Hea

tin

g c

apac

ity

at lo

w o

utd

oo

r te

mp

erat

ure

The

pub

lishe

d he

atin

g ca

paci

ties

are

inst

anta

neou

s ca

paci

ties.

The

y do

not

take

acc

ount

of t

he d

ecre

ase

of

the

heat

ing

capa

city

, res

ultin

g fr

om th

e fo

rmat

ion

of fr

ost o

n th

e co

il an

d th

e ef

fect

of t

he d

efro

st c

ycle

s.T

he in

tegr

ated

hea

ting

capa

city

take

s th

ese

effe

cts

into

acc

ount

. The

y de

pend

on

the

tem

-per

atur

e an

d th

e re

l-at

ive

hum

idity

(rh

) of

the

outd

oor

air.

Co

rrec

tio

n f

acto

r to

ob

tain

inte

gra

ted

hea

tin

g c

apac

itie

s

No

te:

The

Car

rier

elec

tron

ic s

elec

tion

prog

ram

per

mits

cal

cula

ting

the

inte

grat

ed h

eatin

g ca

pa-c

ity a

s a

func

tion

of

the

actu

al h

umid

ity c

ondi

tions

at t

he in

stal

latio

n si

te. C

onta

ct C

arrie

r fo

r yo

ur p

erso

nalis

ed h

eat p

ump

sele

ctio

n.

Leav

ing

wat

er te

mp.

°C

Out

door

tem

pera

ture

°C

(87

% r

h)

-10

-50

710

300.

880.

850.

871

135

0.87

0.85

0.87

11

400.

880.

850.

871

145

0.89

0.86

0.88

11

500.

910.

890.

911

1

30

RH

Co

nd

ense

r en

teri

ng

air

tem

per

atu

re, °

C

LWT

2530

3540

45

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

(1)

(2)

(1)

(2)

(1)

(2)

(1)

(2)

(1)

(2)

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kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

a

04

05

40.1

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11.7

1.91

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837

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8127

143

191

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12.7

13.9

1.71

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1.61

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731

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5119

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199

05

046

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140

191

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14.7

15.9

2.11

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419

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197

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8618

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200

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20.9

1.74

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20

60

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2.7

2413

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054

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18.9

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419

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2717

148

199

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23.4

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120

10

70

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718

065

20.3

22.8

3.12

2612

418

462

22.3

24.8

2.95

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858

24.4

26.9

2.78

2113

619

255

26.7

29.2

2.6

1814

119

60

80

7523

25.5

3.58

2715

417

971

25.4

27.9

3.39

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467

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30.4

3.19

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30.7

33.2

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1917

619

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90

8723

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1535

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9232

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170

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00

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013

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60

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256

Leg

end

:L

WT

Leav

ing

wat

er te

mpe

ratu

reC

AP

kW

Net

coo

ling

capa

city

CO

MP

kW

Com

pres

sor

pow

er in

put

UN

IT k

WU

nit p

ower

inpu

t, (c

ompr

esso

rs, f

ans

and

cont

rol c

ircui

t)C

ON

D l/

sE

vapo

rato

r w

ater

flow

rat

eC

ON

D k

Pa

Eva

pora

tor

pres

sure

dro

pP

RE

S k

Pa

(1)

Ava

ilabl

e pr

essu

re a

t the

uni

t out

let (

unit

with

sin

gle-

pum

p hy

dron

ic m

odul

e)P

RE

S k

Pa

(2)

Ava

ilabl

e pr

essu

re a

t the

uni

t out

let (

unit

with

dua

l-pum

p hy

dron

ic m

odul

e)

Fu

ll lo

ad c

orr

ecti

on

fac

tors

fo

r E

uro

ven

t la

bo

rato

ry t

est:

Net

coo

ling

capa

city

1.00

0E

nerg

y ef

ficie

ncy

ratio

1.00

0E

vapo

rato

r pr

essu

re d

rop

1.00

0

Ap

plic

atio

n d

ata:

Sta

ndar

d un

itsR

efrig

eran

t: R

-407

CC

onde

nser

tem

pera

ture

ris

e: 5

KC

onde

nser

flui

d: w

ater

Fou

ling

fact

or: 0

.44

x 10

-4 (

m2

K)/

W

Per

form

ance

s in

acc

orda

nce

with

EN

255

Cooling capacities, single and dual pumps

30

RH

Co

nd

ense

r en

teri

ng

air

tem

per

atu

re, °

C

LWT

2530

3540

45

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

CA

PC

OM

PU

NIT

CO

OL

CO

OL

PR

ES

PR

ES

(1)

(2)

(1)

(2)

(1)

(2)

(1)

(2)

(1)

(2)

˚CkW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

akW

kWkW

l/skP

akP

akP

a

04

08

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10.9

12.1

2.12

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118

141

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136

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062

16.6

17.8

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082

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3.08

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319

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90

9624

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30.3

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EN

255

Guide specificationsAquasnap 30RHNominal cooling capacity 38-210 kWNominal heating capacity 39-229 kW

Reversible air-to-water heat pumps for outdoor installation, equipped with scroll compressors, low-noise fans, auto-adaptive microprocessor control and operating with HFC-407C refrigerant which has no effect on the ozone layer.

Part 1 - General Quality assurance

30RH units comply with requirements of European direc-tives:- machinery directive 98/37/EC, modified,- low voltage directive 73/23/EEC, modified.- electromagnetic compatibility directive 89/336/EEC,

modified and with the applicable recommendations of European standards:

- machine safety, electrical equipment in machines, general regulations: EN 60204-1,

- radiated electromagnetic emissions: EN 50081-1,- conducted electromagnetic emissions: EN 50081-2,- electromagnetic immunity EN 50082-2.

30RH units have been designed and tested in a facility with a quality assurance system certified ISO 9001.30RH units have been assembled in a facility with an environment management system certified ISO 14001.The published performances have been certified by Euro-vent and verified by independent laboratories.All units undergo a run test before shipment.

Part 2 - ProductsEquipment

Compressor� Hermetic scroll compressor with only three moving parts,

2-pole electric motor, cooled by suction gas with overload protection through an internal thermostat and/or thermal relay. Oil level sight glass and polyolester synthetic oil charge.

Water heat exchanger� Stainless steel plate heat exchanger with welded copper

connections; from size 30RH 090 upwards the water heat exchanger has interlaced independent refrigerant circuits.

� Closed-cell thermal foam insulation.Anti-freeze protection during operation by flow switch (standard on all versions) and during shutdown down to-20°C by electric resistance heater.

Air heat exchanger/fan� One (30RH 040-080) or two (30RH 090-240) vertical coils

with slotted aluminium fins expanded into grooved copper tubes. Coil protection grille made of steel wire, coated in polyethylene. Protection against ice build-up by electric resistance heater on the coil support.

� Low-noise axial Carrier Flying Bird fan with 11 blades and a rotating shroud, made of a composite material. Three-phase, two-speed motor (11.5/5.8 r/s or 15.6/7.8 r/s), insula-tion class F, protection category IP 55, overload protection by thermal relay. Vertical air flow with protection grille made of steel wire, coated in polyethylene.

Refrigerant circuit� Each circuit includes: a four-way cycle reversing valve,

liquid line valve, moisture sight glass, two-way expansion device, receiver/heat exchanger, protecting the compressor against refrigerant migration, removable suction line screen filter, high-pressure safety valve, pressure and temperature sensors, manually reset high pressure switch, and a refriger-ant charge of HFC-407C. All components of the refrigerant circuit are welded for total and lasting leak-tightness.

Control and power circuit control box� The control box is accessible via a hinged door. It includes

a main disconnect switch, fuses and circuit breakers, com-pressor, fan and water pump contactors, thermal relays, low-voltage control circuit transformer (24 V control cir-cuit) and the Pro-Dialog control system.

The whole unit is supplied by a single power connection point (three-phase supply without neutral).

Chassis/cabinet� Chassis and cabinet made of galvanised sheet steel. Painted

in oven-baked polyester powder paint in light grey colour (RAL 7035). Removable panels with 1/4 turn locks.

Hydronic module� Hydronic module, integrated into the heat pump, including:

removable screen filter, expansion tank, single monocell centrifugal water pump (dual water pump optional) - three-phase motor with internal thermal protection, water flow switch, safety valve (set to 3 bar for 30RH 040-160 and to 4 bar for 30RH 200-240 units), flow control valve, pressure gauge and purges. Internal piping made of galvanised steel. Customer-side Victaulic connections with welding or screw connection sleeves. Protection against ice build-up down to -20°C by thermal insulation and water pump cycling.

Note: Units without hydronic module (option): internal water piping protected against frost down to -10˚C by electric resistance heater.

Carrier Pro-Dialog Plus control systemPro-Dialog Plus ensures the following functions:

Control� Entering and leaving water temperature control by PID loop

with compressor run time equalising. The system perma-nently adjusts the system inertia and ensures complete pre-vention of excessive compressor cycling. The heat pump can safely operate with a low system water volume which often makes the use of a buffer tank unnecessary (see mini-mum water volume in this document).

� Head pressure control by auto-adaptive algorithm (fan speed).

� Water pump control (optional dual pump with automatic change-over).

� Defrost cycle control with auto-adaptation of the parame-ters.

� Control at the second set point (example: unoccupied room).

� Set point reset as a function of the air temperature or the difference between entering/leaving water temperature.

� Automatic change-over of heating/cooling, as a function of the outdoor temperature with adjustable dead band.

� Optional control module with a relay for the control of sup-plementary electric resistance heaters. Four stages maxi-mum, with start-up of the last stage in case of a heat pump shutdown as a result of a fault condition.

Safety� The system checks the evolution of the parameters: tempe-

ratures, pressures ... and responds to maintain the compres-sor within the operating range. If despite this one parame-ter exceeds its limit, an alert message is generated or the unit is shut down. The following faults cause the refrige-rant circuit or the unit to be shut down:- Low suction pressure- High discharge pressure- Low suction temperature- Low water entering temperature in heating mode- Compressor, water pump overload- Reverse compressor rotation- Temperature sensor and pressure transducer fault- Board and loss of communication fault- Customer safety device tripping- Heat exchanger anti-freeze protection- More than 50 alert or fault codes to facilitate fault detec-

tion

Operator interface� Includes status or fault LEDs, two numerical displays, a

refrigerant system synoptic diagram and a command key-board.

� Immediate display of parameters: entering/leaving water and ambient air temperatures, compressor suction/dis-charge pressures and temperatures, set point, operating temperatures and number of compressor start-ups.

� Diagnosis and complete parameter set by selection of one of the following menus: information, temperatures, pres-sures, set points, input values, test, configuration, alarms, alarm history and operating log.

Remote management of the heat pump� Volt-free contact inputs permit:

- Start/stop control- Selection of cooling or heating mode- Integration of a customer safety device- Operation at the second set point* (example room un-

occupied)- Maximum demand limit* (three limit levels from size

30RH 090 onwards)* One or the other for 30RH 040-080

� Outputs are available for:- Start-up of a boiler relay (shutdown of the heat pump

below a minimum outdoor temperature)- Signalling of a fault condition for each circuit.

� The internal clock permits programming of the following operations:- heat pump start/stop- control at the second set point (e.g. unoccupied room)- fan at low speed to reduce the noise level (e.g. during the

night)� Master/slave control of two heat pumps operating in

parallel with operating time equalisation.� RS 485 serial port for remote heat pump control via

communications bus.

Manufactured by Carrier SA, Montluel, France.Order No. 13422-20, 09.2003. Supersedes: 13422-20, 11 2001. Printed on Totally Chlorine Free Paper.Manufacturer reserves the right to change any product specifications without notice. Printed in the Netherlands.The cover photo is solely for illustration purposes, and is not contractually binding.