013 micro brewery equipment 2009

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2009/ 8 LEHUI MICRO BREWERY EQUIPMENT

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Page 1: 013 micro brewery equipment 2009

2009/ 8

L E H U I M I C R O B R E W E R Y E Q U I P M E N T

Page 2: 013 micro brewery equipment 2009

O n e o f t h e B e s t M a n u f a c t u r e r s o f B r e w e r y E q u i p m e n t i n t h e Wo r l d

LayoutLayout

Page 3: 013 micro brewery equipment 2009

7RAW MATERIAL HANDLING SYSTEM

CATALOG

1SYSTEM BRIEF INTRODUCTION

8BREWHOUSE SYSTEM

10FERMENTATION SYSTEM

12CIP, PIPELINES, WATER TANkS AREA &

CONTROL SYSTEM

CIP

Page 4: 013 micro brewery equipment 2009

1

SYSTEM BRIEF INTRODUCTION

Oerview of the Pilot WorkshopOerview of the Pilot WorkshopOerview of the Pilot WorkshopOerview of the Pilot Workshop

Using big equipments for large scale production, even up to 10,000,000 hl, is a trend of

brewery industry worldwide. With increasing demand on special and characteristic

beer, small beer equipment comes into people's sight gradually. In Lehui, small beer

production line is integrated with many advanced techniques of beer industry and

concept of energy/water-saving such as centralized control, centralized CIP, optimal

distribution and balance of various consumptions, by which small beer equipments

are fully upgraded and production costs are effectively controlled. Many clients prefer

to choose Lehui's production line of small beer equipment, which can be used not only

to produce top-class special beer but also to be the pilot-scale equipment of breweries.

It's like killing two birds with one stone.

Page 5: 013 micro brewery equipment 2009

2

Þ°

Process Flow Diagram

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3

10hl/brew 20hl/brew

4~7

CIP

CIP

CO2

Gimbaled Motor System on Bottom of Brewing VesselsRice Cooking System with Pressure Boiling and Hop Dosing System

Capacity of brewing: 10hl/brew, 20hl/brew

Batch: 4~7 brews/day

Design concept: brewery turnkey project, central control, central CIP station,

reasonable balance of various consumptions, combination of manual and

automatic operations, moderate configuration and investment

Design philosophy: energy saving, low-consumption and high-efficiency

Scope of supply: raw material handling system, wet mill, mash tun, lauter tun,

pre-run tank, wort kettle, whirlpool, fermentation tanks, yeast propagation

system, CIP system (joint use of mashing, fermentation and utility), water tank

zone, deaerated water, PVPP candle filter, BBTs, packaging (barrel and

bottling line), compressed air, boiler, CO2 recovery system, water treatment,

electricity distribution, instruments in lab and so on.

Technical parameters:

SYSTEM BRIEF INTRODUCTION

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4

CIP

CIP CIP

CO N2 2

Centralized control and operation with lower personnel cost.

Central CIP station optimizes consumptions of caustic and water.

For instance, clean caustic could be used to wash BBT area first,

then fermentation area, finally brewhouse area, which is a recycling

circle. For another example, only one tank for recycling water can

achieve one CIP line washing and the other CIP line working, which

avoids occupation of too many tanks.

With back pressure of CO /N , saccharification without influence 2 2

of O can be achieved.2

Material charged with deaerated water can be achieved.

Charge of tested starch or other adjuncts can be conducted and

various ratios between water and material can be realized.

Pressurized rice cooking can be achieved.

Vacuum Evaporation System

CO2

Co2 Analyser

Page 8: 013 micro brewery equipment 2009

5

Air Filtration and Decompression Station

Brewing Water TreatmentCondensate Acid and Caustic Dosing

Various boiling techniques and boiling intensities,

such as ambient pressure boiling, low pressure

boiling and dynamic low pressure boiling can

be achieved.

Vacuum evaporation and stripping can be

achieved.

It can test main technical parameters on-line

and record and store the trends of historical

data development.

SYSTEM BRIEF INTRODUCTION

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Central Control Room

Combine manual and automatic operation. You can adjust between

them according to requirements of technique. It is easy to operate,

flexible, safe with good price versus performance ratio.

Cold wort pipeline can be used for trial dosing of enzyme, hops products,

active dry yeast and other additives.

During filtration, you can test to dose modifying agent, stabilizer, foam

booster, and antioxidant, etc.

You can choose Lehui's packaging equipment for beer in barrel, bottle

or can, etc.

The fine-looking Lehui Small Brewery Equipment can be used for

decoration and on-site production in restaurant.

Control Interface

Page 10: 013 micro brewery equipment 2009

7

Automatic Rice and Malt Preparation System

RAW MATERIAL HANDLING SYSTEM

Destoner Vibrate Sieve

Dry Rice Powder Mill

Page 11: 013 micro brewery equipment 2009

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Positive Inversion Spent Grain Blade System (for Raking and Discharging)

Streamlined Raker

BREWHOUSE SYSTEM

Mashing-out Pump and PipelineCover and Manhole of Mash Tun

Grains Removal Device of Lauter Tun

Page 12: 013 micro brewery equipment 2009

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BREWHOUSE SYSTEM

Air expulsion System of 5 Brewing Vessels

Brewhouse Area Enzyme Dosing System

Whirlpool BottomPneumatic Lifting and Automatic Spent Grains Discharging of Lauter Tun

Pipeline of Wort Kettle Bottom

Five Brewhouse Vessels

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FERMENTATION SYSTEM

Wort Aeration System Overview of Yeast System

General Layout of Fermentation, Maturation and Filtration

General Layout of Fermentation, Maturation and Filtration

General Layout of Fermentation, Maturation and Filtration

General Layout of Fermentation, Maturation and Filtration

Page 14: 013 micro brewery equipment 2009

11

FERMENTATION SYSTEM

Storage Tank Top Main Unit of Candle Filter

Propagation Tank TopCarlsberg Flask

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CIP

CIP, PIPELINES, WATER T ANkS A REA & CONTROL SYSTEM

CIP Station and Water Tanks Area, Including the Chilled Water Making System

Organized Pipe Lane of Workshop

CIP

Site Sub-station

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www.lehui.com

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