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AVL-BOOST COMBUSTION MODELS [email protected]

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  • AVL-BOOST COMBUSTION MODELS

    [email protected]

  • 2 BOOST_CombustionModels_2011_Bras

    Spatial Discretization

    Single Zone (Zero-Dimensional)

    Two Zone (Quasi-Dimensional)

    Ignition Type (Mixture Preparation)

    Spark Ignition

    Compression Ignition

    ROHR Type

    ROHR Input

    ROHR predicted by Combustion Model

    Source

    Standard BOOST

    User Coding

    ROHR (Rate Of Heat Release) CLASSIFICATION

  • 3 BOOST_CombustionModels_2011_Bras

    SPATIAL DISCRETIZATION / SINGLE ZONE

    Governing Equations

    Energy Conservation

    d

    dmh

    d

    dQ

    d

    dQ

    d

    dVp

    d

    umd BBBB

    wFc

    c

    ccc TRmV

    p 1

    Perfect Gas Equation

    Thermodynamic State Vector

    c

    c

    c

    c

    c

    C

    T

    pS

    FV

    CP

    FB

    Cc

    mf

    mf

    mf

    C

    n

    Gc

    mf

    mf

    mf

    C.

    1

    1

    Classic / General Species Transport GCcC /

  • 4 BOOST_CombustionModels_2011_Bras

    SPATIAL DISCRETIZATION / TWO ZONE /1

    Energy Conservation for burned and unburned Zone

    uuubbbc TRmTRmV

    p 1

    Perfect Gas Equation

    Thermodynamic State Vector

    unburned

    burnedc

    S

    SS

    d

    dmh

    d

    dmh

    d

    dQ

    d

    dQ

    d

    dVp

    d

    udm

    bBB

    bBBb

    uWb

    Fbc

    bb

    ,

    ,

    d

    dmh

    d

    dmh

    d

    dQ

    d

    dVp

    d

    udm uBBuBB

    bu

    Wuuc

    uu ,

    ,

    bbbbc TRmup ,,,,

    uuuuc TRmup ,,,,

    uBBuBBbBBbBB dmhdmh ,,,,

    dVpc

    FdQ

    WbdQ

    WudQ budmh

  • 5 BOOST_CombustionModels_2011_Bras

    Vibe Single Zone

    ROHR Approach

    Parameter Data Source

    Fitting Result of Combustion Analysis Tool (BOOST-Burn)

    Experience

    1

    1

    myam

    c

    BTB eym

    aQ

    d

    dQ

    c

    oy

    ... Combustion Progress

    10

    1

    ma

    BTB eQQ

    Released Energy

    ROHR INPUT FOR SPARK IGNITION ENGINES /1

  • 6 BOOST_CombustionModels_2011_Bras

    ROHR INPUT FOR SPARK IGNITION ENGINES /2

    Table Single Zone

    Data Source

    Result of Combustion Analysis Tool

    (BOOST-Burn)

    Adaptation

    For physical reasons preprocessing

    performed to guarantee monotonic

    increase of Fuel Burned

  • 7 BOOST_CombustionModels_2011_Bras

    ROHR INPUT FOR SPARK IGNITION ENGINES /3

    Hires et al

    Required Input

    Vibe Combustion Parameters and Ignition

    Delay for Reference Operating Point

    Vibe Two Zone / Table Two Zone

    Same ROHR Approach as for Single Zone

    State Vector of Burned Zone allows to calculate:

    NOx Production (Extended Zeldovich)

    CO Production (Onorati)

    State Vector of Unburned Zone allows to calculate:

    Required Octane Number

    at

    t

    T

    B

    nMFB

    SOC

    UBZ dtepA

    ON

    1

    %851100

    Model Approach for Variation of Ignition Delay and Combustion Duration dependent

    on Engine Speed

    3/23/1

    ,

    s

    s

    f

    f

    n

    n refref

    ref

    refcc

    3/23/1

    s

    s

    f

    f

    n

    nidid

    ref

    refref

    ref

    s ... laminar flame speed

    f ... piston to head distance at ignition timing

  • 8 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR SPARK IGNITION ENGINES /1 FRACTAL COMBUSTION MODEL

    Motivation

    All mentioned ROHR Types require input based on experimental data which show usually a strong dependency on the operating point (speed, load-

    signal) of the engine.

    For optimization issues (variable valve timing, engine control strategies, ...) a predictive combustion model which handles the influence of residual gas

    content and charge motion is required.

    This requirement can be fulfilled in a wide operation point range by the new introduced Fractal Combustion Model

  • 9 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR SPARK IGNITION ENGINES /2 FRACTAL COMBUSTION MODEL

    Characteristics /1

    The Fractal Combustion Model is based on a

    physical model of the flame front

    propagation:

    Geometric Combustion Chamber Input Data leads to a Relation between Piston

    Position, Geometric Free Flame Surface

    and Burned Zone Volume

    Increase of Burned Zone Volume is a function of Laminar Burning Speed and

    Geometric Free Flame Surface.

    A Simple multiplication => to small values

    because

    The flame front is a very thin and highly wrinkled surface (wrinkled-flamelet

    combustion regime)

  • 10 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR SPARK IGNITION ENGINES /3 FRACTAL COMBUSTION MODEL

    Characteristics /2

    This wrinkling effect is driven by the in-cylinder turbulent flow and chiefly

    responsible for the increased burning rate.

    The relation between geometric free and effective (highly wrinkled) flame area can

    be described by a fractal structure.

    Fractal is a mathematical method describing irregular geometry with self

    similarity (length of British coast?).

    Mandelbrot Set

    Burned Gas

    Unburned Gas

    SL

    SL

    SL u

    L

  • 11 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR SPARK IGNITION ENGINES /9 FRACTAL COMBUSTION MODEL

    Extension to stratified charge

    Input possibility for 1D distribution of

    fuel vapor and combustion product

    concentration (stratified charge) in

    the direction of flame propagation

    1D distribution can be imported from

    AVL FIRE in-cylinder simulation

    (standard output )

  • 12 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR SPARK IGNITION ENGINES /10 FRACTAL COMBUSTION MODEL

    Project Experience

    The fractal combustion model has the potential to predict the influence of the

    valve timing variation on the rate of heat

    release.

    Out of 7 parameters for the combustion model only the 2 turbulence parameters

    are function of engine speed and valve

    timing.

    The tuning of the turbulence parameter is based on 3D CFD results.

    BSFC [g/kWh]

    Res. Gas [%]

  • 13 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR SPARK IGNITION ENGINES /11 OPEN CHAMBER GAS ENGINE COMBUSTION MODEL

    Main features:

    2 Zone (unburned/burned) flame propagation model

    Arrhenius / Magnussen approach combination for ignition delay simulation

    In-cylinder turbulence level (used for the relation between laminar and turbulent

    flame speed) is sourced by swirl and

    squish flow

    Combined with BOOST Classic Gas Properties Preparation Tool which allows

    to generate properties for arbitrary fuel

    blends (e.g. lean gas as mixture of CH4,

    CO2, ), as alternative to general species transport

  • 14 BOOST_CombustionModels_2011_Bras

    ROHR INPUT FOR COMPRESSION IGNTION ENGINES /1

    Vibe Single Zone

    ROHR Approach

    Parameter Data Source

    Fitting Result of Combustion Analysis Tool (BOOST-Burn)

    Experience

    1

    1

    myam

    c

    BTB eym

    aQ

    d

    dQ

    c

    oy

    ... Combustion Progress

    Evaporation Assumption

    ROE (Rate of Evaporation) is direct linked to ROHR

    d

    dQ

    Hd

    dm B

    u

    FV 1

  • 15 BOOST_CombustionModels_2011_Bras

    ROHR INPUT FOR COMPRESSION IGNTION ENGINES /2

    Double Vibe (Single Zone)

    ROHR Approach

    Superposition of 2 Vibe

    Functions to meet Premixed

    Combustion Peak and/or more

    Complex Injection Strategies

    Parameter Data Source

    Fitting Result of Combustion Analysis Tool (BOOST-Burn)

    Experience

    21 Vibe

    B

    Vibe

    BB

    d

    dQ

    d

    dQ

    d

    dQ

  • 16 BOOST_CombustionModels_2011_Bras

    ROHR INPUT FOR COMPRESSION IGNTION ENGINES /3

    Woschni/Anisits

    Vibe Two Zone / Table Two

    Zone

    Same ROHR Approach as for Single Zone

    State Vector of Burned Zone allows to calculate:

    NOx Production (Extended Zeldovich)

    CO Production (Onorati)

    Soot Production (Bolochous)

    Table Single Zone

    Identical to spark ignition engines +

    Evaporation Assumption

    Required Input

    Vibe Combustion Parameters and Ignition Delay for Reference Operating Point

    Model Approach for Variation of Combustion Duration and Vibe Parameter m dependent on

    Engine Speed and Ignition Delay

    5.06.0

    ,

    ref

    ref

    refccn

    n

    AF

    AF

    3.0

    ,

    ,

    6.0

    refIVC

    refIVC

    refIVC

    IVCref

    refn

    n

    T

    T

    p

    p

    id

    idmm

    Ignition delay according to relations found by Andree and Pachernegg (exceeding

    Temperature*Time Integral threshold)

  • 17 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR COMPRESSION IGNTION ENGINES /1 AVLMCC COMBUSTION MODEL

    AVLMCC Combustion Model

    Model Approach

    Mixture controlled combustion (MCC) part of

    heat release is controlled by fuel

    quantity available and the spray

    induced turbulent kinetic energy

    density.

    Premixed combustion

    is modeled by a vibe function which

    parameters are determined from the ROI

    (Rate of Injection) considering Ignition

    delay.

    Combustion process stages

    Injection Turbulence Evaporation Ignition Delay Combustion

  • 18 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR COMPRESSION IGNTION ENGINES /4 AVL MCC COMBUSTION MODEL

    PL1

    SB1 SB2

    MP1

    MP2

    MP3

    MP4 MP5 MP6 MP7 MP8 MP9

    MP10 MP11 MP12 MP13MP14 MP15

    MP16

    MP17 MP18

    MP19

    MP20

    CO1

    TC1

    J1

    J2

    J3J4

    1

    2

    3

    4 5 6 7 8 9

    10 11 12 13 14 15

    16 17

    18 19

    20

    21

    CO2

    CAT122

    R1

    CO3

    23

    24

    25

    J5

    2627

    J6

    J7

    28

    R2

    29

    30

    C1 C2 C3 C4 C5 C6

    MP21

    MP22

    MP23

    MP24

    R3

    31

    CL1

    32MP25

    R4

    33

    p_11, T_11

    p_21, T_21

    p_2_1, T_2_1

    p_IM, T_IM

    p_41, T_41, NOx_S1, ...

    Intake Throttle

    EGR Valve

    p_EGR, T_EGR

    T_EGRHEOp_31_1, T_31_1 p_31_2,

    T_31_2

    TAZ6TAZ2 TAZ3

    Wastegate

    Air Cleaner

    Charge Air Cooler

    Exhaust Gas Treatment Devices

    Intake Manifold

    -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120

    Crankangle [deg]

    RO

    HR

    [J/d

    eg]

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    Basis1_Ah_0038.50%.1800

    Basis1_Ah_0038_MCC.50%.1800

    1-zonig Analyse der 1-zonigen Sim.

    1-zonig Analyse der 2-zonigen Sim.

    Engine Speed rpm 1800.0

    Compression Ratio - 18.500Energy Balance - 1.0149

    Burn_bst_MCC_Ah38_B50.cly

    BMEP [bar] 8.8542

    BMEP [bar] 9.0688

    MFB10 [deg] 7.4354MFB10 [deg] 6.7318

    MFB50 [deg] 16.648

    MFB50 [deg] 16.089

    MFB90 [deg] 31.985

    MFB90 [deg] 27.916

    Calibration Parameters

    Cmod combustion constant Cdiss dissipations constant Cturb turbulent constant CNO NOx formation constant Cign ignition delay constant

    Project Experience

    Parameters are engine specific but for than valid for a wide range

    of operating points

  • 19 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR COMPRESSION IGNTION ENGINES /5 HCCI COMBUSTION MODEL

    Single Zone HCCI

    Simulation based on General Species Transport

    CHEMKIN compatible

    no CHEMKIN needed

    arbitrary no. of species (CO, CO2, H2, O, H, ...)

    arbitrary no. of chemical reactions (two sets for unburned

    and burned Zone Chemistry) C7H16 + O2 = C7H15-1 + HO2 2.500E+13 0.0 48810.0

    C7H16 + O2 = C7H15-2 + HO2 2.800E+14 0.0 47180.0

    C7H16 + H = C7H15-1 + H2 5.600E+07 2.0 7667.0

    C7H16 + H = C7H15-2 + H2 4.380E+07 2.0 4750.0

    C7H16 + OH = C7H15-1 + H2O 8.600E+09 1.10 1815.0

    nSpcGas

    i

    ii

    F

    d

    dwu

    d

    dQ

    1

  • 20 BOOST_CombustionModels_2011_Bras

    PREDICTED ROHR FOR COMPRESSION IGNTION ENGINES /6 HCCI COMBUSTION MODEL

    6 Zone HCCI Combustion

    6 zones

    General species transport

    Non uniform species distribution in zones

    2 Heat Transfer

    Zone to zone (engery potential driven)

    Boundary zone to wall

    Isooctane mechanism (~291 species 875 reactions in CHEMKIN Format)

    Kozarac et al.: SAE 2010-01-1083

  • 21 BOOST_CombustionModels_2011_Bras

    BOOST CLASSIC / GENERAL SPECIES TRANSPORT

    Utilites

    Calculated

    ROHR

    Pre-defined

    ROHR

    Classic General

    Vibe (1zone, 2zone, Hires,...)

    Table (1zone, 2zone)

    Diesel: MCC

    Gasoline: Fractal

    HCCI -

    User Coded Combustion Models

    Set Conditions at SHP

    General Species Transport

    Flexibility

    CHEMKIN Chemistry can be used comfortably in BOOST (HCCI)

    Coupling of Combustion-, Emission- and Aftertreatment models

  • 22 BOOST_CombustionModels_2011_Bras

    BOOST-FIRE COMBUSTION & EMISSION SIMULATION

    BOOST ESE-Diesel Link

    3D Combustion through ESE Diesel BOOST

    Coupling

    BOOST Automatically Initialize and Starts

    ESE Diesel Calculations for The Combustion

    Phase

    Modes of Coupling:

    HPC-mode: Combustion

    Calculated for One BOOST

    Cylinder and ROHR Copied

    to the Others

    MHPC-mode: Combustion

    Calculated for Each BOOST

    Cylinder Individually

    Engine Simulation Environment - Diesel