Yuzhmash: Space Proven Quality

Opportunities for cooperation

December 2013

Yuzhmash objectives

Yuzhmash is the company working in aerospace field that is why Yuzhmash seeks to extend the number of its programs in aerospace field

Yuzhmash is interested to have the long term relationships with new partners to extend its portfolio of products

List of Yuzhmash customers in aerospace field

Customers of Yuzhmash Launch Vehicles (LV) Zenit LV: Russian Space Agency, Energia Logistics Ltd (under Sea Launch

Program), SIS Company (under Land Launch Program), TsENKI (under Lybid’ Program)

Dnepr LV: (converted SS-18 missile): Kosmotras Company (Russia) Antares LV: (tanks for the 1st stage of Antares LV) Orbital Sciences Corporation

(USA) Cyclone-4 LV: State Space Agency of Ukraine, Alcantara Cyclone Space Company

Customers of Yuzhmash satellites: Russian Space Agency, State Space Agency of Ukraine, Government of Egypt

Customers of Yuzhmash space related products: AVIO (Italy): main engine of Vega LV upper stage Khrunichev (Russia): high-pressure bottles for Proton LV

Customers of Yuzhmash landing gears for AN-140 and AN-148 planes: OJSC «Voronezh aircraft building joint-stock company» (Russia) State Enterprise «Kyiv Aviation Plant «Aviant» (Ukraine)

Certificates owned by Yuzhmash in aerospace field

In 2007 Yuzhmash space-rocket production was certified in ISO 9001-2001 standard Certification was performed by Certification

body State Enterprise “State Science and Engineering Center of Space Engineering Certification” (Kharkov, Ukraine)

This certificate covers all production of space-rocket hardware and it is also extended on production of landing gear sets and warranty services of space-rocket systems made by Yuzhmash

Yuzhmash production is under independent quality control performed by special representative office of National Space Agency of Ukraine (Dnepropertovsk representative office of General Customer – SSAU (DPGZ-SSAU)) For example, Orbital has a contract with SSAU

for DPGZ-SSAU control of Yuzhmash production under Antares program

Technical info of Yuzhmash manufacturing capabilities: General data

Yuzhmash has more than 10’500 machines for all range of machining

Main part of the machines were produced by the following companies: OKUMA (Japan) WEILER, MaxMuller (Germany) DOOSAN (Southern Korea) EBOSA, AGIE (Switzerland) OLIVETTI, TACCHI (Italy) HARTFORD (Taiwan)

Yuzhmash machinery equipment: Precise turning lathes

Precise Numerical Control Turning Lathes of Weiler Company (Germany) и TOS a.s. (Czech) Max diameter of

processing – 1200 mm

Max length of processing – 3000 mm

Accuracy – 8606 DIN

Yuzhmash machinery equipment: High-performance lathes

Puma series’ High-performance NC Turning Lathes of Doosan Company (S. Korea) Max diameter of

processing – 400 mm Max length of processing

– 1280 mm 12-position revolver head

with driving tools

Yuzhmash machinery equipment: NC Vertical-milling centers

High speed NC vertical-milling centers of Okuma Company (Japan) and Hartford Company (Taiwan) for processing of high-precision details (including stamps and moulds) with dimensions up to 2000х800х600 mm.

Processing centers: Horizontal high-precision processing

centers of Okuma Company (Japan) и Doosan Company (S. Korea) with dimensions up to 2000х1500х1500 mm, discreteness 0,0010

Multifunctional turning lathes – drilling 5 coordinate processing centers of MAS Kovosvit Company (Czech) Max diameter of processing– 690

мм Max length of processing– 1690

мм discreteness 0,0010

Yuzhmash machinery equipment: Other machining equipment

Universal NC round-grinding machine of TOS a.s. (Czech): It allows to grind the details with diameter up to 1100

mm, with length up to 3000 mm, and makes internal processing

Agiecut and Agietron electrical-discharge machine of AGIE Company (Swizerland) which can process the details of complex shape with sizes up to 880х680х350 mm

Precession plate-measuring device of WENZEL Company

Facilities to perform the cold stamping and hot forging works on the press with force up to 2500 t.

Yuzhmash Technologies:Contact Butt Welding

Welding of steel and aluminium surfaces with cross-section in rate of 200mm2 up to 100’000mm2 (from 0,3in2 up to 155in2), tank sections with diameter 1,8m up to 4,0m (from 6ft up to 13 ft)

Min thickness of welded parts is 6 mm.

Welding process is completely automatic

Strength of welds is 1

Contact Butt Welding has replaced riveting resulting in weight decreasing of structures

Yuzhmash Technologies:Satellite testing facilities

Modeling of temperature – vacuum conditions of outer space including: Sun radiation IR radiation of Earth

Whole set of testing for micro satellites: Functional tests Electrical tests

Yuzhmash Technologies:Landing Gear facilities

For the production of the landing gear assemblies made from titanium VT-22 YUZHMASH uses welding on electrical ray unit in vacuum with further thermal treatment of the joints

Possible directions for joint work

Type 1: Manufacturing of details or units High pressure bottles (from Ti) Valves for work in wide range of environment (for cryogenic temperatures

and corrosive medium (hypergolic propellant)) Welding of heat-strengthened alloys from aluminum Bellows Large-dimension measurement tools and accessories Bi-metal structures (Ti + stainless steel)

Type 2: Services for adjustment of technologies Development of radiation protection materials (joint program with

Dnepropetrovsk State University) Technologies of obtaining water-atomized aluminum alloy (joint program

with Dnepropetrovsk State University)

Type 3: Creation of Joint Venture for production of products developed by potential customer Yuzhmash can make its in-kind by providing the production facilities