30'- 4 9.3 warning

INSTALLATION AND OPERATING INSTRUCTIONSTo reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often

and give them to any future owner of this play system. Manufacturer contact information provided below.OBSTACLE FREE SAFETY ZONE - 30’4” x 27’ area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT - 6’ (1.8 m) CAPACITY - 8 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.

WARNING

3403860 Rev 11/30/2015

Table of ContentsWarnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6Metric Conversion Sheet . . . . . . . . . . . . . . . . . . . . . . . . pg. 7Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 8-12Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step

T R E A S U R E C O V E P L AY S Y S T E M – F 2 3 8 6 0

10 - 14 Hrs

5.6m18'- 4"

30'- 4" 9.3

8.2m 27'

2.3m7'-6"

Solowave Design 375 Sligo Rd. West, PO Box 10Mount Forest, ON Canada N0G 2L0

General Inquiries:8:00am - 4:30pm ESTToll Free: [email protected]

Two personassembly

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Warnings and Safe Play InstructionsCONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

Observe capacity limitations of your play-set. See front cover.

Dress children with well fitting and full foot enclosing footwear.

Teach children to sit with their full weight in the center of the swing seat to prevent erratic swing motion or falling off.

Check for splintered, broken or cracked wood; missing, loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.

Verify that suspended climbing ropes, rope ladders, chain or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

On sunny and or hot days, check the slide and other plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Do not allow children to wear open toe or heel footwear like sandals, flip–flops or clogs.

Do not allow children to walk, in front, between, behind or close to moving rides.

Do not let children twist swing chains or ropes or loop them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.

Do not let children get off rides while they are in motion.

Do not permit climbing on equipment when it is wet.

Do not permit rough play or use of equipment in a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

Do not allow children to swing empty rides or seats.

Do not allow children to go down slide head first or run up slide.

2

SERIOUS HEAD INJURY HAZARDInstallation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.

COLLISION HAZARDPlace play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)

CHOKING HAZARD/SHARP EDGES & POINTSAdult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

WARNING LABELOwners shall be responsible for maintaining the legibility of the warning labels.

STRANGULATION HAZARD• NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

• NEVER allow children to wear loose fitting clothing, ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

• NEVER allow children to wear bike or sport helmets when using this play-set.

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

TIP OVER HAZARDChoose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

WARNING

WARNING – Safe Play Instructions

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One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

Loose-Fill Materials• Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or

shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing over time. The surfacing will also compact, displace, and settle, and should be periodically raked and refilled to maintain at least a 9-inch depth.

• Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)

NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are not adequate protective surfacing. Ground level equipment -- such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface -- does not need any protective surfacing.

• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage.

• Periodically rake, check and maintain the depth of the loose-fill surfacing material. Marking the correct depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished. Be sure to rake and evenly redistribute the surfacing in heavily used areas.

• Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Poured-In-Place Surfaces or Pre-Manufactured Rubber TilesYou may be interested in using surfacing other than loose-fill materials - like rubber tiles or poured-in-place surfaces.• Installations of these surfaces generally require a professional and are not “do-it yourself ” projects.• Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that

the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height - vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below - of your play equipment.

• Check the protective surfacing frequently for wear.

PlacementProper placement and maintenance of protective surfacing is essential. Refer to diagram on front cover. Be sure to;• Extend surfacing at least 6 feet from the equipment in all directions.• For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top

bar from which the swing is suspended.• For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 6 feet in all directions.

Protective Surfacing - Reducing Risk of Serious Head Injury From Falls

From the CPSC Outdoor Home Playground Safety Handbook. At http://www.playgroundregs.com/resources/CPSC%20324.pdf

Denotes Use Zone with Protective Surfacing

Denotes Use Zone with Protective Surfacing

6 ft.

6 ft. 6 ft.

6 ft.

6 ft.6 ft.

6 ft.

Use Zone for Multi-Axis SwingsUse Zone for Single-Axis Swings

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Instructions for Proper MaintenanceYour Big Backyard Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.

HARDWARE: Check metal parts for rust. If found,

sand and repaint using a non-lead paint complying with 16 CFR 1303.

Inspect and tighten all hardware. On wood assemblies DO NOT OVER-TIGHTEN as to cause crushing and splintering of wood.

Check for sharp edges or protruding screw threads, add washers if required.

SHOCK ABSORBING SURFACING:

Check for foreign objects. Rake and check depth of loose

fill protective surfacing materials to prevent compaction and

maintain appropriate depth. Replace as necessary.

(See Protective Surfacing, page 3)

GROUND STAKES (ANCHORS):

Check for looseness, damage or deterioration. Should firmly

anchor unit to ground during use. Re-secure and or replace,

if necessary.

SWING HANGERS: Check that they are secure and orientated correctly. Hook

should rotate freely and perpendicular to support beam. If squeaking occurs lubricate bushings with oil or WD-40®.

SWINGS, ROPES AND RIDES: Reinstall if removed during cold season. Check all moving

parts including swing seats, ropes, chains and attachments for wear, rust and other deterioration. Replace as needed.

Check that ropes are tight, secure at both ends and cannot loop back as to create an entrapment.

WOOD PARTS: Check all wood members for deterioration, structural

damage and splintering. Sand down splinters and replace deteriorated wood members. As with all wood, some checking and small cracks in grain is normal.

Applying a water repellent or stain (water-based) on a yearly basis is important maintenance to maintain maximum life and performance of the product

Check the following at the beginning of the play season:

HARDWARE: Inspect for tightness. Must be firmly against, but not

crushing the wood. DO NOT OVER-TIGHTEN. This will cause splintering of wood.

Check for sharp edges or protruding screw threads.Add washers if required.

SHOCK ABSORBING SURFACING: Rake and check depth of loose fill protective surfacing

materials to prevent compaction and maintain appropriate depth. Replace as necessary. (See Protective Surfacing, page 3)

Check twice a month during play season:

SWING HANGERS: Check that they are secure and orientated correctly. Hook

should rotate freely and perpendicular to support beam. If squeaking occurs lubricate bushings with oil or WD-40®.

SWINGS AND RIDES: Check swing seats, all ropes, chains and attachments for

fraying, wear, excessive corrosion or damage. Replace if structurally damaged or deteriorated.

Check once a month during play season:

SWINGS AND RIDES: To prolong their life, remove swings and store inside when

outside temperature is below 32°F/0°C. Below freezing, plastic parts may become more brittle.

SHOCK ABSORBING SURFACING: Rake and check depth of loose fill protective surfacing

materials to prevent compaction and maintain appropriate depth. Replace as necessary.

(See Protective Surfacing, page 3)

Check at the end of the play season:

If you dispose of your play set: Please disassemble and dispose of your unit so that it does not create any unreasonable hazards at the time it is discarded. Be sure to follow your local waste ordinances.

If Bolt protrudesbeyond T-Nut

Use an extraflat washer

Proper Orientation

Front View Side View

Screw in until flush with beam

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About Our WoodSolowave Design™ uses only premium playset lumber, ensuring the safest product for your children’s use. Although great care has been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the aesthetics of the wood). A light sanding may be required to remove minor splinters. For your information, we have described some changes that may occur as a result of weathering:

1. Checking Checks are surface cracks in the wood along the grain. 4” x 4” material will experience more checking than 2”, 1-1/4” or 1” material be cause the surface and interior moisture content will vary more widely than in thinner wood.

2. Warping Warping refers to any distortion (twisting, cupping) from the true plane that may take place during weathering.3. Fading Wood exposed to sunlight, will over time, turn a grey color.

Note: The above changes will not affect the strength of the product.What causes weathering?One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is different than the interior of the wood. As the moisture moves in or out of the wood (result of climate changes), the different moisture content causes tension in the wood, which can result in checking and or warping.

How can I reduce the amount of weathering to my Play System?At the factory we have added water repellent to the stain. This water repellent decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the water repellent, applying a water repellent or stain on a yearly basis is important maintenance. (see your local stain and paint supplier for a recommended product) Also if storing the product before installation, make sure you store out of direct sunlight in a cool dry place.

Will weathering affect the strength of my Play System?Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.

Complete and mail registration card to receive important product notifications and assure prompt warranty service.

5 Year Limited WarrantySolowave Design warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase. In addition, lumber is warranted for 5 years against structural failure due to rot and insect damage. All other parts, such as hardware, swings, rides, accessories, and slides carry a one-year warranty only.This warranty applies to the original owner and registrant and is non-transferable.Regular maintenance is required to assure the integrity of your Play System. Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. This warranty does not cover any inspection cost.

This Limited Warranty does not cover:• Labor for replacement of any defective item(s);• Incidental or consequential damages;• Cosmetic defects which do not affect performance or integrity;• Vandalism; improper use or installation; acts of nature;• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect

performance or integrity.

Solowave Design products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Solowave Design Inc. cannot assume any responsibility for modified products. Furthermore, modification voids any and all warranties.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Solowave Design Play System be used in public settings such as schools, churches, playgrounds, parks, day cares and the like. Such use may lead to product failure and potential injury. Any and all public use will void this warranty.Solowave Design disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state orprovince to province. This warranty excludes all consequential damages, however, some states do not allow thelimitation or exclusion of consequential damages, and therefore this limitation may not apply to you.

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Keys to Assembly Success

Part Identification KeyOn each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.

SymbolsThroughout these instructions symbols are provided as important reminders for proper and safe assembly.

Proper Hardware AssemblyLag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.

Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Check that assembly is square before tightening bolts.

Use a measuring tape to assure proper location.

Check that set or assembly is properly level before proceeding.

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.

UseHelp

UseHelp

MeasureDistance

SquareAssembly

UseLevel

Pre-drill1/8” Bit

Tighten Bolts

No Yes

CAUTION – Protrusion Hazard

Tools Required

6

Shovel Level #2 & #3 Phillipsor Robertson

SafetyGlasses

Drill (1/8” 3/16” Bit)

MeasuringTape

Hammer Ratchet 1/2”, 7/16” & 9/16”

SquareRuler

Step Ladder

12342X Post 2 x 4 x 83”

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1 inch = 25.4mm

SO

LO

)WA

VE

DE

SIG

N H

AR

DW

AR

E

For example:

BOLT LEN

GTH

4½ (4.5) inches long

114mm

long

1 inch = 25.4mm

25.4mm

4.5 inches x

DIAM

ETER CO

NVERSIO

N

LENG

TH CO

NVERSIO

N

=

BOLT D

IAM

ETER 5/16 (0.31) inches

0.31 inches x 25.4mm

= 8mm

For example:

HARDW

ARE LEN

GTH C

HART

inchesvs

millim

etres6

1525½

1405

1274½

1144

1023½

893

762½

642

511½

381¼

321- 1/8

291

25.47/8

223/4

191/2

12.7

1/4" (6mm

) Flat W

asher

1/4" (6mm

) Lock W

asher

1/4"(0.25) = 6mm

Hex Bolt1/4" (6m

m)

T-Nut

5/16"(.31) = 8mm

Lag Screw

5/16" (8mm

) Fla

t Wa

sher

1/4"(0.25) = 6mm

Lag Screw

1/4" (6mm

) Fla

t Wa

sher

5/16" (8mm

) Fla

t Wa

sher

5/16" (8mm

) Lock Wa

sher

5/16"(.31) = 8mm

Hex Bolt5/16" (8m

m)

T-Nut

3/8"(.38) = 9.5mm

Lag Screw

3/8" (9.5mm

) Fla

t Wa

sher

8 [email protected]

2pc. - 2779 - 1 x 6 x 19" Access Board 3632779

2pc. - 2777 - 2 x 2 x 40-1/4" Side Joist MOD 3632777

5pc. - 2769 - Panel BT Frame 1¼ x 3 x 42" 3632769

2pc. - 2768 - Panel Floor 1¼ x 3 x 42" 3632768

Part Identification

1pc. - 2758 RT Post Assembly

1¼ x 2½ x 87" 37632758

1pc. - 2757 LT Post Assembly

1¼ x 2½ x 87" 37632757

1pc. - 2608 - 1-1/4 x 3 x 40-3/4" Floor Joist 3632608

1pc. - 2648 - 1 x 4 x 40-5/8 - Floor Board 3632648

8pc. - 2609 - 1 x 5 x 40-5/8" - Floor Board 3632609

2pc. - 2607 - 1-1/4 x 3 x 22" Diagonal 3632607

1pc. - 2615 - 4 x 4 x 50-15/16" - SW Upright 3632615

2pc. 2775 Panel Cross Support 1¼ x 3 x 42" 3632775

2pc. - 2776 - Rock Rail 1¼ x 2½ x 51" 3632776

3pc. - 2781 - 1 x 6 x 19" RK Board B 3632781

3pc. - 2771 - End Post 1¼ x 2½ x 87" 3632771

3pc. - 2770 - End Post Left 1¼ x 2½ x 87" 3632770

2pc. - 2778 - 5/4 x 4 x 14¼ SW Ground MOD 3632778

2pc. - 2780 - 1 x 6 x 19" RK Board A 3632780

1pc. - 2616 - 5/4 x 4 x 46-1/2" SW Support 3632616

2pc. - 2613 - 2 x 3 x 86-11/16" Heavy SW Post 3632613

2pc. - 2772 - Panel Floor Support 1¼ x 3 x 42" 3632772

2pc. - 2774 - Upright 1¼ x 3 x 42" 3632774

1pc. - 2630 - SW Top 1¼ x 5½ x 42" 39632630

1pc. - 2614 - 4 x 6 x 88" - Engineered Beam 3632614

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Part Identification

1pc. - 2601 -Lower Jamb 1¼ x 3 x 41-15/16" 3632601

1pc. - 2649 Lower Window Insert 1.27 x 18.8 x 41.91"

37632649

649A1pc. - Short Half Wall - 1.27 x 18.8 x 20-15/16"

37632649A

1pc. - 2665 Half Wall Insert - 1.4 x 20¼ x 38.8"

37632665

2pc. - 2786 - 1-1/4 x 2-1/4 x 70-3/4" - Roof Side 3632786

2pc. - 2756 Siding Assembly 1¼ x 19-15/16 x 39-3/16"

376327561pc. - 2602 -Upper Jamb 1¼ x 3 x 35-15/16"

3632602

1pc. - 2611 - 5/4 x 5 x 39-5/8" - Table Top 36326111pc. - 2612 - 2 x 2 x 39-5/8" - Table Support

3632612

2pc. - 2655 Upper Window Insert

1.27 x 18.8 x 35.86" 37632655 2pc. - 2784 - 1-1/4 x 2-1/4 x 43-1/4" - Roof End

3632784

1pc. - 27091-1/4 x 15-3/4 x 40-3/4 - Door Window Panel

37602709B

1pc. - 2715 - 5/4 x 3 x 10"Door Stop 3632715

1pc. - 2787 - 1-1/4 x 2-1/4 x 43-1/4" - Roof Top 3632787

2pc. - 2785 - 1-1/4 x 2-1/4 x 29-1/2" - Roof Upright 3632785

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1x - Jamb Mount (4 Pk) (3206302)

Part Identification

1x - Treasure Cove Bracket Set (3203860)

1x - Beam Brkt. Set(3200143) (2pk)

1x - Swing Hanger (6 Pk) (3206106)

1x - Rocks (5pk)(3320386)

1x - L Beam Brkt.(3200145) (2pk)

1x - Rebar GroundStake (6 Pk) (3200318)

2x - Long Belt Swing (3724939)

Yellow

(9200131)

1x

2x

- Acro Rope1x

- Acro Handle

(2 pk) (3502024)

(9320131)

Acro Bar- Steel

1x - Quick Link (Threaded)(4pk)

(3200020)

1x - Hand Grip Yellow (9320240)

1pc.MOD 3 Pane Transom

(2Pk) 3320138

2x - 48" High Rail Slide (3310149)

1x - Big Backyard ID Plaque (3320356)

1x - Door Hardware (3201710)

1x - Treasure Cove Canopy (9753860)

1x - Flat Panel Bracket (4 Pk)

(3200641)

1x - Big Backyard Plaque (3320351)


(4) S18 - Wood Screw #6 x 1" - (52013910)(5) PB2 - Pan Bolt 1/4 x 1-1/4" - (53433212)

(12) S13 - Pan Screw #6 x 5/8" - (52413908)

(12) FW3 - #8 Flat Washer - (51003500)

(56) S30 - Wood Screw #8 x 1-1/16" - (52043517)

(16) S8 - Pan Screw #12 x 3/4" - (52433603)

(5) FW0 - 3/16" Flat Washer - (51103100)

(36) FW1 - 1/4" Flat Washer - (51103200)

(56) FW2 - 5/16" Flat Washer - (51103300)

(20) S5 - Pan Screw #8 x 1/2" - (52433502)

(10) S3 - Wood Screw #8 x 2-1/2" - (52043522)

(11) S11 - Wood Screw #8 x 2" - (52043520)

(5) S10 - Pan Screw #8 x 1" - (52433510)

(24) S4 - Wood Screw #8 x 3" - (52043530)

(16) S7 - Pan Screw #12 x 2" - (52433620)

Hardware Identification (Actual Size)

(79) S0 - Truss Screw #8 x 7/8" - (52933505)

(39) LW1 - 1/4" Lock Washer - (51303200)

(34) TN1 - 1/4" T - Nut -(54503200)

(10) TN2 - 5/16" T- Nut - (54503300)

(23) LN2 - 5/16" Lock Nut - (54303300)

(5) LW2 - 5/16" Lock Washer - (51303300)

(5) BN1 - 1/4" Barrel Nut - (54803200)

(73) S20 - Wood Screw #8 x 1-3/8" - (52043516)


Hardware Identification (Actual Size)

(2) WL3 - Wafer Lag 1/4 x 1-3/8" - (52613216)

(16) WL5 - Wafer Lag 1/4 x 2-1/2" - (52613222)

(4) H10 - Hex Bolt 1/4 x 2-1/4" - (53703221)

(2) LS3 - Lag Screw 1/4 x 3" - (52213230)

(2) H3 - Hex Bolt 1/4 x 2-1/2" - (53703222)

(4) H11 - Hex Bolt 1/4 x 2-3/4" - (53703223)

(14) G7 - Hex Bolt 5/16 x 5-1/2" - (53703352)

(24) H9 - Hex Bolt 1/4 x 1-1/4" - (53703211)

(3) WB7 - Wafer Bolt 5/16 x 3" - (53613330)

(7) G21 - Hex Bolt 5/16 x 3-3/4" - (53703333)

(2) WB1 - Wafer Bolt 5/16 x 1" - (53613310)

(4) G8 - Hex Bolt 5/16 x 2" - (53703320)

(3) G4 - Hex Bolt 5/16 x 4" - (53703340)

(1) 2x2 Driver Bit - (9200014)


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B. IfthereareanymissingordamagedpiecesoryouneedassistancewithassemblypleasecontacttheConsumerRelationsDepartmentdirectly.Callusbeforegoingbacktothestore.

STOP STOPSTOP STOP

Step 1: Inventory Parts - Read This Before Starting Assembly

C. Readtheassemblymanualcompletely,payingspecialattentiontoANSIwarnings;notes;andsafety/maintenanceinformationonpages1-6.

D. Beforeyoudiscardyourcartonsfillouttheformbelow.•ThecartonI.D.stampislocatedontheendofeachcarton.ThetrackingnumberislocatedontheBigBackyardIDPlaque(3320356).

•Pleaseretainthisinformationforfuturereference.YouwillneedthisinformationifyoucontacttheConsumerRelationsDepartment.

•PleaserefertoPage6forproperhardwareassembly.•Eachstepindicateswhichboltsand/orscrewsyouwillneedforassembly,aswellasanyflatwashers,lockwashers,t-nutsorlocknuts.

A. Thisisthetimeforyoutoinventoryallyourhardware,woodandaccessories,referencingthepartsidentificationsheets.Thiswillassistyouwithyourassembly.•Thewoodpieceswillhavethefourdigitkeynumberstampedontheendsoftheboards.Thewoodpiecesarereferencedthroughouttheinstructionswiththisnumber.

CARTONI.D.STAMP:__________14459___(Box4)






MODELNUMBER:F23860

TRACKINGNUMBER(fromIDPlaque):


It is important to assemble the frame on a flat, smooth surface.

A:Place(2771)EndPostand(2770)EndPostLeftsidebysidewiththegroovesfacingupandin.Put(2770)EndPostLeftontherighthandside.Place(2775)PanelCrossSupportinthetopgrooves,(2772)PanelFloorSupportinthemiddlegroovesand(2769)PanelBTFrameinthebottomgrooves.(fig.1.1)

B:Makesureassemblyissquarethenattachwith4(S30)#8x1-1/16”WoodScrewsperboard.(fig.1.1)

C:Tap3(TN1)1/4”T-nutsin(2775)PanelCrossSupportand(2772)PanelFloorSupportand2in(2769)PanelBTFrame.(fig.1.1and1.2)

24 x #8 x 1-1/16” Wood Screw

16 x 1/4” T-nut

2 x End Post 1-1/4 x 2-1/2 x 87”2 x End Post Left 1-1/4 x 2-1/2 x 87”2 x Panel Cross Support 1-1/4 x 3 x 42”2 x Panel Floor Support 1-1/4 x 3 x 42”2 x Panel BT Frame 1-1/4 x 3 x 42”

S30

2775

Wood Parts Hardware

2772

2771

2770

2769

Fig. 1.2

Fig. 1.1

Bottom

Top

2772

27752770

2771

2769

S30S30

x3

x3

x2

x4 x4perboard

Flush

Flush

Step 1: Front and Back Wall Prep Part 1

TN1

TN1

TN1

TN1

TN1



D:Turntheassemblyover,place(2774)Uprightinthemiddlegroovesof(2775)PanelCrossSupportand(2772)PanelFloorSupportthenattachallboardswith8(H9)1/4x1-1/4”HexBolts(withlockwasherandflatwasher)connectingtothepreviouslyinstalledt-nuts.(fig.1.3and1.4)

E:RepeatstepsA-Dforasecondassembly.

16 x 1/4 x 1-1/4” Hex Bolt (1/4” lock washer & 1/4” flat washer)

2 x Upright 1-1/4 x 3 x 42” H9

Wood Parts Hardware2774

Fig. 1.4

Fig. 1.3

2772

Flush

2775

2774

H9H9

H9

H9

x3x3

x2

Step 1: Front and Back Wall Prep Part 2

2770

2771

FW1LW1


12 x #8 x 1-1/16” Wood Screw

6 x 1/4” T-nut

Step 2: End Wall Prep Part 1


A:Place(2771)EndPostand(2770)EndPostLeftsidebysidewiththegroovesfacingupandin.(2770)EndPostLeftontherighthandside.Place(2769)PanelBTFramesinthetopandbottomgroovesand(2768)PanelFloorinthemiddlegrooves.(fig.2.1)

B:Makesureassemblyissquarethenattachwith4(S30)#8x1-1/16”WoodScrewsperboard.(fig.2.1)

C:Tapin2(TN1)1/4”T-nutsin(2768)PanelFloorandeach(2769)PanelBTFrame.(fig.2.1and2.2)

1 x Panel Floor 1-1/4 x 3 x 42”2 x Panel BT Frame 1-1/4 x 3 x 42”1 x End Post 1-1/4 x 2-1/2 x 87”1 x End Post Left 1-1/4 x 2-1/2 x 87”

S302768

Wood Parts Hardware

2771

2770

2769

Fig. 2.2

Fig. 2.1

Bottom

Top2770

2771

S30x4

Flush

Flush

Flush

S30x4

S30x4

27682769

2769

TN1

TN1

TN1x2

TN1

TN1

TN1

TN1


6 x 1/4 x 1-1/4” Hex Bolt (1/4” lock washer & 1/4” flat washer)

Step 2: End Wall Prep Part 2


D:Turntheassemblyoverthenattachallboardswith6(H9)1/4x1-1/4”HexBolts(withlockwasherandflatwasher)connectingtothepreviouslyinstalledt-nuts.(fig.2.3and2.4)

H9

Hardware

Fig. 2.4

Fig. 2.3

2768

2769

H9

H9

x2perboard

2769

2770

2771

FW1LW1


Step 3: Swing Wall Prep Part 1


A:Place(2757)LTPostAssemblyand(2758)RTPostAssemblyonahard,flatsurfacewiththenotchesfacingdown.Thetopofthepostassemblieshavethelongernotches.(fig.3.1)

B:Tap1(TN2)5/16”T-nutinthetopholesand1(TN1)1/4”T-nutinthemiddleandbottomholes.(fig.3.1)

2 x 5/16” T-nut

4 x 1/4” T-nut

1 x LT Post Assembly 1-1/4 x 2-1/2 x 87”1 x RT Post Assembly 1-1/4 x 2-1/2 x 87”

2757

Wood Parts Hardware

2758

Fig. 3.1

Bottom

Top

2757

2758

Notice longer notches at the top (both boards)

Notice shorter notches at the bottom (both boards)

TN1

TN2

TN1

TN2




C:Turnthe(2757)LTPostAssemblyand(2758)RTPostAssemblyoverandplace2(2756)SidingAssembliesontopsoonesitsflushwiththetopofthemiddlegrooveandthesecondfitsflushwiththetopofthebottomgroove.(fig.3.2and3.3)

D:Place(2630)SWTopinthetopgrooves,(2768)PanelFloorinthemiddlegroovesand(2769)PanelBTFrameinthebottomgroovessotheysitflushtotheoutsideedgesof(2757)LTPostAssemblyand(2758)RTPostAssembly.Makesuretheassemblyissquarethenattachwith4(S30)#8x1-1/16”WoodScrewsperboard.(fig.3.4)

2 x Siding Assembly 1-1/4 x 19-15/16 x 39-3/16”1 x SW Top 1-1/4 x 5-1/2 x 42”1 x Panel Floor 1-1/4 x 3 x 42”1 x Panel BT Frame 1-1/4 x 3 x 42”

2756

Wood Parts Hardware

2768

2769

2630

Fig. 3.2

Bottom

Top

Flush

27582756

2757

2756

Fig. 3.3

Flush

Flush2757

2758

S30x4 S30

x4 S30x4

2768

2630

2769

Fig. 3.4

Notice Orientation of both (2756) Siding Assemblies.

Top

12 x #8 x 1-1/16” Wood ScrewS30




E:Attach(2630)SWTopto(2757)LTPostAssemblyand(2758)RTPostAssemblywith2(WB1)5/16x1”WaferBolts(withflatwasher)connectingtopreviouslyinstalledt-nuts.(fig.3.5and3.6)

F:Attach(2768)PanelFloorto(2757)LTPostAssemblyand(2758)RTPostAssemblywith2(H9)1/4x1-1/4”HexBolts(withlockwasherandflatwasher)connectingtopreviouslyinstalledt-nuts.(fig.3.5)

G:Place1(2778)SWGroundMODtoeachsideof(2769)PanelBTFrame,noticetheholelocationsandattachwith1(H10)1/4x2-1/4”HexBolt(withlockwasherandflatwasher)perboardconnectingtopreviouslyinstalledt-nuts.(fig.3.5and3.7)

H:Place1(2607)Diagonalunder(2778)SWGroundMODontherighthandsidesothetopsitsagainst(2758)RTPostAssemblyandlooselyattachwith1(H10)1/4x2-1/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.3.5and3.7)

2 x 5/16 x 1” Wafer Bolt (5/16” flat washer)

2 x 1/4 x 1-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer)

3 x 1/4 x 2-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer and 1 1/4” t-nut)

2 x SW Ground MOD 5/4 x 4 x 14-1/4”1 x Diagonal 1-1/4 x 3 x 22”

H9

Wood Parts Hardware2778

Fig. 3.6

Fig. 3.5

2758

2757

Note which bolt holes are used

x2

26072630

2768

WB1

2607

H9

x3

WB1

WB1

2778

2778

2769

2769

2778 2778

Fig. 3.7

x2

FW1

LW1

FW2

TN1

H10

H10




I:Attachthetopboardineach(2756)SidingAssemblyto(2757)LTPostAssemblyand(2758)RTPostAssemblywith4(S30)#8x1-1/16”WoodScrewsperboard.(fig.3.8and3.9)

J:Attachtheremainingboardsineach(2756)SidingAssemblyto(2757)LTPostAssemblyand(2758)RTPostAssemblywith2(S0)#8x7/8”TrussScrewsperboard.(fig.3.8an3.9)

Fig. 3.9

Fig. 3.8

S30x4

x4

8 x #8 x 1-1/16” Wood Screw

20 x #8 x 7/8” Truss Screw

S30

Hardware

S0

S30

2758

2757

2756

2756

TopBoard

RemainingBoards

x10S0

x10S0

S0S30


Step 4: Frame Assembly Part 1


A:PlaceSwingWallfromStep3between2FrontandBackWallsfromStep1,noticingthewallorientations.Thetopsandbottomsofthewallsshouldbeflush.Makesurethewallsaresquarethenusingthepilotholesasaguidepre-drillwitha3/16”drillbitandfastentheFrontWalltotheSwingWallandSwingWalltotheBackWallwith4(WL5)1/4x2-1/2”WaferLagsperside.(fig.4.1,4.2and4.3)

Fig. 4.2

Fig. 4.1

Flush

Hardware

8 x 1/4 x 2-1/2” Wafer LagWL5

Flush

Notice Front Wall overlaps Swing Wall

WL5WL5

Notice Swing Wall overlaps Back Wall

Front Wall Back Wall

Swing Wall

Back WallSwing Wall

Front Wall

Flush

Flush

Top View

WL5

Fig. 4.3

x4perside

Notice grooves face inwards

Notice counter sunk holes on the outside


Hardware

Back Wall

End Wall

Swing Wall

Front Wall


B:PlaceEndWallfromStep2betweentheFrontWallandBackWallnoticingthewallorientation.Thetopsandbottomsofthewallsshouldbeflush.Makesurethewallsaresquarethenusingthepilotholesasaguidepre-drillwitha3/16”drillbitandfastentheBackWalltotheEndWallandEndWalltotheFrontWallwith4(WL5)1/4x2-1/2”WaferLagsperside.(fig.4.4)

Fig. 4.4

Notice Back Wall overlaps End Wall

Notice End Wall overlaps Front Wall

WL5

8 x 1/4 x 2-1/2” Wafer LagWL5


1 x 1/4 x 2-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

2 x 1/4 x 3” Lag Screw (1/4” flat washer)

HardwareWood Parts1 x Diagonal 1/1/4 x 3 x 22”

C:Looselyattach1(2607)Diagonaltoleft(2778)SWGroundMODwith1(H10)1/4x2-1/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.4.5)

D:Placeeach(2607)DiagonaltightandflushtothefrontoftheSwingWallthenpre-drillpilotholeswitha3/16”drillbitandattacheach(2607)DiagonaltotheSwingWallwith1(LS3)1/4x3”LagScrew(withflatwasher)perboard,checkingthattheyremainflushtooutsideedge.(fig.4.5and4.6)

(hidden)

Flush

LS32607

Fig. 4.5

Fig. 4.6

2778

H10


Swing Wall

Flush

LS3LS3

2607

2607

H10

LW1

FW1

TN1

FW1FW1

2607

Swing Wall

2607


A:Frominsideoftheassemblycentre(2608)FloorJoistoverthepilotholesinboth(2768)PanelFloorsintheSwingandEndWall,measure5/8”downfromthetopofboardsthenattach(2608)FloorJoisttoeachboardusingtheleftandcentreholeswith2(S4)#8x3”WoodScrewsperboard.(fig.5.1,5.2,5.3and5.4)

Step 5: Floor Assembly Part 1

1 x Floor Joist 1-1/4 x 3 x 40-3/4”2608

Fig. 5.2

Wood Parts

Fig. 5.1

2608

Fig. 5.3

Hardware

4 x #8 x 3” Wood ScrewS4

2768

5/8”

2768

Swing Wall

End Wall

2608

2768

End Wall

Swing Wall S4

S4

Fig. 5.4

Notice holes used


2 x Side Joist MOD 2 x 2 x 40-1/4”

B:OntheinsideofboththeFrontandBackWallsplace1(2777)SideJoistMODagainsteach(2772)PanelFloorSupport,lineupboltholesthenlooselyattachwith2(H11)1/4x2-3/4”HexBolts(withlockwasher,flatwasherandt-nut)perjoist.Makesureboth(2777)SideJoistMODsarelevelwith(2608)FloorJoist.(fig.5.5)


2777

Wood Parts

Fig. 5.5


Hardware

H11

FW1

LW1H11

H11

2772

2772

2777

2777

2608

Back Wall

Front Wall

TN1

TN1

FW1LW1


C: Fasteneach(2777)SideJoistMODtoeach(2772)PanelFloorSupportwith4(S3)#8x2-1/2”WoodScrewsperboardasshowninfig.5.6.

D:Tightenall(H11)1/4x2-3/4”HexBoltsinboth(2777)SideJoistMOD.



HardwareS3

Fig. 5.6 2777

S3

2772


F: StartingattheSwingWallplace(2648)FloorBoardfollowedby8(2609)FloorBoards.Makesureallboardsareevenlyspacedthenattachto(2608)FloorJoistandeach(2777)SideJoistMODwith5(S20)#8x1-3/8”WoodScrewsperboard.(fig.5.8and5.9)


1 x Floor Board 1 x 4 x 40-5/8”8 x Floor Board 1 x 5 x 40-5/8”

2648

Wood Parts

Fig. 5.8

Fig. 5.9

2768

Hardware

Wall removed for clarity

2608

2777

2648

2609


x5perboard

2777

2609 Swing Wall

S20

S20


XX

Step 6: Swing Beam Assembly

Hardware

A:Attach6SwingHangerstothe(2614)EngineeredBeamusing2(G7)5/16x5-1/2”HexBolts(with2flatwashersand1locknut)perSwingHangerasshowninfig.6.1.

B:FlushtotheFortEndof(2614)EngineeredBeamattach2L-BeamBracketswith2(G21)5/16x3-3/4”HexBolts(with2flatwashersand1locknut).(fig.6.1and6.2)

C:Install1(WB7)5/16x3”WaferBolt(withflatwasherandt-nut)inthemiddleboltholein(2614)EngineeredBeamasshowninfig.6.3.IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD.

D: AttachBigBackyardPlaquetocentreof(2614)EngineeredBeam(overtopoft-nut)using4(S18)#6x1”WoodScrews.(fig.6.3)

12 x 5/16 x 5-1/2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)


1 x 5/16 x 3” Wafer Bolt (5/16” flat washer & 5/16” t-nut)

4 x #6 x 1” Wood Screw

Other Parts

6 x Swing Hangers2 x L-Beam Bracket1 x Big Backyard Plaque

G21

Wood Parts

1 x Engineered Beam 4 x 6 x 88”

G21

SwingHangerx6

Swing End

Fort End

L-BeamBracket

G7

Flush

L-BeamBracket

Fort End

WB7

Fig. 6.1

Fig. 6.3

Fig. 6.2

2614

2614

2614

2614

G7

LN2

FW2LN2

FW2

FW2FW2

S18

TN2

WB7

S18

BigBackyardPlaque


2 x Heavy SW Post 2 x 3 x 86-11/16”1 x SW Upright 4 x 4 x 50-15/16”1 x SW Support 5/4 x 4 x 46-1/2”

Step 7: Swing End Assembly

A:Looselyattach2(2613)HeavySWPoststo(2615)SWUprightusing2(G7)5/16x5-1/2”HexBolts(withlockwasher,flatwasherandt-nut).Notice2boltholesattopof(2615)SWUprightandorientationofangle.(fig.7.1)

B:Attach(2616)SWSupporttoboth(2613)HeavySWPostsand(2615)SWUprightusing3(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut).Tightenallbolts(fig.7.1)

C:Install2(WB7)5/16x3”WaferBolts(withflatwasherandt-nut)inthetopboltholesin(2615)SWUprightasshowninfig.7.1.IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED. THEY WILL MINIMIZE CHECKING OF WOOD.

HardwareWood Parts


3 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

2 x 5/16 x 3” Wafer Bolt (5/16” flat washer & 5/16” t-nut)

G7

WB7

G4

Notice 2 bolt holes at top and orientation of the angle

WB7Fig. 7.1

2613

2615

2613

2615

2616

G7

2616

G4

TN2

FW2

TN2

TN2

FW2

FW2

LW2 LW2


Step 8: Attach Swing End to Swing Beam

A: PlaceSwingEndAssemblyagainstSwingBeamAssemblythenplace1BeamBracketoneachsideoftheassembly(theyarespecificforleftandrightside)andattachwith5(G21)5/16x3-3/4”HexBolts(with2flatwashersand1locknut).(fig.8.1and8.2)

Hardware


Other Parts

2 x Beam Bracket (Left/Right)G21

Swing End Assembly

BeamBracket

Swing Beam Assembly

Swing Beam Assembly

Swing End Assembly

G21

Fig. 8.1

Fig. 8.2

LN2

FW2


Step 9: Attach Swing Assembly To Fort

A:PlaceSwingAssemblyagainsttopof(2630)SWTop,makesureassemblyislevelthenattachfrominsidethefortassemblyintoeachL-BeamBracketwith4(G8)5/16x2”HexBolts(with2flatwashersand1locknut).(fig.9.1)

4 x 5/16 x 2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)

G8

Hardware

L-BeamBracket

Swing Assembly

Fig. 9.12630

G8

LN2

FW2


Warning! To prevent tipping and avoid potential injury, stakes must be driven 13” (330 mm) into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.

A:Inthe5placesshowninfig.10.1drivetheRebarGroundStakes13”intothegroundagainstoutsidefrontcorneroftheEndWall,onboth(2607)Diagonalsandboth(2613)HeavySWPosts.Becarefulnottohitthewasherwhilehammeringstakesintothegroundasthiscouldcausethewashertobreakoff.

B:Attachgroundstakesusing1(S7)#12x2”PanScrewpergroundstake.(fig.10.2and10.3)

C:Afterdrivingstakesintotheground,checkforsharpedgescausedbytheimpactofthehammer.Smoothanysharpedgesfromimpactareaandtouchupwithoutdoorpaint.

Step 10: Install Ground Stakes

MOVE FORT TO FINAL LOCATION PRIOR TO STAKINGFINAL LOCATION MUST BE LEVEL GROUND

Hardware5 x #12 x 2” Pan Screw 5 x Rebar Ground Stake

Other Parts

SEE FRONT COVER FOR SAFETY CLEARANCE Rebar

GroundStake

13”InGround

S7Fig. 10.1

Fig. 10.2

Fig. 10.3

2607

S7

2613

2607

S7

RebarGroundStake

Front

End Wall

End Wall

13”InGround


16 x #8 x 7/8” Truss Screw

A:IntheupperopeningoftheEndWallplace1(2602)UpperJambsoitmeasures17”totheinsideofeachpostthenattachwith2JambMountsusing4(S0)#8x7/8”TrussScrewspermount.(fig.11.1,11.3,11.4and11.5)

B:IntheloweropeningoftheFrontWallplace1(2601)LowerJambsoitmeasures17”totheinsideofeachpostthenattachwith2JambMountsusing4(S0)#8x7/8”TrussScrewspermount.(fig.11.2,11.3,11.4and11.5)

Step 11: Install Upper and Lower Jambs

17” 17”

17” 17”Do not cover holes with Jamb Mount

2602

JambMount

S0x4perJambMount

JambMount

S0x4perJambMount

2601

Centred

Centred

Outside View

Grooves to the inside

1 x Upper Jamb 1-1/4 x 3 x 35-15/16”1 x Lower Jamb 1-1/4 x 3 x 41-15/16”

2602

Wood Parts

Fig. 11.1

Fig. 11.5

Hardware

2601

S0 4 x Jamb Mount

Other Parts

Inside ViewFig. 11.2

Fig. 11.3

Fig. 11.4

2602

End Wall

Front Wall

2601

Front Wall

End Wall

Outside View


S

S

Step 12: Install Window and Wall Inserts

2649

2655

Tight

and

S0

S0

Inside View

A:OntheFrontWall,intheplacesshowninfig.12.1,install2(2655)UpperWindowInsertsintheupperopeningand1(2649)LowerWindowInsertintheloweropeningusing9(S0)#8x7/8”TrussScrewsperinsert.(fig.12.1,12.2and12.3)

B:OntheEndWall,intheplacesshowninfig.12.1,install2MOD3-PaneTransomsintheupperopeningand1(2665)HalfWallInsertintheloweropeningusing4(S0)#8x7/8”TrussScrewsperinsert.(fig.12.1,12.2,12.4and12.5)

C:OntheBackWallintheupperopeninginstall1(649A)ShortHalfWallusing4(S0)#8x7/8”TrussScrews.(fig.12.1,12.3and12.4)

43 x #8 x 7/8” Truss Screw2 x Upper Window Insert 1.27 x 18.8 x 35.86”1 x Lower Window Insert 1.27 x 18.8 x 41.91”1 x Short Half Wall 1.27 x 18.8 x 20-15/16”1 x Half Wall Insert 1.4 x 20-1/4 x 38.8”

2655

Wood Parts Hardware

2649

S0 2 x MOD 3-Pane Transom

Other Parts

649A

S

ADWG. NO.

SHEET 2 OF 2

REV.

SCALE:1:50

649A

MOD3-PaneTransom

Tight

S0

S0

Fig. 12.1Fig. 12.2 Fig. 12.3

Fig. 12.4

Fig. 12.5

MOD3-PaneTransom

Front Wall

End Wall

Back Wall

649A 2655

2649

Tight

2665

2601

2602

S0

2665

Inside View

Inside View

Inside View

2665


Wood Parts Hardware Other Parts

Step 13: Rock Wall Assembly

A:Lay2(2776)RockRailsdown,sidebysidewithanglededgesfacingdown.(fig.13.1)

B:Place(2779)AccessBoardonthebottomofeach(2776)RockRailasshowninfig.13.1.Makesure(2779)AccessBoardisflushtotheoutsideandbottomedgesofeach(2776).Attachusing4(S20)#8x1-3/8”WoodScrews.

C:7-5/8”downfromthetopofboth(2776)RockRailsplace1(2781)RkBoardB,makingsurethesidesareflushtotheoutsideedgesofeach(2776)RockRail.Attachusing4(S20)#8x1-3/8”WoodScrews.(fig.13.1)

D:Inbetweenthe(2779)AccessBoardand(2781)RkBoardBstagger2(2781)RkBoardBsand2(2780)RkBoardAsusing4(S20)#8x1-3/8”WoodScrewsperboard.Placingthemasshowninfig.13.1,thiswillpreventrocksfromformingastraightline.Makesuretheboardsareevenlyspacedanddonotexceed2-3/8”betweenboards.

E: Place1rockoneach(2780)RkBoardAand(2781)RkBoardB(fig.13.2)andattachusing1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandbarrelnut)and1(S10)#8x1”PanScrewperrock.TheScrewmustbeintheholedirectlyunderthePanBolt,itwillstoptherockfromspinning.(fig.13.3)

Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”

Note: The holes in the rock boards must orient to the top of the boards.

7-5/8” Approx

Fig. 13.1

2779

27762780

2781

2781

27812780

Fig. 13.2

1 x Access Board 1 x 6 x 19”3 x Rk Board B 1 x 6 x 19”2 x Rk Board A 1 x 6 x 19”2 x Rock Rail 1-1/4 x 2-1/2 x 51”

24 x #8 x 1-3/8” Wood Screw 5 x #8 x 1” Pan Screw 5 x 1/4 x 1-1/4” Pan Bolt (1/4” lock washer, 3/16” flat washer & 1/4” barrel nut)

2776

2780

2781

2779

Rock

5 x Rocks (3 green/2 yellow)S10

S10

PB2

PB2

Fig. 13.3

x4perboard

S20

FW0 LW1

BN1

S20


HardwareWood Parts

Step 14: Attach Rock Wall Assembly to Fort Part 1

A:PlaceRockWallAssemblycentredinopeningoftheBackWallandflushasshownbelow.Attach(2776)RockRailstotheFrontWallusing4(S11)#8x2”WoodScrews.(fig.14.1and14.2)

B: Attach1(2779)AccessBoardtotopofRockWallAssembly,flushtotopof(2776)RockRailsusing4(S20)#8x1-3/8”WoodScrews.(fig.14.3)

Note: Make sure (2776) Rock Rails do not cover the bolt head, move assembly over so it is tight to the bolt head. (fig. 14.1 and 14.2)



1 x Access Board 1 x 6 x 19” 2779

S11

S20

Fig. 14.2

2776

S11

2779

2776

Fig. 14.1

Fig. 14.3

27762776

S11

Flush

Panel

Flush

S11

S20

S20

BoltHead


Warning! To prevent tipping and avoid potential injury, stakes must be driven 13” (330 mm) into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.

Step 14: Attach Rock Wall Assembly to Fort Part 2

Hardware

1 x #12 x 2” Pan Screw 1 x Rebar Ground Stake

Other Parts

RebarGroundStake

2776

S7

S7

13”InGround

C:Drive1RebarGroundStake13”intothegroundagainstoutside(2776)RockRailthenattachwith1(S7)#12x2”PanScrew.Becarefulnottohitthewasherwhilehammeringstakeintothegroundasthiscouldcausethewashertobreakoff.(fig.14.4and14.5)

D:Afterdrivingstakeintotheground,checkforsharpedgescausedbytheimpactofthehammer.Smoothanysharpedgesfromimpactareaandtouchupwithoutdoorpaint.

Fig. 14.4

Fig. 14.5 2776


Step 15: Attach Hand Grip to Fort

A: Measure6”fromthetopofthefloorboardsonthelefthandsideoftheRockBoard,pre-drillwitha1/8”drillbitthenattach1HandGripwith2(WL3)1/4x1-3/8”WaferLagstotheFrontWall.(fig.15.1)

HandGrip

Other Parts 1 x Hand Grip

6”

Hardware

2 x 1/4 x 1-3/8” Wafer Lag WL3

Fig. 15.1

WL3


Step 16: Cafe Table Assembly

Hardware1 x Table Support 2 x 2 x 39-5/8”

1 x Table Top 5/4 x 5 x 39-5/8”

Wood Parts

A:Place(2612)TableSupportflushtothenotchedoutendsof(2611)TableTopandattachwith4(S7)#12x2”PanScrewsasshowninfig.16.1.

B: PlaceTableTopAssemblytightintheopeningofEndWallwiththeoverhangontheoutsideoftheassemblyasshowninfig.16.2thenattach(2612)TableSupporttotheEndWallpostswith2(S3)#8x2-1/2”WoodScrews.

4 x #12 x 2” Pan Screw2 x #8 x 2-1/2” Wood ScrewS3

S7

Tight

Tight

Flush

Flush

2612

2611

Fig. 16.2

Fig. 16.1 S7

2611

2612

2612

2611

S3

S3

End Wall

Outside View


2 x #6 x 1” Wood Screw2 x #6 x 5/8” Pan Screw

A:Ontheinsideof(2709)DoorWindowPanelmeasure15”upfromthebottomandattachCatchPlateflushtotheedgeusing2(S18)#6x1”WoodScrews.(fig.17.1)

B:Ontheinsideof(2709)DoorWindowPanelmeasure22”upfromthebottomandattach1DoorHandleusing2(S13)#6x5/8”PanScrews.(fig.17.1)

Fig. 17.1

Step 17: Attach Door Components Part 1

Hardware Other Parts1 x Door Handle1 x Catch Plate

CatchPlate

DoorHandle

Inside View

S18

S13

1 x Door Window Panel 1-1/4 x 15-3/4 x 40-3/4”

Wood Parts2709

15”

S13

2709

Flush

22”S18


Fig. 17.2

Fig. 17.3

2709

Outside View

1/2”

HingeStop

Hardware

C:Ontheoutsideofthe(2709)DoorWindowPanelattachthesecondDoorHandleatapproximatelythesameplaceastheoneontheinside.Use2(S13)#6x5/8”PanScrews.(fig.17.2)

D:OntheoppositesideoftheDoorHandlemeasure5/8”fromthetopandbottomof(2709)DoorWindowPanelattach2DoorHingesontheoutsideusing3(S13)#6x5/8”PanScrewsperHinge.(fig.17.2and17.4)

Note:Hingestopsmustbetightto(2709)DoorWindowPanel.(fig.17.3)

8 x #6 x 5/8” Pan ScrewS13

Other Parts1 x Door Handle2 x Door Hinge

Top View

S13

DoorHandle

Step 17: Attach Door Components Part 2

DetailsWEIGHT:

SIZE

SHEET 1 OF 5

REV.

ADWG. NO.

Using 12- #6 x 5/8" Pan Screws, attach hinges to Door & Fort.SCALE:1:50

Using 8- #8 x 7/8" Truss Screws, attach jamb mount to lower jamb

5/8”

Fig. 17.4 DoorHinge

S13


DetailsWEIGHT:

SIZE

SHEET 1 OF 5

REV.

ADWG. NO.

Using 12- #6 x 5/8" Pan Screws, attach hinges to Door & Fort.SCALE:1:50

Using 8- #8 x 7/8" Truss Screws, attach jamb mount to lower jamb

Step 18: Attach Door Assembly to Fort

Hardware6 x #6 x 5/8” Pan ScrewS13

2601

S13

Fig. 18.2

Fig. 18.1

DoorHinge

Outside View

2769 5/8”

5/8”

A:OntheFrontWallmeasure5/8”upfromthetopof(2769)PanelBTFrameandamaximum5/8”fromtheinsideedgeof(2771)EndPostthenattachtheremainingsideofthehingesto(2771)EndPostusing3(S13)#6x5/8”PanScrewsperhinge.(fig.18.1and18.2)

2771

2771


Step 19: Attach Door Stop

HardwareWood Parts

A:Inthenotchedoutopeningof(2715)DoorStopattachtheMagneticCatchusing2(S18)#6x1”WoodScrews.(fig.19.1)Important: Use a hand held screw driver and DO NOT over tighten.

B:Ontheinsideoftheassembly,attach(2715)DoorStopto(2601)LowerJambwith3(S11)#8x2”WoodScrews,makingsure(2715)DoorStophasanoverhangof1-1/4”andisinpositiontoreceivetheCatchPlate.(fig.19.2and19.3)

2715 S18

S11

Other Parts1 x Magnetic Catch

2715

2715

MagneticCatch

S11

Fig. 19.1Fig. 19.2

S18

2715

Fig. 19.3

Inside View

1-1/4”

2601

2601

1 x Door Stop 5/4 x 3 x 10” 2 x #6 x 1” Wood Screw3 x #8 x 2” Wood Screw


Fig. 20.1

Step 20: Attach Slide to Fort

A:Place1SlideinthecentreofeachopeningoftheEndWall,pre-drillwitha1/8”drillbitthenattacheachslidetofortthroughthe(2772)PanelFloorSupportusing3(S7)#12x2”PanScrewsperslide.(fig.20.1,20.2and20.3)

Hardware Other Parts

Fig. 20.2

Slide

2 x Slide

S7

2772

2772

S7

Slide

End Wall

Slide

Fig. 20.3

6 x #12 x 2” Pan ScrewS7


Step 21: Attach Swings

ThreadedClipsattachtoAcroRopes

Other Parts2 x Belt Swings1 x Acro Bar2 x Acro Handle2 x Acro Rope4 x Threaded Clips

Fig. 21.1

Fig. 21.2

A: Attach1ThreadedCliptoeachAcroRopeandtheAcroBar.AttachanotherThreadedCliptoeachAcroHandleandjoinwithfirstThreadedClip.MakesuretoclosetheThreadedCliptightlyusinganadjustablewrench.(fig.21.2and21.3)

B:AttachtheendoftheswingandacroropestotheThreadedClipsattachedtotheswinghangers.(fig.21.1)

AcroRope

SwingBeltSeat

ThreadedClip

SwingBeltSeat

AcroBar

AcroHandles

AcroRope

ThreadedClip

Fig. 21.3

ThreadedClip

AcroRope


Step 22: Attach Tarp Frame Part 1

A:OntheFrontandBackWallsplace1(2786)RoofSideontopofeach(2775)PanelCrossSupportsotheextensionontheSwingWallmeasures9-1/4”andtheextensionontheEndWallmeasures18-1/8”thenattachwith4(S4)#8x3”WoodScrewsperboard.(fig.22.1&22.2)

B:Place1(2785)RoofUprightontheinsideofeachwall,flushtothebottomof(2775)PanelCrossSupportthenlooselyattachto(2786)RoofSidefromtheoutsidewith1(H3)1/4x2-1/2”HexBolt(withlockwasher,flatwasherandt-nut)perboard.(fig.22.1&22.2)

C: Makesure(2785)RoofUprightissquarethenattachto(2775)PanelCrossSupportfromtheinsidewith2(S11)#8x2”WoodScrewsperboard.Tightenbothbolts.(fig.22.1&22.2)

Fig. 22.1

2 x Roof Side 1-1/4 x 2-1/4 x 70-3/4”2 x Roof Upright 1-1/4 x 2-1/4 x 29-1/2”

Wood Parts Hardware8 x #8 x 3” Wood Screw



H3

2786

2786

2785

Fig. 22.2

S11

H3

2785

S11

S4

S4

2775 TN1

FW1

LW1

S4

End Wall

Front Wall

Swing Wall

Back Wall

18-1/8”9-1/4”

2786

Tight


Other Parts

4 x Flat Panel Bracket


Hardware

16 x #12 x 3/4” Pan Screw S8

D:Attacheach(2786)RoofSidetoeach(2775)PanelCrossSupportwith2FlatPanelBracketspersideusing4(S8)#12x3/4”PanScrewsperbracket.(fig.22.3and22.4)

Fig. 22.3

Fig. 22.4

FlatPanelBracket FlatPanel

Bracket

2786

S4

2775

x4perbracket



E:Place(2787)RoofToponeach(2785)RoofUprightsotheendsmeasure1-1/4”overhangoneachsidethenattachusing2(S4)#8x3”WoodScrewsperend.(fig.22.5&22.6)

F:Pre-drillpilotholesforthescrewsusinga1/8”drillbitandthenattach1(2784)RoofEndflushtothetopsandendsofeach(2786)RoofSidewith4(S4)#8x3”WoodScrewsper(2784)RoofEnd.(22.5&22.7)

2 x Roof End 1-1/4 x 2-1/4 x 43-1/4”1 x Roof Top 1-1/4 x 2-1/4 x 43-1/4”

Wood Parts Hardware12 x #8 x 3” Wood Screw 2784

2787

Fig. 22.5

Fig. 22.6

Fig. 22.7

S4

S4

S4

2786

2786

2784

Flush

Flush

S4

S4

1-1/4”

1-1/4”

2785

2785

2787

2785

2786

2786 2784

2784

2787


Step 23: Attach Canopy

A:PlaceCanopyover(2787)RoofTopmakingsurebottomedgesofCanopyareevenonbothsidesofassembly.(fig.23.1)

B:SecureonesidebyattachingCanopyto1(2784)RoofEndusing5(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.23.1&23.2)

C: MakesuretheCanopyissmoothandtightandthensecuretotheremaining(2784)RoofEndusing5(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.23.1&23.2)

D: AttachCanopytoeachendof(2787)RoofTopusing2(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.23.1&23.3)

Fig. 23.1

Canopy

Other Parts1 x Canopy

Hardware12 x #8 x 1/2” Pan Screw (with #8 flat washer)

x2

S5

S5

S5

2784

Canopy

2787

FW3

2784

2784

2787

CanopyS5

FW3

Fig. 23.3

Fig. 23.2


---------------------------------------------------------------------------------

read by a supervising adult.on your set that is easily seen and

Attach with screws provided to a location

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

------------------------------------------------------

ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post)

This provides warnings concerning safety and important contact information. A Tracking Numberis provided to allow you to get critical information or order replacement parts for this specific model.

Final Step: Attach I.D. Plaque

-----------------------------------------------

WARNING

--------------------

FORT ORSWING POST

Attachwith4(S13)#8x5/8”PanScrewstoalocationonyoursetthatiseasilyseenandreadbyasupervisingadult.


NOTESNOTES

BIG BACKYARD Consumer Registration Card

REVISION: 11/28/12

CUT

ALO

NG

LIN

E

First Name Initial Last Name

Street Apt. No.

City State/Province ZIP/Postal Code

Country Telephone Number

E-Mail Address

Model Name Model Number (Box Labels)

Serial Number (on ID Plaque)

Date Purchase Purchased From

How would you rate this product for quality? Excellent Very Good Average Below Average Poor

How would you rate this product for ease of assembly? Excellent Very Good Average Below Average Poor

How would you rate our instructions? Excellent Very Good Average Below Average Poor

How would you rate the quality of packaging? Excellent Very Good Average Below Average Poor

Would you recommend the purchase of our products to friends and family? Yes No

Comments:

MM / DD / YY

MAIL TO:Solowave DesignTM

375 Sligo Road W.Mount Forest, Ontario, CanadaN0G 2L0Attention: Customer Service

Big Backyard would like to say Thank You for your time and feedback.

Fill out your registration card online at www.bigbackyard.com/ownerslounge

30'- 4 9.3 warning

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