1-22 pdf 20 nb auto mpv manual

INDEX 20nb L C D Auto Mpv

1 Introduction and Features of SOLOMATIC 2 Possibilities and Scope of Automation 3 Installation Guidelines and Piping diagram 4 Specifications 5 Programming Instructions

a. Glossary of terms b. How to enter Password , required Time and select required option / Operations of Keys? c. How to SKIP , HOLD an operation? d. VIEW Mode e. Advance Programming f. Operating sequence

6 Wiring connections 7 Exploded view of SOLOMATIC Auto MPV

1. Introduction and Features of SOLOMATIC Introduction : Solomatic is the most , Advanced Microprocessor Based , Fully Automatic Multi Port Valve in India .It automatically carries out all the operations like Brine Injection / Slow Rinse / Fast Rinse & back to Service in fresh recharged condition. The advanced components like current limiter, watch dog IC and high quality electronics ensure trouble free operations for years in tough Indian conditions. Being indigenously made to suit tough Indian conditions Solomatic Automatic Softener comes with full one year guaranty , easy availability of spares & after sales services. Unique Brine Director ensures that Brine Solution is prepared automatically (no need to stir salt for half an hour ) during service cycle of softener with soft water to ensure that you get more output from your plant. Features of SOLOMATIC AUTO MPV :

1. The SOLOMATIC AUTO MPV automatically counts down the timing of each step, goes on to the next step and comes back to service.

2. Regeneration / Backwash cycle can be started by: a. Pressing a key b. From an external pulse c. From a pulse signal from the previous unit d. By pump-on timing settable which is up to __ Hrs with least count 1 min e. By volume, which means by using electronic flow sensor f. By time of the day /week (OPTIONAL)

3. Two auxiliary outputs to control additional solenoid valves. 4. Optional inputs are:

a. Brine switch interlock b. Raw water / Treated water tank level control

Added advantages: 1. Robust power supply 80 Volts to 280 Volts. 2. Automatic Start up Rinse possible. 3. Counter: This tells how many cycles have been completed. 4. Hold-Release Skip facility to assist trouble shooting 5. External input count 6. IP 55 actuator box 7. External buzzer for audio alarm in case of malfunction. 8. Conductivity interlock for D.M.Plants. 9. Combined volume & conductivity interlock.

Page - 1 - Back to Index

2. Possibilities and Scope of Automation ( For STAND ALONE UNIT )

1. Semi Auto : Press a button to initiate regeneration / backwash. Unit goes into regeneration and back to service on its own.

2. Fully Auto : Automatic regeneration takes place based on external signals ; A..Pump ON time: Selecting this feature allows one to program the number of hours & minutes that the raw water pump keeps water flowing through the unit before regeneration starts. It is settable up to 99 Hrs & 59 Mins. with a least count of 1 min. for the auto wash processor to know that the pump is ON the auxiliary output of pump starter is to be connected to the auto MPV. This will also ensure that even the regeneration timing count down will happen ONLY when the pump is ON. B. Flow sensor : The Auto valve counts down the programmed output based on signal from flow sensor. When it reaches zero, the unit goes into regeneration automatically. C. Real Time clock (optional) : Regeneration starts at the programmed time and

day of the week and unit goes back into service on its own once the regeneration is over. D. External Input Signal from PLC or Previous Auto MPV. Brine Tank Automation : A brine level switch can be inserted in the brine tank which switches between brine and water.

1. When regeneration is initiated by any means , the Auto MPV first checks whether the Brine switch indicates presence of brine. If not it gives an alarm indicator.

2. When regeneration step is over , if the brine switch still detects brine it gives an alarm Regeneration incomplete. REGENERATION FAIL

Spare Relay (Standard) : A spare relay output is available which can be programmed to start any time after start of cycle and for any duration up to 99 min. Its possible uses are as follows;

1. Remote (Panel) indication of regeneration in progress. 2. Operation of fast rinse solenoid valve for down flow softeners. 3. Operation of raw water bypass solenoid valve during regeneration. 4. Operation of regeneration suction solenoid valve in Auto D.M. plant. 5. To bypass high pressure cut off of Hydro-pneumatic system during regeneration.

Second Spare Relay ( Optional) : This relay can be used to operate a remote (panel) annunciator whenever any fault condition occurs. Conditions under which annunciator (buzzer) will activate ;

1. If unit does not go from one step to another within specified time limit (200 sec.) 2. When brine switch is provided and if brine is not ready at the start of regeneration. 3. If brine still remains in brine tank at end of regeneration. 4. Internal malfunction. (Reed switch short) 3. Installation Guidelines and Piping diagram

Solomatic is Advance microprocessor Based Mini Computer. Install the Solomatic in Shade / inside a covered room.Keep it away from sunlight ( the way you keep your Computer / TV / Washing M/c ).Keep it away from dust & water.Kindly go through the various installations recommended below & ensure that you have installed each & every required component for trouble free operation of the plant. Piping Precautions.

1) Ensure that Inlet / Outlet pipe is well supported & it does not transfer any load on the MPV. 2) Ensure that shut off head of Raw Water Pump is below 5 Kg / Cm2

Piping Diagram

Page -2-

TWT

RWT

RWT

1) Standard: When Raw Water Tank is on ground level

Install Vacuum Breaker at the Inlet of Softener to Prevent Brine Solution from Entering the Raw Water Tank

5. Programming Instructions5a. Glossary of terms :

Motor ON delay time :- When AutoMPV changes its position from Service to Regeneration or Regeneration to Rinse and so on it will send signal to Rawwater pump / Solenoid valve to stop. Once the pump or solenoid valve stops , the pressure in the system reduces. However it takes some time for system pressure to become zero. The time in which system pressure goes to zero after Raw water pump / Solenoid valve is stopped, can be programmed as Motor ON delay time.Normally even in same system the time required by system to attain zero pressure also varies . e.g.Position change Normally time required for system pressure to become zero

From Service to regeneration Less time required.From Rinse to Service Less time required.From Regeneration to rinse More time required.Always program maximum time required for system pressure to become zero as Motor ON delay time.

Cycle count :- Displays number of time the unit had finished regeneration. REGN TIME: XXRegeneration Time:-The required duration of regeneration in XX mins. RINSE TIME: XXRinse Time:-

The required duration of rinse in XX mins. RST CYC. CNT?Reset cycle counter:-Select YES or NO if you wish to reset cycle counter

Default Settings:-

MOT ON DELAY:XXX

CYCE COUNT:XXX

RINSE TIME: XX

Default Settings:-Select YES or NO if you wish to continue with default settings

External Pulse:-

Sensors :- None - No Sensor is selected & Auto MPV will go in Regeneration mode once the REGN key is pressed or When External Signal like AnotherAuto MPV / PLC or Cond. Meter/ Batcher / pH meter / External Timer etc. is used to give potential free pulse input to Auto MPV to go in regenerationMode.Pump Time - When Astero Panel is used to give signal to Auto MPV to go into regeneration mode. Pump Tim is to be used when you want toregenerate the Softener / Backwash the Filter after X hrs of pump operation. This is fairly accurate & economical alternative to flow sensor / flowbatcher. Flow Sensor If this feature is active then sensor can send Auto MPV in continuous loop. Startup Rinse :-

MAN (Manual) - Unit goes into Rinse mode when RESET key is pressed.AUTO (Automatic) - Unit goes into Rinse mode automatically whenever unit restarts / switched ON.

Brine I/L (Interlock) :- It is to be selected as ON whenever Brine switch is used and as OFF when Brine switch is not used. A brine level switch can be inserted in thebrine tank and it switches between brine and water.1.When regeneration is initiated by any means , the Auto MPV first checks whether the Brine switch indicates presence of brine. If not it gives analarm indicator.2. When regeneration step is over , if the brine switch still detects brine it gives an alarm Regeneration incomplete. Also refer Installation Drawing for brine switch.External I/P count :-It indicates no. of External input signals after which unit would go into regeneration mode. This is useful when more than one units are operating in series or parallel. E.g. If External I/P count is set as 3 , then unit will go into regeneration only after receiving the signal 3 times.

Pump Interlock :- When Pump Interlock is kept ON , if pump stops during regeneration cycle for any reason , the Solomatic will STOP countdown of the regeneration

time. When pump restarts , the Solomatic will restart the countdown from position / time where pump was stopped. When Pump Interlock is kept OFF & if pump stops during regeneration cycle for any reason the unit still counts down the Regeneration Time. However this is NOT ADVISABLE for healthy running of Softener.

EXT PULS: XX

SENSOR:

ST RINSE

BRINE

EXT IP CNT

PUMP IL

TWT

RWT

RWT

Intisoft

Inlet Outlet

Requires vacuum Breaker or Pipe open to atmosphere at the outlet to prevent Brine entering the soft water when RWP is stopped.

Air gap

Water Level

2) When Raw Water Tank and Treated Water Tank is on ground level

RWP

TWT

RWT

Intisoft

Solenoid Valve NRV

Inlet Outlet

3) When Raw Water Tank is above ground level giving Positive Head

RWT

TWT

Intisoft

4) When softener is getting the raw water supply from common pump ( Not dedicated)

Common Supply

RWP

RWP

Solenoid Valve

Note: Solenoid Valve is necessary to stop the water flow before disc of MPV starts rotating from one step to other

Intisoft

Page-3-

Hydro-Pneumatic Tank

5) Hydro-Pneumatic System

Solenoid Valve 1 Solenoid Valve 2

Inlet Outlet

NRV

NOTE: The function of the Solenoid valve here is to isolate the softener from the Hydropneumatic pressure

Auxiliary Output :- Mode 1 :The Relay will remain energized during entire regeneration cycle. Mode 2 : After regeneration start, relay energizes. After motor on delay time is over, relay will be off.

Mode 3 : Relay will start when valve is in service and will stop once regeneration starts. Mode 4 : ON DLY: This is the time for which relay will not get energized after the regeneration starts. Once this set time

is over relay will start. OFF DLY: This is the time for which the relay will stay on and will switch off once the time is elapsed. Mode 5 : ON DLY: This is the time for which relay will not get energized after the rinse starts. Once this set time is over

relay will start. OFF DLY: This is the time for which the relay will stay on and will switch off once the time is elapsed. Mode 6 : This will give pulse output after completing one cycle of operation. Mode 7 : Any fault condition on valve, this relay will get energized to get an alarm.

Mode 8 In this mode pump relay is on during service & the output configured in mode 8 will work as a pump relay during regn/backwash cycle.NO contact of pump relay to be used for controlling pump starter/contactor. Mode 9 In this mode pump relay / output configured in mode 9 will work as pump relay for alternate service & regn/backwash cycles. NO contact of pump relay to be used for controlling pump starter/contactor.

Default Display :-

Default Display this feature enables you to select Display on Auto MPV as Softener / Cation / Anion / Filter / Downflow Softener

Auxiliary Inputs:- OFF: No auxiliary input. BRINE: This will enable Brine Interlock. COND: This will enable conductivity interlock. RWLVL: Raw water tank level control

TWLVL: Treated water tank level control 5b. How to enter Password , required Time and select required Option / Operations of Keys?

The Password is a two digit number. When display shows , first the digit

in TENs place blinks. Increment it till desired number appears by pressing the key. Then

press key to move to UNITs place. Increment till desired number appears. Press

key to enter the password. There are two password :- 1. Password 64 ( Basic Programming ) 2. Password 84 ( Advance Programming Not to be used by User )

If an incorrect password is entered, the display shows . To again enter the password go back to SET MODE.

Similarly , you can enter the required time for Regeneration , Rinse etc. by pressing and

Keys. The key is used to increment the blinking digit from 0 to 9 only and the key is used to Toggle the digit position among HUNDRED , TEN and UNIT s place.

The key is also useful to toggle between the various options available in SET MODE.

Whenever any fault conditions occur the inbuilt buzzer sounds, The fault condition can be accepted byPressing RESET key.

5c. How To SKIP , HOLD an operation ?

To SKIP an operation :- To SKIP an operation (Regeneration / Rinse) press key once. An operation can be skipped in following cases ; 1. If by mistake start key is pressed or by error an external unit has sent a signal to start

Regeneration , press key to SKIP the operation & take the unit back to Service mode.

2. It can also be used to shorten Regeneration / Rinse operation time than the programmed time. E.g. If programmed time for a operation is 45 min. and you want to shorten it to 25 min.

then press key when countdown of the operation has reached (45 25 =) 20 min.

To HOLD an operation :- An operation (Regeneration / Rinse) can be put on HOLD , to extend

its time than the programmed time by pressing key. The valve will remain in the same

position until you press key once again. E.g. The programmed time of an operation is 45

min. and you want to extend it to 50 min. , then press key anytime during the operation.

After (50 45 =) 5 min. are over again press key to restart the time countdown. Page 5 -

PASSWORD : 00

PASSWORD ERROR

AUX1 OP

DEF DISP

AUX IP

AUX2 OP

20NB LCD TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS : FOR FILTER / SOFTNER

1) Valve Connection with top opening vessel : 2.5''npsm (8 tpi). 2) Max Flow rate (valve + strainers + riser pipe) : 2000 lph @ 0.5 kg/Cm2 3) Max.Operating pressure : 5 kg/Cm2. 4) Riser Pipe size : 25mm PVC pipe. 5) Inlet,Outlet,Drain Connections : ''BSPF Quick release coupling elbow 'OR' straight (adaptor for converting to '' BSPF also available) 6) Riser pipe lenth with bottom strainer attached should be 9mm below vessel top. 7) 1/8'' BSPF nozzles across inlet,outlet for pressure gauge/sample valve.

ADDITIONAL FOR SOFTENER: 8) Regenerant suction tubing size : '' 9) Maximum resin quantity : 100 Lr. 10) Injector ratio : 1 : 2 11) Minimum pressure for uniform suction : 2 Kg/Cm2.

Electrical Supply Voltage 80 to 280 Volts80 to 280 Volts Frequency 50 Hzs50 Hzs Power consumption 5VA5VA Memory retention 5 years5 years Display 16 Character LCD16 Character LCD Relay outputs Aux I and Aux II Both programmable in 6 ModesBoth programmable in 6 Modes Others Operating Temperature 0 - 500 0 - 500 Humidity 80% Max80% Max

Electrical

Supply Voltage 80 to 280 Volts 80 to 280 Volts

Frequency 50 Hzs 50 Hzs

Power consumption 5VA 5VA

Memory retention 5 years 5 years

Display 16 Character LCD 16 Character LCD

Relay outputs Aux I and Aux II Both programmable in 6 Modes Both programmable in 6 Modes

Others

Operating Temperature 0 - 500 0 - 500

Humidity 80% Max 80% Max

==================================================================================================

VIEW MODE

RESET

RINSE TIME: XX

SOFTNER / FILTER

MODE

VIEW MODE

MODE

SET MODE

QUIT

MODE

VIEW MODE

RESET

CYCLE COUNT : XXX

SET MODE

RESET

PASSWORD:XX

REGN

PASSWORD:64

RESET

SET TIMERS?

MODE

MOT ON DELAY

MODE

RST CYC.CNT

MODE

EXIT

RESETREGN TIME : XX

RESET

MOT ON DELAY

RESET

MOT ON DELAY : XXX

RESET

RST CYC. CNT : NO/YES

RESET

EXIT

RESET

QUIT

RESET

SOFTNER

MODE

SOFTNER

VIEW MODE

MODE

SET MODE

ADVANCE PROGRAMMING

MODE

QUIT

RESET

PASSWORD:XX

PASSWORD:84

RESET

DEFF SETT?

MODE

SENSOR

MODE

AUX1 OP

MODE

AUX2 OP

MODE

AUX3 OP

MODE

ST RINSE

MODE

DEF DISP

MODE

AUX3 IP

MODE

AUX2 IP

RESET

DEF SETT : NO

RESET

SENSOR :

RESET

SENSOR : NONE

MODE

SENSOR : PMP TIM

MODE

SENSOR : FLO SEN

RESET

RESET

RESET

TIME : XXX

VOLUME : XXX: 2M

RESET

RESET

AUX1 OP

RESET

AUX1 OP : MODE X

RESET

AUX2 OP

RESET

AUX1 OP : MODE X

RESET

AUX3 OP

RESET

AUX1 OP : MODE X

RESET

ST RINSE

RESET

ST RINSE : MAN

RESET

ST RINSE TIME : XX

RESET

DEF DISP?

RESET

DEF DISP? SOFTNER

RESET

AUX1 IP

RESET

AUX1 IP : PULSE

BMODE

AUX3 IP

EXIT

AAUX2 IP

AUX IP: OFF

AUX IP

AUX IP

EXIT

MODE

RESET

RESET

RESET

RESET

MODE

SOFTNER

VIEW MODE

MODE

SET MODE

QUITRESET

PASSWORD:XX

PASSWORD:24

RESET

ML/PULSE:XXX.0

RESET

QUIT

RESET

VOLUME:XXX.2M

PASSWORD:44

RESET

RTC PRESENTS:YES

MODE

RTC PRESENTS:NO

RESET

QUIT

RESET

CHECKING RTC...OK

QUIT

PASSWORD:44

RESET

MODE : WORKING

MODE

MODE : STAND BY

RESET

STANDING BY

RESET

TIME:XXX

INPUT 1 INPUT 2 PUMPTIME

COM.FOR

INPUTES

INPUT 3 COM.FOR

INPUTES

COM.OUTPUT

2

NO. COM.OUTPUT

1

NO. COM.OUTPUT 3

NO. COM.TO

PUMPCONTACTOR

NC.12 V

RED GREEN BLACK

FLOWSENSOR

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5

1 2 3 4 5 6 7 8 9 10

P NINPUT

PUMP OUT10 AMP MAX

MPV POWERSUPPLY

C NCTOP JMP

CONTRACTOR

C NOAUX

CONTACT

L1

T1

L2

T2

13

14

A2

A1

MC

B 1

6A

SINGLE PHASE PUMPCONTROLLER

AU

X S

UPP

LY

FO

R M

PV

P

N

BL

AC

K

NO

PRE

SSU

RE

SWIT

CH

C GR

EEN

TREA

TED

WA

TER

FLO

ATY

STAND ALONE FILTER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

In set mode. password 84; programmable inputes (filter):1. Inpute 1 (1-7) - raw water level / treated water level2. Inpute 2 (3-7) - inpute pulse or treated water level3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output3(10-13) can be configured in 9 modes as per requirement

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

M/S INITIATIVE

INI-SYS-MPV20NB-WD-401-01

11 12 13

NO

NO

NO

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5

R

MPV POWERSUPPLY

L1

T1

THREE PHASE PUMPCONTROLLER

P

N

BL

AC

K

NO

PRE

SSU

RE

SWIT

CH

C GR

EEN

TREA

TED

WA

TER

FLO

ATY

STAND ALONE FILTER LCD MPV 20/25 NB - THREE PHASE CONTROLLER

In set mode. password 84; programmable inputes (filter):1. Inpute 1 (2-7) - raw water level / treated water level2. Inpute 2 (3-7) - inpute pulse or treated water level3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes as per requirement


M/S INITIATIVE


Y B N R Y B

1 2 3 4 5 6 78 9 10 11 12 13

TO PUMPCONTACTOR

AUX CONT.

C NC C NC

L2

T2

L3

T3

13

14

A1

A2

11 12 13

Power Wiring: 1.5 sq. mmControl Wiring : 0.5 sq. mm

R Y B

R Y B

R Y B N R Y B

NO

NO

NO

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5


P

N

BL

AC

K

NO

PRE

SSU

RE

SWIT

CH

C GR

EEN

TREA

TED

WA

TER

FLO

ATY

STAND ALONE FILTER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER(TYPICAL WIRING SCHEME FOR CLINT MANUFACTURED CONTROLLER)

In set mode. password 84; programmable inputes (filter):1. Inpute 1 (3-5) - raw water level / treated water level2. Inpute 2 (2-5) - inpute pulse or treated water level3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(8-9) & 2(6-7) can be configured in 9 modes as per requirement


M/S INITIATIVE


11 12 13


L1

T1

L2

T2

L3

T3

13

14

A1

A2

P N

PUMP OUT

NP

INPUTPOWER

MC

B 1

6A

AU

X S

UPP

LY

FO

R M

PV NO

NO

NO

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5

R

MPV POWERSUPPLY

L1

T1


P

N

RE

DBRINE

SWITCH

GR

EEN

STAND ALONE SOFTNER LCD MPV 20/25 NB - THREE PHASE CONTROLLER



M/S INITIATIVE


Y B N R Y B

1 2 3 4 5 6 78 9 10 11 12 13

TO PUMPCONTACTOR

AUX CONT.

C NC C NC

L2

T2

L3

T3

13

14

A1

A2

11 12 13


R Y B

R Y B

R Y B N R Y B

BL

AC

K

BL

AC

K

TREATED WATERFLOATY

1 4 5

RE

D

GR

EEN

BLA

CK

PUMP TIME

NO

NO

NO

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5

P

N

NO

P

R

E

S

S

U

R

E

S

W

I

T

C

H

GR

EEN

T

R

E

A

T

E

D

W

A

T

E

R

F

L

O

A

T

Y

STAND ALONE FILTER LCD MPV 20/25 NB - SUBMERSIBLE PUMP CONTROLLER



M/S INITIATIVE


11 12 13


C

PUMP TIME

PPHASE

NNEUTRAL

230 V AC

RRUNNINGWINDING

YRUNNINGWINDING

BRUNNINGWINDING

TOSUBMERSIBLE

PUMP

INPUT OUTPUT

TOPUMP

CONTACTORPUMP TIME

MPV POWERSUPPLY230 VAC

BL

AC

K

KHYATEE PANEL(KDP99)

NO

NO

NO

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5

1 2 3 4 5 6 7 8 9 10

P NINPUT

PUMP OUT10 AMP MAX

MPV POWERSUPPLY

C NCTOP JMP

CONTRACTOR

C NOAUX

CONTACT

L1

T1

L2

T2

13

14

A2

A1

MC

B 1

6A

SINGLE PHASE PUMPCONTROLLER

P

N

RE

D

STAND ALONE SOFTNER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER



M/S INITIATIVE


11 12 13

GR

EEN

BL

AC

K

BL

AC

K

BRINESWITCH

TREATED WATERFLOATY

PUMP TIME

1 4 5

RE

D

GR

EEN

BLA

CK


NO

NO

NO

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5

R

MPV POWERSUPPLY

L1

T1


P

N

RE

D

BRINESWITCH

GR

EEN

STAND ALONE SOFTNER LCD MPV 20/25 NB - THREE PHASE CONTROLLER



M/S INITIATIVE


Y B N R Y B

1 2 3 4 5 6 78 9 10 11 12 13

TO PUMPCONTACTOR

AUX CONT.

C NC C NC

L2

T2

L3

T3

13

14

A1

A2

11 12 13


R Y B

R Y B

R Y B N R Y B

BL

AC

K

BL

AC

K

TREATED WATERFLOATY

1 4 5

RE

D

GR

EEN

BLA

CK

PUMP TIME

FLOW SENSOR

NO

NO

NO

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5

P

N

BL

AC

K

STAND ALONE SOFTNER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLERTYPICAL WIRING SCHEME

In set mode. password 84; programmable inputes (filter):1. Inpute 1 (3-5) - raw water level / treated water level2. Inpute 2 (2-5) - inpute pulse or treated water level3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(8-12) ,2(8-11) & 3(10-13) can be configured in 9 modes as per requirement


M/S INITIATIVE


11 12 13


L1

T1

L2

T2

L3

T3

13

14

A2

A1

P N

PUMP OUT

NP

INPUTPOWER

MC

B 1

6A

AU

X S

UPP

LY

FO

R M

PV

PUMP TIME

1 4 5

GR

EEN

BLA

CK

FLOW SENSOR

GR

EEN

BL

AC

K

RE

D

BRINESWITCH

TREATED WATERFLOATY

NO

NO

NO

LC

D M

PV 2

0NB

1 2 3 4 5 6 7 8 9 10 14 15

+12V

INPU

T 1

INPU

T 2

CO

M. F

OR

IN

PUTE

S

INPU

T 3

CO

M. F

OR

IN

PUTS

CO

M

CO

M

CO

M

CO

M

OU

TPU

T 2

OU

TPU

T 1

OU

TPU

T 3

NC

TO P

UM

P C

ON

TRA

CTO

R

FLO

W S

ENSO

R

4-5

R-G

-B

OR

PUM

P TI

ME

1-4-

5

P

N

GR

EEN

STAND ALONE SOFTNER LCD MPV 20/25 NB - SUBMERSIBLE PUMP CONTROLLER



M/S INITIATIVE


11 12 13


TREATED WATERFLOATY

PPHASE

NNEUTRAL

230 V AC

RRUNNINGWINDING

YRUNNINGWINDING

BRUNNINGWINDING

TOSUBMERSIBLE

PUMP

INPUT OUTPUT

TOPUMP

CONTACTORPUMP TIME

MPV POWERSUPPLY230 VAC

BL

AC

K

KHYATEE PANEL(KDP99)

BL

AC

K

RE

D

BRINESWITCH

NO

NO

NO

1 4 5

GR

EEN

BLA

CK

FLOW SENSOR

LCD MPV 20NB

1

2

3

4

5

6

7

8

9

10

14

15

+12V

INPUT 1

INPUT 2

COM. FOR INPUTES

INPUT 3

COM. FOR INPUTS

COM

COM

COM

COM

OUTPUT 2

OUTPUT 1

OUTPUT 3

NCTO PUMP CONTRACTOR

FLOW SENSOR

4-5

R-G-BOR

PUMP TIME

1-4-5

11

12

13

NO

NO

NO

P N

E F

MPV1-SOFTNER

A

B

M/S INITIATIVE


LCD MPV 20NB

1

2

3

4

5

6

7

8

9

10

14

15

+12V

INPUT 1

INPUT 2

COM. FOR INPUTES

INPUT 3

COM. FOR INPUTS

COM

COM

COM

COM

OUTPUT 2

OUTPUT 1

OUTPUT 3


FLOW SENSOR

4-5

R-G-BOR

PUMP TIME

1-4-5

11

12

13

NO

NO

NO

P N

E F

MPV2-FILTER

LCD MPV 20NB

1

2

3

4

5

6

7

8

9

10

14

15

+12V

INPUT 1

INPUT 2

COM. FOR INPUTES

INPUT 3

COM. FOR INPUTS

COM

COM

COM

COM

OUTPUT 2

OUTPUT 1

OUTPUT 3


FLOW SENSOR

4-5

R-G-BOR

PUMP TIME

1-4-5

11

12

13

NO

NO

NO

P N

E F

MPV3-FILTER

C D

CONNECTION TO CONTROL PANEL - SINGLE PHASE / THREE PHASE / SUBMERSIBLE PUMP / FREE WIRING SCHEME

MPV (SOFTNER)SELECT IN PASSWORD 84,FORSENSOR: FLOSEN for Flow SensorORSENSOR: PMP TIM for Pump TimeOUTPUT2: MODE 6

MPV2 (SAND FILTER)

SELECT IN PASSWORD 84

INPUT: PLUSE

OUTPUT2 : MODE 6

MPV3 (SAND FILTER)

SELECT IN PASSWORD 84

INPUT: PLUSE

AUX O/P: MODE 6

INPUT 2(3-7), INPUT 3(6-7) OF EACH MPV can beconfigured for Raw Water Level, treated Water Level, Brine Switch ETC.

OUTPUT 1(9-12), OUTPUT 3(10-13) Of EACH MPVcan be configured for Mode 1 to Mode 9

The most frequently cycled Unit is the first(lead) Unit. The Flow or Pump time should beconnect and configured to the unit.

TECHNICAL SPECIFICATIONS : FOR FILTER / SOFTNER

1) Valve Connection with top opening vessel : 2.5npsm (8 tpi).2) Max Flow rate (valve + strainers + riser pipe) : 2000 lph @ 0.5 kg/Cm23) Max.Operating pressure : 5 kg/Cm2.4) Riser Pipe size : 25mm PVC pipe. 5) Inlet,Outlet,Drain Connections : BSPF Quick release coupling elbow OR straight (adaptor for converting to BSPF also available)

6) Riser pipe lenth with bottom strainer attached should be 9mm below vessel top.7) 1/8 BSPF nozzles across inlet,outlet for pressure gauge/sample valve.ADDITIONAL FOR SOFTENER:8) Regenerant suction tubing size : 9) Maximum resin quantity : 100 Lr.10) Injector ratio : 1 : 211) Minimum pressure for uniform suction : 2 Kg/Cm2.Electrical

Supply Voltage 80 to 280 Volts 80 to 280 Volts Frequency 50 Hzs 50 HzsPower consumption 5VA 5VAMemory retention 5 years 5 years

20NB LCD TECHNICAL SPECIFICATIONS

Display 16 Character LCD 16 Character LCD

Relay outputs Aux I and Aux II Both programmable in 6 Modes Both programmable in 6 Modes

Others

Operating Temperature 0 - 50' 0 - 50' Humidity 80% Max 80% Max

1-22 pdf 20 nb auto mpv manual

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