2018 ncode user group meeting new in designlife... · • femzip‐n (optistruct/nastran op2) ......

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© 2018 HBM HBM Prenscia: Public 2018 nCode User Group Meeting February 28 ‐ March 1, 2018 – Novi, MI USA

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Page 1: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

2018 nCode User Group Meeting 

February 28 ‐ March 1, 2018 – Novi, MI USA

Page 2: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

What’s New in nCode DesignLife 2018

Jon AldredVP  Product Management

Page 3: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

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• Latest release of DesignLife, released Jan 31, is part of nCode 2018.• Moved from version numbers to a year based naming.

nCode 2018

Page 4: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

4Timeline

2016 2017 2018

12.0

12.1

13.0

13.1

nCode 2018

Page 5: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

HBM Prenscia: Public

© 2017  HBM

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• Vibration fatigue compatible solvers• Spot weld analysis • Strain life (EN) analysis

• FEReader glyph• Allows users to output all data available from supported FE files.

• FE results file format support• Altair H3D support• FEMZIP‐N (OptiStruct/Nastran OP2) 

• Premium Materials Database• 7 new material entries added to the database bringing the total 

number of material entries to 126. • All materials tested at the Advanced Materials Characterization & Test 

Facility (AMCT) operated by HBM Prenscia in Rotherham, UK.

New for nCode DesignLife 13 & 13.1

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Page 6: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

HBM Prenscia: Public

© 2017  HBM

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• There is a significant increase of the processing speed when DesignLife is translating FE results. 

• The speed up achieved depends on the:‐• FE input file type• Proportion of the FE results being used• Analysis type. 

nCode DesignLife 13.1: Translation Speed Improvements

10 times faster!

27 Gb Spot weld ODB file 15 Gb FRF RST file

2.2 times faster!

Page 7: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

HBM Prenscia: Public

© 2017  HBM

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• This new glyph uses virtual strains created by unit loads along with measured strain histories from gauges matching the virtual gauges to reconstruct the force histories required to cause the measured strains.

• Improved worked example (#20)• Part of the Virtual Load Generation option

nCode DesignLife 13.1: Loads reconstruction glyph

Page 8: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

HBM Prenscia: Public

© 2017  HBM

10nCode DesignLife 2018

Page 9: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

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• A new Unified Theory of fatigue developed with Prof. G. Glinka, University of Waterloo, Canada

New WholeLife Glyph for Welds in DesignLife

Page 10: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

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• More accurate modelling of the complete failure process that leads to better correlation with test

• Uses standard seam weld modelling• Ability to analyse the detailed design of individual welds• Multiple failure modes may be investigated• Efficient, only critical locations are analysed• Supports multiaxial time based loading• Residual stresses in weld may be included

New WholeLife Glyph for Welds in DesignLife

Page 11: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

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• It is also provided as a WholeLife glyph in the Fatigue palette

WholeLife Analysis from Measured Data

Page 12: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

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• There is a significant increase of the processing speed when DesignLife is translating FE results. 

• Uses Processing Thread licenses above 2 simultaneous processes

nCode DesignLife 2018: Translation Speed Improvements

Saves time in the translation phase of the DesignLife analysis

Page 13: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

15nCode DesignLife 2018: Translation Speed Improvements

Using 2 processes, this example was over 30% faster

8 processes is 4.6x quicker

Page 14: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

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• Virtual Sensor feature in DesignLife Base

• Applications:• General purpose Test-CAE correlation.• Modal Assurance Criterion when comparing FE-based vs. test-based mode shapes.

nCode DesignLife 2018: Virtual Sensor 

Test / CAE correlation made easyEnables Modal Assurance Criterion

Page 15: 2018 nCode User Group Meeting New in DesignLife... · • FEMZIP‐N (OptiStruct/Nastran OP2) ... • A new Unified Theory of fatigue developed with Prof.G. Glinka, University of

© 2018  HBM

HBM Prenscia: Public

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• Vibration Fatigue:

• Vibration Analysis of Solid Seam Welds.

• Vibration Analysis of Seam Welds from Force Results.

• Walker mean stress correction method added to Standard SN Engine.

• Support for user selected critical plane angle.

• Editing of multiple material maps using the “Edit Material Mapping” now possible. 

• PercentByEvent, TSToFETable, ModalCoordInput and ReSumLife are regular glyphs (no python).

• Removed need for X server libraries on Linux for HPC applications.

nCode DesignLife 2018: Other Improvements

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© 2018  HBM

HBM Prenscia: Public

www.hbmprenscia.com

Jon Aldred

VP – Product Management

[email protected]