xp plural-component sprayers .that require faster-setting two-part coatings, graco xp sprayers are
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XP Plural-ComponentSprayersEasy-to-Use Sprayers for Industrial Coatings
Graco XP Plural-Component Sprayers
Easy and affordable two-component sprayingWhether youre spraying a high-solids polyurethane on the exterior of a steel tank or a marine epoxy on a ships hull, Graco helps you get the job done with a complete line-up of XP Plural-Component Sprayers. Engineered for projects that require faster-setting two-part coatings, Graco XP Sprayers are easy to use and provide on-ratio, excellent spray quality for fast-curing materials.
If you occasionally change materials, the Graco XP line of sprayers is the right choice. Thats because you can change the ratio by simply changing out one or two pump lowers. Multiple fixed mix ratios are available: 1:1, 1.5:1. 2:1, 2.5:1, 3:1 and 4:1. Some non-standard ratios are available upon request.
On-ratio spraying means peace of mind With an optional XP Pressure Monitor Kit, you have the assurance that your Graco XP is spraying on-ratio. It monitors the spray pressures on the A and B sides, and shuts down the sprayer if conditions occur such as running out of material, pump cavitation, packing failures, leaks in valves or fittings, or plugged filters.
Better overall productivity projects done on time
Reduced labor and rework costs
Confidence in end results and quality
Applications Tanks Secondary containment Wind towers
Railcars Marine/shipbuilding Water towers
Refineries Wastewater treatment Structural steel
Pipes Bridges Roof coatings
Graco XP Plural-Component Sprayers A Smart Alternative to Hand-mixing
Visit www.graco.com/xp and upgrade from hand-mixing today! 3
Engineered specifically for two-component coatingsGraco XP Plural-Component Sprayers provide the reliable performance you need for challenging two-component projects. In addition, the units are designed to maximize gravity feed, which may eliminate the need for feed pumps, saving you money.
Graco XP70 Plural-Component Sprayer
Provides simple fluid control for mixing or flushing
Accurately dispenses A and B fluids to the static mix tube
Handles high-solids coatings with large ports and low pressure drop
Choose to use mix manifold remotely to reduce solvent and material waste
Outlet manifold and valves
Fluid pressure gauges to monitor pump output
Provides automatic overpressure relief
Includes circulation back to the supply for pump priming, purging, or relieving outlet pressure
Allows fluid warm-up circulation when optional heaters are used
NXT Air Motor
Standard anti-icing feature means production wont stop due to motor icing
Modular design for easier maintenance
Rugged body armor wont rust or dent
Side-mounted 7-gal (26 liter) hoppers hold A and B components until its
time to spray
Made of rugged polyethylene unaffected by harsh solvents
Optimized for direct pump feed
Designed for easy handling by one person
Can be floor mounted after removing wheels
Easy mounting of optional flush pump and heaters
High-pressure to handle high-viscosity coatings
Rated up to 7250 psi (500 bar, 50 MPa) to handle viscous materials and long hose lengths
Xtreme Pump lowers
Standard Severe Duty coating on rods and cylinder maximizes wear life
Quick knockdown design and throat seal cartridges provide fast and easy maintenance
Multiple sizes available to provide various fixed mix ratios
Easily change one or both lowers to get desired mix ratio (see pg. 5)
Discover How the XP Pays for Itself
4 Upgrade from hand-mixing today! Visit www.graco.com/xpROI
Quick return on your investmentYoull discover that the Graco XP Plural-Component Sprayer pays for itself when you switch from hand-mixing. Heres how:
Reduces material costsWith the Graco XP, you eliminate waste and save money because you only mix as much material as you need. No more throwing away unused material at the end of the day. No more residue left over in smaller pails or cans. You can buy material in bulk as well.
Saves money by using less clean-up solventOnly the parts that come in contact with mixed material must be cleaned. Instead of flushing out an entire pump system that contains mixed material, you only need to flush the static mix tube and hose to the gun. Reduced cleaning time means you save labor costs and increase uptime.
Provides consistent material qualityNo more guesswork or human error in measuring means you can improve throughput, cut back on material waste, and reduce rework. Materials are proportioned by precision positive displacement pumps and mixed accurately and on-ratio at the mix manifold.
Easy to operateWith proper training, operators are up and running quickly. The Graco XP runs right out of the box with low set-up time. Accessory kits can be added for heat and solvent flush.
Reduces maintenance costsEngineered to proportion with two pumps instead of three, the Graco XP reduces cost of ownership because you only need to rebuild two pumps.
Average cost of coating per gallon
Amount of wasted material per day
MATERIAL SAVINGS (by eliminating unused mixed material in pail) *EXAMPLE ACTUAL FORMULA
$30.00Average cost of wasted coating per day C = AxB
$6,000.00TOTAL SAVINGS (assumes 200 work days per year) D = Cx200
Material volume in shortened hose (assumes 3/8-in hose x 50 ft = 1100 cc)
Average cost of wasted coating per day (F = E/3785 cc/gal x A)
MATERIAL SAVINGS (by shortening mixed material hose length) *EXAMPLE ACTUAL FORMULA
$2,325.00TOTAL SAVINGS (assumes 200 work days per year) G = Fx200
Average cost of potlife extender per gallon
Amount of potlife extender used per day (assumes 0.5 gal solvent per 5 gal material)
SOLVENT SAVINGS (by eliminating potlife extender) *EXAMPLE ACTUAL FORMULA
$60.00Average cost of potlife extender used per day J = HxI
$12,000.00TOTAL SAVINGS (assumes 200 work days per year) K = Jx200
Average cost of solvent per gallon
Material volume of pump, siphon hose, siphon tube (220 cc pump + 1320 cc from siphon hose and tube)
SOLVENT SAVINGS (by eliminating pump flushing) *EXAMPLE ACTUAL FORMULA
*Example is based on spraying 40 gallons in an 8-hour shift. R.O.I. is an example only and should be reviewed for each application. Dollar savings are not guaranteed. Actual results may vary.
$18.31Amount of solvent used per day (N = M/3785 cc/gal x 3 flush factor x L)
TOTAL SAVINGS FROM XP WHEN COMPARED TO HAND-MIXING $23,987.00 P = D+G+K+O
$3,662.00TOTAL SAVINGS (assumes 200 work days per year) O = Nx200
Discover the Savings ROI
Typical pay back in less than 12 monthsCompare XP to hand-mixing and see how much youll save. XP provides a substantial return on investment compared to hand mixing because you throw away less mixed material, and you use less solvent. Visit www.graco.com/xpROI to calculate an ROI for your application.
Try the ROI calculator at www.graco.com/xpROI
Choose The Right Graco XP For Your Application
Graco XP35 Plural-Component SprayersFor low pressure airless applications (3500 psi)Optimized for lower-pressure airless spray applications, the Graco XP35 has similar flow capability as the XP70, but a smaller NXT 3400 air motor. The XP35 is an ideal replacement for Graco Bulldog Hydra-Cat systems.
Typical Materials Medium viscosity epoxies Slower-setting urethane topcoats
Ideal for mix-at-gun* materials Ideal for airless plural-component guns using static mixers,
such as Fusion Solvent Purge spray gun
For basic dispense applications
* Mix-at-gun applications often require testing. Proper temperature conditioning and balanced pressures using flow restrictors or hose sizing is sometimes necessary. Contact your Graco distributor for application support.
Graco XP70 Plural-Component SprayersHigh-pressure for high-solids coatings (7250 psi)The Graco XP70 is designed to pump, mix and atomize high-viscosity materials with superior results. In addition, the XP70s design allows you to gravity feed, which may eliminate the need for feed pumps, saving you money.
Typical Materials Environmentally friendly high solids coatings, with little or no solvent High viscosity epoxy coatings up to 100% solids content Epoxies Urethanes
Graco XP50 Plural-Component SprayersFor jobs requiring more volume (4500 to 5000 psi)Engineered for more flow capacity, the XP50 is great for applications where you want to spray with multiple guns or larger tip sizes. The XP50 provides more production, so you can get the job done faster.
Typical Materials Medium to high solids coatings Hybrid urethane quick-set materials Epoxy primers and topcoats Properly conditioned high solids coatings
XP50 Quick Set Packages Optimized for quick-setting hybrid and elastomeric urethane coatings Includes a modified mix manifold (typically remote mounted) with fluid
pressure gauges and solvent valves for both A and B materials, plus a shorter 10 ft (3.0 m) static mix line to the spray gun. Heated hose is optional.
Ideal replacement for Graco King Hydra-Cat quick-set p