wintershall hse annual report 2011
DESCRIPTION
ÂTRANSCRIPT
HEALTH, SAFETY AND ENVIRONMENTAL PROTECTION.
PROMOTING RESPONSIBILITY. HSE annual report 2011.
CONTENT.
03 HSE ANNUAL REPORT 2011 CONTENT
04 Foreword.
06 Company profi le.
08 HSE at Wintershall.
16 Safety.
30 Process safety.
36 Environmental protection.
50 Occupational health.
54 Corporate Social Responsibilty.
60 News.
62 At a glance: KPI’s 2011.
64 Contact.
66 Imprint.
FOREWORD.
04 | 05 HSE ANNUAL REPORT 2011 FOREWORD
Energy is our business. And energy is our future.
We want to make our future a sustainable one. For us, sustainability
is achieved through reconciling long-term commercial success with
protection of the environment, safety and health for everyone affacted
as well as our social responsibility.
As the leading German company in the exploration and production
of oil and gas, we are especially aware of our social responsibility.
Long-lasting economic success is not possible without protecting
health, safety and the environment (HSE). It’s our aim to reduce
risks for people and the natural environment. Hence, occupational
health and safety alongside environmental protection are of outmust
importance for us. Wintershall defi nes its own standards for its safe-
ty performance and environmental protection, which usually go be-
yond what is required by law.
2011 was a very emotional year for us. It began with the political
uprising in North Africa. The unrest in Libya, a country we have
been active in for decades, lead us to the decision to close down
and shut in our production for safety reasons. At the same time we
had to evacuate our staff from Tripoli and the oil fi elds in the desert.
Our crisis team in Kassel and in Libya completed this task with
great professionalism. It is thanks to the tremendous efforts of the
local Wintershall staff that the facilities sustained these diffi cult
times undamaged and were able to be restarted in October without
any problems. But at times there was also fi ghting near the produc-
tion facilities in the oases where our staff live. Unfortunately, one of
Dear Ladies and Gentlemen,
our members of staff was killed during the fi ghting. The oil deposit
N-Field in the Libyan Desert was renamed to “Tako Field” to com-
memorate him.
One of the milestones in 2011 was the completion of the fi rst line of
the Baltic Sea pipeline Nord Stream. The pipeline was offi cially
brought on stream at the beginning of November in the presence of
the heads of government of Germany and Russia, Angela Merkel and
Dimitri Medvedev. The consortium paid close attention to environ-
mental protection and safety aspects during the planning and con-
struction of the pipeline. At the same time, one of the largest Euro-
pean infrastructure projects was completed – the construction of
the 470-kilometer-long connecting pipeline OPAL, which is going to
transport the gas arriving through Nord Stream in future. An impor-
tant success was achieved in Norway in 2011, with Wintershall rais-
ing its share in the Maria fi eld and starting the development of the
reservoirs Knarr and Luno. Additionally our fi rst production as opera-
tor in the British North Sea was launched with the Wingate platform.
Despite the special circumstances, we achieved a solid economic
performance in 2011. The company was able to increase its busi-
ness volume, driven by higher sales volumes in Natural Gas Trading
and higher Oil & Gas prices compared to the previous year by 12%
to €12.1 billion. EBIT decreased by 13% to €2.1 billion due to lower
production levels in Libya. The higher crude oil price partially com-
pensated for the lower production volumes.
In the fi eld of occupational health and safety our ambitious goal is
zero accidents in all our activities. We achieved that target for our
own employees in 2011, and can thus report zero accidents for the
second year running. That makes me proud! The safety perform-
ance of our contractors also improved, with just fi ve lost time inci-
dents. Following the serious accidents in 2010, it is evident that our
extended catalogue of measures is taking effect.
Our targets for environmental protection support sustainability. We
will discontinue fl aring associated gas in all routine operations by
the end of 2012. We have already almost succeeded with an imple-
mentation level of more than 95%. The next target has been already
set: we want to reduce specifi c CO2 emissions for the transport of
natural gas by 10 percent by 2020.
We also intend to increase our investments in a sustainable future.
At the top of our agenda is the development of environmentally
friendly solutions for the exploration and production of hydrocar-
bons. These include genuine innovations, such as the biopolymer
Schizophyllan. The idea for this technology came from nature itself.
The biopolymer is biodegradable and eco-effi cient if applied in oil
production. Wintershall wants to develop a new environmentally
friendly technology based on this innovation together with BASF in
order to signifi cantly increase the oil recovery rates of reservoirs.
As you will be able to discover, the 2011 HSE Annual Report focuses
on the subject of process safety. We apply the highest standards
both on- and offshore. Before a facility is constructed and starts
operation, numerous safety assessments and inspections are car-
ried out in which all eventualities are taken into account. Further-
more, as usual the report contains a summary of our activities in
protecting health, safety and the environment in 2011 as well as
key performance indicators, which have been verifi ed by the audit-
ing fi rm KPMG.
Our success is attributable fi rst and foremost to our competent,
innovative, extremely motivated and, above all, healthy employees.
For this reason, I fi rmly believe that we are well prepared and that
together we will overcome the challenges ahead of us, for a sustain-
able and safe future.
Wintershall – promoting responsibility.
Dr. Rainer Seele
Chairman of the Board of Executive Directors
06 | 07 HSE ANNUAL REPORT 2011 COMPANY PROFILE
Wintershall, based in Kassel, Germany, has been
actively involved in the exploration and production of
crude oil and natural gas for more than 80 years.
Wintershall focuses on selected core regions, where
the company has built up a high level of regional and
technological expertise. These are Europe, North
Africa, South America, as well as Russia and the
Caspian Sea region. It is also expanding its activities
in the Middle East. The company, a wholly-owned
subsidiary of BASF, is now the largest German pro-
ducer of crude oil and natural gas, and with its gas
trading and transport subsidiaries, is also an important
gas supplier to the German and European market.
Core regions and
activities of Wintershall.
SOUTH AMERICA
RUSSIA
CASPIAN SEA REGION
MIDDLE EASTNORTH AFRICA
EUROPEGERMANY
HSE AT WINTERSHALL.
08 | 09 HSE ANNUAL REPORT 2011 HSE AT WINTERSHALL
Wintershall has laid down its position on HSE in a policy. Our HSE policy
is a core element of how we see ourselves and an important embodiment
of the key objectives of our company.
OUR PHILOSOPHY.
The objective of Wintershall’s HSE (Health, Safety and Environment)
management system is to systematically reduce the risks to people
and the natural environment. Our policy is that economic success
do not prevail over health, safety or environmental issues. Nothing is
so urgent or important that Wintershall would neglect the principles
of occupational safety and environmental protection.
Values, standards and guidelines serve to protect the public and the
environment, but, fi rst and foremost, also our most important resource:
our staff. Our aim is to create the best possible working conditions
for our employees as well as opportunities for personal development,
enabling them to realize their potential.
Policy.
Policy for Health, Safety and Environment Protection (HSE) As an important member of the BASF Group, Wintershall operates in the area
of exploration and production of oil and gas. In this Wintershall combines fi nancial
success with societal accountability and protection of the environment.
Therefore Wintershall’s management is strongly committed to adhere to the following
HSE-principles:
■ We view HSE as an integral part of all our activities and strive for continuous
improvement of our HSE performance. As a contribution to this we set our-selves
ambitious goals and develop tailor-made HSE-solutions.
■ We are convinced: “Everybody counts.” – Everyone working within the Wintershall
organization contributes to the implementation of this policy through well-thought-out
and dedicated action. This is equally valid for contractor companies of Wintershall.
■ We are going to perform our worldwide activities in such a manner, that we fulfi ll our
societal responsibility, especially concerning our employees, contractor employees,
our neighbors and the general public.
■ We rise to our responsibility for the global climate protection.
■ We pledge ourselves to adhere to international conventions, the local laws and
our self-set standards while performing our worldwide activities.
Economic success does not prevail over health, safety or environmental issues. Nothing
is so urgent or important, that justifi es neglecting these HSE principles.
The Board of Executive Directors
Dr. Seele Bachmann Dr. Tiessen Dr. König Mehren
HSE management system.
Our HSE policy is not an empty promise: it is fully integrated in all
our activities. Our HSE management system ensures that all our
principles for protecting health, the environment and occupational
safety are adequately taken into account. Our intelligent HSE man-
agement system helps us to reliably achieve what we really believe
in: combining commercial success with safety standards, social re-
sponsibility and environmental protection.
Thus, in the planning, development, implementation and monitoring
of our HSE policy we work according to an internationally recog-
nized standard often used in the oil and gas industry – known as
the 12-element model. These 12 elements are then grouped into
four steps. The result is a consistently effective way of implement-
ing our HSE policy.
We are constantly striving to improve the company-wide HSE man-
agement system (WINS) by conducting an intensive experience ex-
change and dialog between experts from the headquarter, Operat-
ing Companies (OPCOs) and Business Units (BUs) at Wintershall’s
global locations through our involvement in committees of the Inter-
national Association of Oil and Gas Producers (OGP) and national
associations such as the German oil and gas industry association,
Wirtschaftsverband Erdöl- und Erdgasgewinnung e.V. (WEG).
10 | 11 HSE ANNUAL REPORT 2011 HSE AT WINTERSHALL
SYSTEMATIC HSE – SUCCESSFUL AND SAFE.4 STEPS – 12 ELEMENTS
Well-planned 1. Policy, leadership & commitment
2. Hazards, risks, legal
& business requirements
3. Objectives, targets & HSE Programmes
Implemented 4. Organisation structure, roles & responsibilities
5. Training & competence
6. Communication & consultation
7. HSE MS documentation
8. Operational control
9. Emergency preparedness & response
Notifi ed 10. Incident reporting, investigation
& corrective action
11. Monitoring & measurement
System improved 12. Management review & system improvement
What was the biggest challenge in 2011?
That was clearly the unstable political situation in Libya. In order to
avoid any risks for the people and the environment, in February the
oil production facilities in the desert were shut down in a controlled
manner and shut in safely. At the same time, our staff had to be evac-
uated under diffi cult conditions. At that time it was not predictable
that we would be able to resume production already in October. Due
to the forward-thinking safety concept and our Libyan colleagues
the facilities survived the political unrest unscathed and we were
able to restart production without any problems.
Which other issues were in the focus?
As far as our own employees are concerned, 2011 was the second
year in a row in which we had no lost time incident (LTI). This shows
that safety consciousness is fully integrated into our daily work. The
occupational safety record of our contractors is also very encour-
aging; there were fi ve LTI’s, none of which were severe. We see this
as proof that the HSE requirements we developed for external
companies are taking effect.
Furthermore, the long-distance gas pipeline OPAL was completed
in 2011 without any incidents and connected to the Nord Stream
Baltic Sea pipeline. Construction of the NEL pipeline also continues
to progress fast and safely.
Where do the challenges lie in the next few years?
Sustainability is an issue which will require more of our attention in
the coming years. Our parent company BASF has made sustain-
ability a cornerstone of its corporate development. At the top of the
agenda are subjects such as energy effi ciency and climate protec-
tion, emission reduction and developing sustainable products and
technologies. We are aware of our responsibility to the environment
and society. Hence, we not only ensure that our actions make good
economic sense; we are also a pioneer in our industry. For instance,
we set ourselves ambitious targets for reducing emissions, we have
made a commitment to act sustainably in our exploration and pro-
duction activities, and we conduct research into green technology
for our production. In the coming years we will increase our efforts.
IN DISCUSSION:
Corporate HSE Manager
Guido Schnieders talks
about the current and future
requirements of health, safety
and the environment.
Sustainability is increasingly important.
12 | 13 HSE ANNUAL REPORT 2011 HSE AT WINTERSHALL
ASSUME RESPONSIBILITY.
Acting sustainably.
One example for work performed in protecting the environment and
climate is our “No Flaring Policy”, under which we have committed
to cease fl aring associated gas during routine operations by 2012.
Already 95 percent of the associated gas produced during oil pro-
duction is used effi ciently. Existing facilities have been retrofi tted to
accommodate this objective and new facilities are designed with
integrated associated gas utilization. This saves around two million
tons of CO2 a year. Consequently, Wintershall meets the highest inter-
national standards for environmentally friendly oil production.
New environmental objective for 2020.No Flaring Policy.
Voluntary commitment.
As Germany’s largest producer of crude oil and natural gas, Winters-
hall is aware of its responsibility towards nature and the environ-
ment and principally works with the highest standards in terms of
safety, environmental protection and transparency. For example,
the company foregoes the use of drilling and fracing technology in
sensitive regions such as water protection areas. We also limit our
drilling activities to a few central well sites so as to use as little land
space as possible. We do not use hydraulic fracturing in the immedi-
ate vicinity of old coal and other mines. The fracturing liquid we use
for fracing does not exceed the currently applicable water hazard
classifi cation level 1 (= slightly hazardous to water). Wintershall sup-
ports its suppliers in developing more environmentally friendly fracing
solutions. Also we only use fracing technology when the well has suc-
cessfully passed a pressure test. Moreover we regularly inspect the
intactness of the integrated casing of our wells. The safety stand ards
formulated by Wintershall also apply to all contractor companies.
Wintershall standards for a maximum of environ -mental protection, safety and transparency.
OUR ACTIVITIES.
The exploration, production and transport of crude oil and natural gas always also entails an intervention in the social
and natural environment that requires particular care. Even before we start our operations, we assess the potential
impact on people and the environment, taking social aspects and the protection of cultural heritage into account.
We are constantly working on improving all our processes to use resources even more effi ciently and further minimize
the impact on people and the environment.
The Wintershall group has already set itself a new environmental
objective: by 2020 we aim to reduce the CO2 emissions by 10 per-
cent (reference year: 2010), generated through transporting natural
gas, based on the volume of the gas and the transport distance
through the pipeline network. This objective shall be achieved by
implementing energy effi ciency measures within the WINGAS group.
To this the application of environmentally friendly technologies will
contribute, such as combined heat and power facilities, which use
the waste heat from existing plants to generate energy.
14 | 15 HSE ANNUAL REPORT 2011 HSE AT WINTERSHALL
HOW WE WORK.
Project management.
Wintershall has many years of experience in developing reservoirs
that are diffi cult to access and are geologically challenging. Hence,
every new exploration project places high demands in terms of plan-
ning. Above all, exploration in unknown regions requires particular
support for the employees and contractors on the ground. That is
why HSE experts support the project teams from an early stage.
Apart from feasibility studies for a project, examination of environ-
mental and safety aspects is an integral part of planning. This includes
environmental impact studies and plant safety analyses, as well as
selection of contractors on the basis of HSE considerations. During
advance expeditions to the exploration area, risks are identifi ed and
suitable measures to minimize them are defi ned and summarized in
an HSE project plan.
Safety engineers regularly supervise and control activities during
the execution phase. Emergency concepts formulated at the out-
set are constantly reviewed and adapted as necessary.
Compliance with the relevant regulations and HSE standards is
ensured also in the operating phase. All projects at Wintershall are
planned and carried out according to the same HSE procedures.
Many projects in the oil and gas industry are unimaginable without
the support of external experts. That is why Wintershall uses contrac-
tors in various areas, including large specialist fi rms to conduct drill-
ing campaigns, construction companies in infrastructure projects or
smaller subcontractors at the administrative locations.
Wintershall’s selection criteria for contractors are not limited to com-
mercial aspects. Environmental protection as well as occupational
health and safety standards are also taken into account in assess-
ing new and existing contractor re lation ships. With regards to com-
pliance with HSE standards, the Winters hall Group places the same
high requirements on its contractors as on its own employees.
Consequently, the company applies strict criteria in the selection of
contractors and reviews these criteria regularly.
Wintershall promotes safety at work through risk assessments,
procedures, seminars, training courses and audits. Reporting and
investigation of incidents plays a key role in prevention and helps
increase the standard of safety even further. Wintershall has estab-
lished a reporting system that includes all locations worldwide. De-
tailed analysis of incidents helps to identify and assess their causes.
Incidents where there was a high severity potential are also investi-
gated. The results are used to derive measures to prevent incidents
in future.
Wintershall’s HSE management system purpose is to prevent inci-
dents. However, in order to be able to respond to unexpected events,
Wintershall has a clearly defi ned and interdisciplinary crisis man-
agement system. Only a planned and organized approach ensures
the best-possible prevention and management of emergencies.
Emergency plans, regu lar safety exercises and annual drills for ma-
jor incidents aim to ensure an ideal response. Training courses help
sensitize and prepare employees. HSE experts and management
are responsible for drawing up, maintaining and supervising the
measures and documentation for emergency planning.
Contractor management.
Incident management.
Crisis management.
SAFETY.
16 | 17 HSE ANNUAL REPORT 2011 SAFETY
ALWAYS THE NUMBER ONE PRIORITY.
Responsibility and safety are fundamental values that form the basis for
our corporate philosophy. Employee safety is Wintershall’s number one
priority – whether the employees are our own or from contractors.
Responsibility, a pro-active approach and personal commitment from
everyone is vital to ensure a high standard of safety in the long term.
Our managers take on responsibility for their employees so that every
single one of them feels safe at work and returns back home healthy.
The same also applies to our contractors, who have to meet strict
requirements but are also actively supported in their HSE work.
SAFETY FIRST.
18 | 19 HSE ANNUAL REPORT 2011 SAFETY
All the data presented in this report and bases for calculations are in
line with national and international standards in the E&P industry. As
a member of the Inter national Association of Oil and Gas Producers
(OGP) and the German oil and gas industry association, Wirtschafts-
verband Erd öl- und Erd gas gewinnung e.V. (WEG), Wintershall uses
the defi nitions of both internationally recognized associations when
compiling data.
We can look back on a successful year. Despite the numerous
challenges in 2011 all our own staff worked without any accidents
with lost time, which means that the Wintershall Group can now
look back on two consecutive years without a lost time incident
(LTI). Hence, we had an LTIF (Lost Time Injury Frequency) of 0 and
achieved our company’s internal targets. Wintershall is one of the
most successful companies in the BASF Group in terms of its occu-
pational safety, as well as in the German E&P industry.
However, there is still potential for improvement among the con-
tractors working for the Wintershall Group, even though the LTI fre-
quency decreased signifi cantly and there were no serious accidents
in 2011. There were fi ve lost time incidents among our contractors.
Hence, the lost time incident frequency rate fell from 1.01 in 2010
to 0.75 in 2011. Following the serious accidents in 2010, numerous
further measures were defi ned for avoiding such cases in future.
These measures have been showing results in 2011.
Our goal in 2012 is to avoid any type of incident. With enhanced
standards and even more commitment, we are working to continu-
ously improve the high level of safety and our performance.
Regular training sessions help to avoid accidents but also inform the
staff how to behave in an emergency. In 2011 seven large drills were
carried out in the Wintershall Group, including an interdisciplinary oil
spill response training in Norway, a fi re drill in Moscow with the
participation of joint venture partners, and the annual major exercise
for emergency response at the Rehden natural gas storage facility.
Key Performance Indicators
Occupational Safety 2011.
Wintershall / WINGAS Contractors
Year 2010 2011 2010 2011
Number of employees* 2,164 2,281 4,326 3,213
Working hours 4,551,956 4,158,736 8,879,101 6,651,894
Fatal accidents (FAT) 0 0 3 0
Accident with > 1 day lost (LTI) 0 0 6 5
Frequency per million
working hours (LTIF)0 0 1.01 0.75
*Excluding temporary employees; part-time employees pro rata
20 | 21 HSE ANNUAL REPORT 2011 SAFETY | ACTIVITIES
OCCUPATIONAL SAFETY WORLDWIDE:
OUR ACTIVITIES IN 2011.
Wintershall has been active in the exploration and production of crude oil in Libya since 1958. In view of
the political situation, at the end of February 2011, production in the desert was shut down and safely
shut in for safety reasons. The staff in Tripoli and in the oil fi elds in the Libyan Desert, as well as external
people, who sought refuge in our camp, were evacuated in a large-scale operation.
Following the end of the confl ict, Wintershall restarted its oil production in Libya in October whilst observing
the strictest safety and security measures. In concessions 96 and 97 the facilities in the desert were
started up by the Libyan colleagues in a controlled procedure. Thanks to a forward-looking safety con-
cept, the facili ties survived this diffi cult time unscathed; Libyan Wintershall staff continuously serviced the
facilities, so no damage was incurred to the facilities and the environment during the time when they were
shut down.
During the unrest in Libya there was at times fi ghting near the production facilities in the oases where our
staff live. Unfortunately, to our great dismay, a Libyan member of staff from Wintershall was shot during
the fi ghting. The oil deposit N-Field in the Libyan Desert was renamed “Tako Field” to commemorate him.
Uprise in Libya.
Producing natural gas together – ensuring safety together.
Wintershall has been cooperating successfully with Gazprom, the
world’s largest natural gas company, for more than 20 years. The
cooperation goes along the entire value chain, from production
through transport, to sales in joint ventures. Wintershall produces
natural gas in Russia in two joint ventures with Gazprom. The Russian
gas fi eld Yuzhno Russ koye was offi cially commissioned in 2007.
This was the fi rst time that a German company had been directly in-
volved in natural gas production in Western Siberia. ZAO Achimgaz,
a 50/50 joint venture with Gazprom, produces natural gas and con-
densate in Novy Urengoy, about 3,500 kilometers north-east of
Moscow. The joint venture is currently producing natural gas and
condensate from six wells from a section of the deep-lying Achimov
horizon of the Urengoy fi eld.
HSE in Achimgaz.
Wintershall is not only a responsible operator. The high HSE stand-
ards also apply where Wintershall is involved in projects but the
operatorship is assigned to our partners or joint ventures. This is
especiallly applicable to our Russian activities.
Wintershall embraces its responsibility as a shareholder or partner
for these activities. Even projects that are not operated by Wintershall
itself are subject to a multi-tier HSE assessment process. Particular
emphasis is placed on integrating process safety considerations
early in the project, as this allows hazards to be avoided through
intelligent design.
The processes set up at Wintershall for assessing the HSE project
risks are essentially managed using a hazard-based approach; the
Russian legislative system is mainly guided by a descriptive ap-
proach in order to determine protective measures. Together with
our Russian partners, we supported Achimgaz by the development
of a concept which complies with the local legal requirements and
also takes into account a tailor-made and risk-based HSE concept.
At Achimgaz the pilot phase was successfully completed in 2011.
The project is now on the verge to full fi eld development. Special
HSE challenges arise through the erection of extented facilities and
the integration into existing systems. In order to meet all HSE re-
quirements, the project was fi rst planned by a Russian design insti-
tute. In the second phase, the safety concept, which contains
safety-relevant measures for the planning phase, construction and
operation of the fi eld, was analyzed by an interdisciplinary team in
a HAZOP-Study (HAZOP = Hazard and Operability Study) and
measures to avoid or mitigate hazards were introduced. The HAZOP
team consisted of staff from the design institute, from the Achimgaz
joint venture, Gazprom, Wintershall and an independent specialist.
22 | 23 HSE ANNUAL REPORT 2011 SAFETY | ACTIVITIES
Russia.
CHALLENGING CLIMATICAL CONDITIONS.
24 | 25 HSE ANNUAL REPORT 2011 SAFETY | ACTIVITIES
Wintershall is one of the largest license-holders in Norway, with over
40 licenses and more than 20 operatorships. In 2011 the company
invested around half of its global exploration budget in the Norwegian
continental shelf alone. Wintershall is planning investments of more
than one billion euros in Norway until 2015.
Offshore oil spill response training in real-life conditions.
At the beginning of June 2011, the Norwegian Clean Seas Associa-
tion for Operating Companies (NOFO) conducted its annual oil spill
response exercise in Stavanger, Norway. Following consultation
and in cooperation with the Norwegian authorities, the coastguard
and other organizations, oil spill response training under real-life
conditions in the open sea was conducted. As part of the exercise,
oil spill response equipment, such as the use of dispersant, skim-
mers and barriers was tested. The exercise also evaluated the co-
ordination between the emergency forces, consisting of coastguard
oil recovery vessels, observer planes and helicopters, satellites as
well as the operations center.
NOFO is a non-profi t organization formed in 1978 for responding to oil
spills and accidents on the Norwegian continental shelf. Winters hall
is one of the 25 E&P member companies. With its know-how and
re sources, NOFO is considered a global benchmark.
Norway.
Successfully drilled.
Wintershall continues to expand its activities in the Middle East.
The company currently operates two exploration blocks in the
Emirate of Qatar. Since 2008, Wintershall has held the gas explora-
tion rights for Block 4N in Qatar’s territorial waters – an area of 544
square kilometers, with a water depth of around 70 meters. In the
third quarter of 2009, experts used 2D/3D seismic surveys to explore
the area. In 2010/2011, the fi rst exploratory well in the Khuff For-
mation of Block 4N was drilled. The well WQ4N-1 was drilled and
tested successfully. There were no lost time incidents during the
drilling campaign.
Sustainable commitment: Wintershall honoured in Qatar.
Wintershall has been honoured by Qatar’s energy ministry for its
contribution to the fi rst sustainability report 2009/2010 for the en-
ergy and industry sector in Qatar. The “Sustainable Development
In dustry (SDI) Report” presents initiatives and projects on sustain-
ability by the organizations and companies active in Qatar. Wintershall
is considered a pioneer in this fi eld. It was one of only 17 compa-
nies that afforded a look behind the scenes and it provided com-
prehensive material on its efforts in the area of sustainable develop-
ment. As a company that is keenly aware of its responsibility, it is
important for Wintershall to combine commercial success with a
sustained commitment to environmental protection, occupational
health and safety.
Qatar.
26 | 27 HSE ANNUAL REPORT 2011 SAFETY | ACTIVITIES
The fi rst line of the Nord Stream pipeline was formally commis-
sioned in 2011. After completion of the second line in 2012, the
1,224-km-long Baltic Sea pipeline will have an annual transport
capa city of up to 55 billion cubic meters and supply the European
Union with Russian natural gas for at least 50 years.
The technical design and the route were planned meticulously
before the work to lay the pipeline commenced in April 2010 to
ensure the safe and environmentally friendly construction and oper-
ation of the pipeline. In addition to the national permitting process-
es in the fi ve countries with territorial waters crossed by the pipe-
line, the concerns of all the countries bordering on the Baltic Sea
were taken into consideration in an international consultation proc-
ess in line with the Espoo convention.
The Nord Stream consortium also invested more than 100 million
euros in extensive environmental assessments in the Baltic Sea.
Another 40 million euros are earmarked for the comprehensive en-
vironmental monitoring program in order to make sure there are no
impacts on the environment.
Nord Stream comes on stream.
Promote HSE awareness.
As part of an ongoing initiative to enhance awareness of HSE, the
business unit responsible for sales at WINGAS launched an HSE
award, awarded once every quarter, for its European staff in Ger-
many, the UK, Belgium and the Netherlands. The fi rst HSE award
went to Brussels. A member of staff there developed an interna-
tional information package for all European company car drivers.
This pack contains details of what to do and who to con tact in the
case of repairs, damage, theft, accidents or breakdowns abroad.
Germany and Europe.
Pioneer in pipe coatings.
For the construction of the OPAL and NEL pipelines, a new method
for the coating of pipelines made of glass fi ber reinforced plastic
(GRP) was used for the fi rst time. When pipelines have to be forced
through the earth instead of laying them in a trench, for example
when crossing rivers or streets, a special resinous coating is neces-
sary to protect the pipes. A supplier of the WINGAS Group, BKP
Berolina, developed a procedure that allows the use of styrene-free
resin for winding the fi ber glass fi laments round the pipe. Up until
that point there was no alternative to adding styrene, a substance
that holds potential risks to health, to harden the resin. The air dis-
charged during the processing had to be withdrawn in a complex
suction process. The styrene contained in the resin became harm-
less once the synthetic had fully hardened. The new coating saved
around 64 tons of styrene per year as well as the energy for the
suction process and for the combustion of the waste air fl ow. About
500 kg of resin per coated pipe are required for the 5mm-thick
protective shield. The WINGAS Group actively supported and pro-
moted the development and was the fi rst company to install pipes
coated with the new resin. The new process helps to improve occu-
pational safety and health protection.
OPAL commissioned. NEL construction started.
The Baltic Sea pipeline Nord Stream will be connected to the exist-
ing European pipeline network via two connecting pipelines, OPAL
(Ostsee-Pipeline-Anbindungs-Leitung – Baltic Sea Pipeline Link) and
NEL (North European Gas Pipeline). The 470-kilometer-long OPAL
pipeline runs from the Nord Stream landfall point in Lubmin towards
the Czech Republic in the south. The second connecting pipeline,
NEL, stretches over 440 kilometers and will transport natural gas to
the west.
OPAL was already completed in the summer of 2011 after just
22 months of construction work. Up to 2,500 workers have laid
over 26,000 pipe segments, each about 18 meters long and weigh-
ing 15 tons, between the Baltic Sea coast and the Ore mountain
range since September 2009, thus realizing western Europe’s big-
gest natural gas pipeline. Construction work for the NEL began in
parallel in March 2011.
In 2011, 1919 HSE inspections were conducted on both construc-
tion sites to check that the prescribed measures were being complied
with. There were no lost time incidents on either construction site.
28 | 29 HSE ANNUAL REPORT 2011 SAFETY | ACTIVITIES
Wintershall drilled an overall of 21 new wells in Emlichheim in 2011
in order to secure crude oil production there for at least another 25
years. Despite the challenging conditions – 15 of the 21 wells had
to be drilled horizontally – all the work was completed successfully
and without incident. The drilling contractor was able to use Win-
tershall’s permit to work system and later integrated this into its
own standards. Permits to work are documents in which the meas-
ures for risk mitigation are prescribed in writing. In addition, higher
safety standards were applied to all drilling operations as a precau-
tion, as the fi elds contain a high level of hydrogen sulfi de (H2S).
Hence, all the staff were given special training in a purpose-made
H2S training center on the grounds.
Germany and Europe.
Shaping domestic production.
A new safety fi lm made in 2011 shows how safety
works at the headquarter in Kassel and how every-
one can help to improve the safety performance
there. The fi lm does not only inform new employees
and contractors of the Wintershall Group about
safety regulations. For the fi rst time visitors receive
an induction, as well as providing tips for health and
environmental protection. It covers all the relevant
HSE subjects from A to Z in 20 scenes and is accom-
panied by a new induction concept launched at the
beginning of 2012.
Safety video fi lmed for Wintershall headquarters in Kassel.
Salt water, violent storms and high waves: offshore platforms are exposed
to extreme conditions. They are often situated hundreds of kilometers
from the mainland and allow us to access important oil and gas reserves.
Hence, Wintershall applies special safety measures in its exploration and
production activities offshore. The company’s own internal standards go
beyond the legal requirements and apply to the construction and operation
of the facilities. These standards don’t just focus on protecting the staff,
but also on protecting the environment.
30 | 31 HSE ANNUAL REPORT 2011 PROCESS SAFETY
Safety offshore.
PROCESS SAFETY.ONSHORE AND OFFSHORE.
Onthewaytohelideck
OFF SHO RESAFETY.
Salt water, violent storms and high waves: offshore platforms are exposed
to extreme conditions. They are often situated hundreds of kilometers
from the mainland and allow us to access important oil and gas reserves.
Hence, Wintershall applies special safety measures in its exploration and
production activities offshore. The company’s own internal standards go
beyond the legal requirements and apply to the construction and operation
of the facilities. These standards don’t just focus on protecting the staff,
but also on protecting the environment.
30 | 31 HSE ANNUAL REPORT 2011 PROCESS SAFETY
Safety offshore.
PROCESS SAFETY.ONSHORE AND OFFSHORE.
Onthewaytohelideck
A made-to-measure HSE concept is drawn up for every platform as early as the planning stage. Indepen-dent inspectors assess the possible dangers and risks. Responsibilities are defined precisely before any drilling begins; including conduct if an incident arises. Even though the platform operates largely auto-matically, particular attention is paid to the training, theoretical and practical, of the platform staff, for example, instruction and exercises on safety-relevant subjects such as fire suppression protection or handling hazardous substances. Survival training in ice-cold water is mandatory every four years for all those who work on offshore facilities. Incidentally, it doesn’t make any difference to the safety concept whether the platform is for oil or gas reserve.
The world’s largest offshore production area is the North Sea. Wintershall operates here with its system for Remote Controlled Operations (RCO), one of the most modern radio monitoring and control systems. 20 of the 27 platforms operated there are monitored and controlled from the control room in Den Helder in the Netherlands. The control room is manned round the clock by two members of staff. This system reduces the number of flights to the platform required and thus enhances safety. Wintershall has also installed an eight-phase barrier system for all production platforms that ensures safety. It begins with the safe design of the facility and covers everything from warning, protection and shut-down devices to precautions for evacuating the platform. Each barrier is composed of a combination of safety mecha-nisms and equipment. If one barrier fails, the next one takes effect. Even in the unlikely event of several barriers in the safety system failing at the same time, the integrity of the facility would still be intact at all times.
A SELF-CONTAINED WORLD: SAFETY ON PLATFORMS.
An accident such as the one that took place in 2010 in the Macondo prospect, in which a blowout on a platform led to an oil spill, is unlikely to happen on a Wintershall platform, either in the North Sea or in the other core regions: the company does not generally explore or produce in deep waters and is not involved in such drilling projects either. Operations are conducted in compliance with the local regula-tions. If proven industry practice or regulations are in place, such as submitted by OGP (International Association of Oil & Gas producers) or IADC (International Association of Drilling Contractors), Wintershall applies the higher level of scrutiny. In addition, Wintershall installs several shut-off valves all independent of each other with all drilling projects which can be controlled automatically, mechanically or by remote control and which close off the borehole in the event of an accident. The blowout-preventers (BOP) are manufactured and operated in accordance with the regulations of the American Petroleum Industry and the local statutory requirements.
Nevertheless, the event in the Gulf of Mexico prompted Wintershall to review its own concepts for pre-venting and curbing oil spills. A working group set up at the beginning of 2011 drew up various measures for this, some of which have already been implemented. For example, the skills of the drilling personnel are being enhanced, partly through special drilling modules in the company’s own training program for young professionals, SPEAD. In addition, a standardized, software-supported workflow is to be intro-duced for all drilling projects. At the same time Wintershall is developing its own expertise in dealing with oil incidents. For example, the company is actively involved in the newly founded Oil Spill Response Joint Industry Project under the supervision of the OGP. The purpose of the project is to develop new tech-nologies to prevent and control oil accidents. Wintershall is also a member of the Norwegian Clean Seas Association for Operating Companies (NOFO), which is considered a benchmark worldwide.
Hence, in the field of environmental protection, Wintershall has a strong international and interdisciplinary network. Sustainability is also becoming an increasingly important aspect of HSE management. Platforms have an average life of 25 years and are usually dismantled and used as scrap after that, but Wintershall recycles its platforms. For example, the two natural gas platforms L5-C and E18-A in the Dutch North Sea were completely refurbished and modernized and were able to produce again in another location. Most parts of the facilities were re-used, so fewer materials and less energy were required compared to constructing a new platform, and this reduced emissions too.
Salt water, violent storms and high waves: offshore platforms are exposed
to extreme conditions. They are often situated hundreds of kilometers
from the mainland and allow us to access important oil and gas reserves.
Hence, Wintershall applies special safety measures in its exploration and
production activities offshore. The company’s own internal standards go
beyond the legal requirements and apply to the construction and operation
of the facilities. These standards don’t just focus on protecting the staff,
but also on protecting the environment.
30 | 31 HSE ANNUAL REPORT 2011 PROCESS SAFETY
Safety offshore.
PROCESS SAFETY.ONSHORE AND OFFSHORE.
On the way to helideck
Salt water, violent storms and high waves: offshore platforms are exposed
to extreme conditions. They are often situated hundreds of kilometers
from the mainland and allow us to access important oil and gas reserves.
Hence, Wintershall applies special safety measures in its exploration and
production activities offshore. The company’s own internal standards go
beyond the legal requirements and apply to the construction and operation
of the facilities. These standards don’t just focus on protecting the staff,
but also on protecting the environment.
HSE ANNUAL REPORT 2011 PROCESS SAFETY
Safety offshore.
PROCESS SAFETY.ONSHORE AND OFFSHORE.OVERVIEW OF THE EIGHT BARRIERS.
1. The Structural Integrity concerns the structural safety of the facility beneath and above the surface of the sea. The underwater facilities are regularly checked by divers or remotely operated vehicles and the results documented.
2. Hazardous Material Containment is ensured by the downhole safety valve, for example, which is installed about 100 meters below the sea bed. Like other safety valves on the Christmas trees, it prevents oil or gas from leaking.
3. Ignition Prevention: but if oil or gas were to leak, there is no possibility of fi re or defl agration, for all the electrical parts on the platform, for example compressors, are earthed and constructed in such a way that they do not create any sparks.
4. Fire and Gas Detection: There are sensors on all decks that detect gas or open fi re and trigger the alarm with sirens or light signals. The alarm can also be triggered manually by members of the crew.
5. Various Protection Systems are installed to limit the impact of any incident. These include sprinkler systems as well as fi xed and mobile fi re extinguishers on the decks. Fire-fi ghting water pumps on the lower deck draw in sea water.
6. Emergency shut-down and blow-down systems depressurize the facility rapidly in the case of an emergency – through decompression via the venting system fl ue – and seal off hazardous substances. The shut-off valve below the main deck, for example, seals off the platform from the export pipeline.
7. Emergency Response includes a range of provisions to protect the crew and maintenance staff in case of danger, including safe evacuation rooms, helicopter landing sites, emergency power generators and intact communication links.
8. Rescue Equipment for saving people’s lives: If the crew has to leave the platform to get to safety, they can use the engine driven lifeboats and rescue rafts. Evacuation drills take place regularly.
A selfcontained microcosm, equipped with the latest technology: That is the F16-A production platform in the Dutch sector of the North Sea.
THE PLATFORM
HelideckThe crew of the F-16A is flown to the platform by helicopter and usually stays on it for one week.
LifeboatsA crane, called the davit, lowers the lifeboats, which each can hold 32 people, into the water to safely evacuate the crew in the event of an emergency.
Fire and gas detectionAll the decks have sensors that respond to gas or naked flames and trigger an audible and visible alarm. The system also initiates automatic mitigation actions.
Pipeline shutoff valveIn the event of an emergency, the connection between the platform and export pipeline can be closed to prevent from flowing back to the platform.
Export pipelineThe produced and processed gas leaves the platform via the 24-inch export pipeline, which is connected to the Noordgastransport system. The export pipeline’s condition is inspected regularly.
Eight barriers ensure safetyA system of eight barriers, each consisting of many different protective equipment and measures, ensures safety on a platform.
Well-anchored The platform’s frame is called the “jacket”
in technical jargon. The construction is anchored at the bottom of the sea by piles
that are embedded 58 meters deep into the seabed. Even 20 meter high waves cannot
harm the jacket.
InspectionThe platform is inspected by divers or a remote-controlled diving robot
every two years, to ensure the integrity of the steel structure.
Fire-extinguishing systemsPortable and fixed fire extinguishers and sprinkler systems have been installed at
strategic points on all decks.
Christmas TreeEvery well is equipped with a
christmas tree providing various shutoff safety valves that can be
closed if required.
Technical ventilationClosed areas are ventilated by
technical means to prevent a hazardous atmosphere.
Subsurface safety valveIf the safety valve around 100 meters below the seabed is shut down, gas stops flowing from the reservoir to the platform.
AntennaThe team on the F16-A platform can communicate with the shore at any time via a microwave link.
VentstackNatural gas can be routed safely away from the platform via the ventstack, for example
during maintenance work.
6,000,000 cubic meters of natural gas a day can be processed on the F16-A.
1degree is the slope of thehelicopter deck, to ensure that water is drained from the surface.
2,750 medium-sized cars weigh as much as the visiblepart of the platform.
GRAFIK: KIRCHERBURKHARDT INFOGRAFIK
Group
platform.
Types ofproduction platforms
Main platform with a riser
The riser is a pipe that connects the platform production facility with the export pipeline on the seabed.
Production platformThe F16-A is a typical production platform, where natural gas is processed on the production platform and compressed for further transport via the export pipeline.
MonumentThe Statue of Liberty in New York is only slightly higher than the visible part of the F16-A.
Satellite platformA normally unmanned platform is used to produce gas from adjacent reservoirs via the main production platform.
WI-Poster_Plattform_EN_10hh.indd 1 08.03.12 10:33
A selfcontained microcosm, equipped with the latest technology: That is the F16-A production platform in the Dutch sector of the North Sea.
THE PLATFORM
HelideckThe crew of the F-16A is flown to the platform by helicopter and usually stays on it for one week.
LifeboatsA crane, called the davit, lowers the lifeboats, which each can hold 32 people, into the water to safely evacuate the crew in the event of an emergency.
Fire and gas detectionAll the decks have sensors that respond to gas or naked flames and trigger an audible and visible alarm. The system also initiates automatic mitigation actions.
Pipeline shutoff valveIn the event of an emergency, the connection between the platform and export pipeline can be closed to prevent from flowing back to the platform.
Export pipelineThe produced and processed gas leaves the platform via the 24-inch export pipeline, which is connected to the Noordgastransport system. The export pipeline’s condition is inspected regularly.
Eight barriers ensure safetyA system of eight barriers, each consisting of many different protective equipment and measures, ensures safety on a platform.
Well-anchored The platform’s frame is called the “jacket”
in technical jargon. The construction is anchored at the bottom of the sea by piles
that are embedded 58 meters deep into the seabed. Even 20 meter high waves cannot
harm the jacket.
InspectionThe platform is inspected by divers or a remote-controlled diving robot
every two years, to ensure the integrity of the steel structure.
Fire-extinguishing systemsPortable and fixed fire extinguishers and sprinkler systems have been installed at
strategic points on all decks.
Christmas TreeEvery well is equipped with a
christmas tree providing various shutoff safety valves that can be
closed if required.
Technical ventilationClosed areas are ventilated by
technical means to prevent a hazardous atmosphere.
Subsurface safety valveIf the safety valve around 100 meters below the seabed is shut down, gas stops flowing from the reservoir to the platform.
AntennaThe team on the F16-A platform can communicate with the shore at any time via a microwave link.
VentstackNatural gas can be routed safely away from the platform via the ventstack, for example
during maintenance work.
6,000,000 cubic meters of natural gas a day can be processed on the F16-A.
1degree is the slope of thehelicopter deck, to ensure that water is drained from the surface.
2,750 medium-sized cars weigh as much as the visiblepart of the platform.
GRAFIK: KIRCHERBURKHARDT INFOGRAFIK
Group
platform.
Types ofproduction platforms
Main platform with a riser
The riser is a pipe that connects the platform production facility with the export pipeline on the seabed.
Production platformThe F16-A is a typical production platform, where natural gas is processed on the production platform and compressed for further transport via the export pipeline.
MonumentThe Statue of Liberty in New York is only slightly higher than the visible part of the F16-A.
Satellite platformA normally unmanned platform is used to produce gas from adjacent reservoirs via the main production platform.
WI-Poster_Plattform_EN_10hh.indd 1 08.03.12 10:33
Salt water, violent storms and high waves: offshore platforms are exposed
to extreme conditions. They are often situated hundreds of kilometers
from the mainland and allow us to access important oil and gas reserves.
Hence, Wintershall applies special safety measures in its exploration and
production activities offshore. The company’s own internal standards go
beyond the legal requirements and apply to the construction and operation
of the facilities. These standards don’t just focus on protecting the staff,
but also on protecting the environment.
30 | 31 HSE ANNUAL REPORT 2011 PROCESS SAFETY
Safety offshore.
PROCESS SAFETY.ONSHORE AND OFFSHORE.
Onthewaytohelideck
“ ALTHOUGH THERE IS LIMITED SPACE ON PLATFORMS, ALMOST 70 PERCENT OF THE SYSTEMS FOR PRO-TECTING THE ENVIRON-MENT, PEOPLE AND THE FACILITIES ARE INSTALLED THERE.”
Henk-Jan ter Stege, Maintenance Superintendent.
32 | 33 HSE ANNUAL REPORT 2011 PROCESS SAFETY | ONSHORE
A few years ago Wintershall developed a four-step review system
for health, safety and environmental protection (HSE) applicable to
all new onshore facilities. The HSE reviews are not required by law;
instead, the company has made a voluntary commitment to the
comprehen sive and standardized procedures. The aim is to identify
and avoid or minimize any possible hazards before commencing
with the construction and operation of a facility. The safety assess-
ments are generally conducted using an interdisciplinary approach
and facilitated by an HSE expert.
To begin with, in steps 1 and 2, the potential hazards of a facility are
assessed, and a safety and environment concept is drawn up. This
concept covers for example safety measures and fi re prevention
plans or gas dispersion and thermal radiation calculations. But it
also clarifi es logistical issues, interaction with the surroundings, for
instance possible emissions, as well as the ergonomic design of
future work places on the facility.
In step 3 the planning documents and concepts are closely inspect-
ed and elaborated: the aim is not only to ensure that the facility is
safe when it commences operations, but also should be able to
operate with minimal downtime. Hence, the safety equipment is
designed in such a way that it only intervenes in regular operations
in the case of emergen cy. Finally, step 4 consists of the internal
approval of the facility upon com pletion by all those involved in the
planning and construction. The facility is also certifi ed by an inde-
pendent expert. Hence, a facility does not begin operations until
the safety documents are com plete and the plant manager has
signed the acceptance protocol.
Wintershall applies this four-step review system to all its planned
new facilities. In exceptional cases there is even an extra prelimi-
nary phase, step 0, in regions where the company is operating for
the fi rst time. In this step any possible basic risks have to be clari-
fi ed. As well as geological conditions, this can cover infrastructure
problems and the political situation in the target region.
In order to bring older facilities in line with latest safety standards,
Wintershall has also begun expanding the model to existing facili-
ties. All the facilities selected worldwide are to undergo an HSE review
according to step 2 by the end of 2012. A follow-up review is planned
after fi ve years, with regular reviews every ten years thereafter.
Safety Onshore.
Wintershall operates plants and facilities worldwide
for production and transport of crude oil and natural
gas. The conditions onshore are different to the
conditions offshore. The drilling rigs, pipelines,
compressors or storage facilities are often located
in close vicinity to inhabited areas and many of the
installations are underground. Yet the need to protect
people and the environment is the same as offshore:
the facilities comply with the highest safety standards
and use state-of-the-art technology.
ON SHO RESAFETY.
STATE-OF-THE-ART TECHNOLOGY.
34 | 35 HSE ANNUAL REPORT 2011 PROCESS SAFETY | ONSHORE
Gas stationGas station
SubstationSubstation
Brine systemBrine systemWater withdrawalfacilityWater withdrawalfacility
Salt dome
Cavern
Water pipeline(underground)Water pipeline(underground)
80m
Existing MIDALpipeline (underground)
Existing MIDALpipeline (underground)
Assembly point for cavern drilling (up to four assembly points are planned)
Assembly point for cavern drilling (up to four assembly points are planned)
Ems
Ems dyke
400m
One of Germany's biggest cavern gas storage facilities is to be built in Jemgum. A technically challenging project, in which has to be drilled to a depth of around one and a half ki-lometers. Later, only a few inconspi-cuous installations will remain on the surface. Water
Blanket
Brine
Cementation
Ems(Jemgum)Aussenems
(Rysum)
2
3
4 5
Safety gap
Directionaldrilling
1
Connection to the MIDAL pipeline(underground)
Connection to the MIDAL pipeline(underground)
TRANSPORTThe natural gas to be stored in the cavern is pumped to the storage facility via the transport pipeline network.
1
COMPRESSIONWith compressors, the natu-ral gas is brought to a pres-sure of up to 220 bar and pressed into the cavern.
2
INJECTION / WITHDRAWALThe pressure in the cavern pres-ses the natural gas past the well head, through which it was injec-ted into the cavern. Up to 100,000 cubic meters of natural gas can be withdrawn per hour.
3 DRYINGIn the cavern, the natural gas absorbs water vapor through its contact with the remaining brine. Hence, it has to be dried so that no condensation forms in the pipelines.
4 5 PREHEATINGFor withdrawal, the pressure of the natural gas in the ca-vern is adjusted to the pres-sure in the pipelines. This causes the natural gas to cool down so much, that it must be pre-heated.
CONSTRUCTINGA CAVERN
1 When a suitable site for a cavern has been found, a deep well is drilled to a depth of up to 1,600 meters.
3 When the cavern reaches its planned vo-lume, natural gas is in-jected into the cavern.
2 This is followed by the so-called "solution mi-ning process": for this purpose, pipes are fed into the well, water is pumped into the salt dome through these pipes and the brine is pumped out of the well.
SALT DOMEThe petro-physical properties of salt guarantee that the rock salt
caverns are sealed naturally. This is why they are especially suitable for storing natural gas.
Source: WINGAS. Schematic presentation
WINGAS GROUP NATURAL GAS STORAGE FACILITIES
RehdenRehden
HaidachHaidach
Saltfleetby
Zeebrügge
Rysum Greifswald
Aachen
Balgzand
BactonSaltfleetby
ZeebrüggeZeebrüggeZeebrügge
RysumRysumRysum Greifswald
AachenAachenAachen
Balgzand
Bacton
KasselKassel LeipzigLeipzigDresdenDresden
NürnbergNürnbergStuttgartStuttgart
HamelnHameln
HamburgHamburg
BremenBremen
KielKiel
FrankfurtFrankfurtKölnKöln
MünchenMünchen
BerlinBerlinNELRHG
MID
AL
MIDAL
JAGAL
OPA
L
WEDAL JAMAL
BBL
INTER- CONNECTOR
WAG
TRANSGAS
NORDSTREAM
GB
Jemgum
CUSHION GASIn addition to the utilizable working gas, every natural gas storage facility also contains so-called "cushion gas", which cannot be extracted. The cushion gas gua-rantees the minimum pressure required for optimal injection and withdrawal. In cavern storage facilities, this amounts to about one third of the maximum storage volume.
The caverns will each have a geometric volume of up to 750,000 cubic meters. To put this into per-spective: that is about twice the height of Cologne Cathedral. It is planned to build up to 18 caverns.
2/3 working gas
1/3 cushion gas
DIMENSIONS
Pipeline networkPipeline in planning/construction phaseTransit pipelineWINGAS Group natural gas storage facilityWINGAS Group natural gas storage facility in planning/construction phase
Pipeline networkPipeline in planning/construction phaseTransit pipelineWINGAS Group natural gas storage facilityWINGAS Group natural gas storage facility in planning/construction phase
NATURAL GAS STORAGE FACILITY IN A SALT DOME
Wintershall takes the safety of its facilities, as well as health and
environment protection, very seriously even before regular opera-
tions begin. One example of this is the construction of the natural gas
storage facility in Jemgum, Lower Saxony. Wintershall and WINGAS
are taking special precautions at this facility to minimize the impact
on the natural environment and the landscape, and, of course, the
residents. Hence, the solution mining of the storage caverns, i.e.
rinsing out hollow spaces in the subterranean salt dome, is being
completed in such a way as that protects the neighboring Ems River.
A 42-kilometer-long transport pipeline was built to transfer the salty
water directly to the North Sea, which is by its nature a salt water
body. A soundproof wall and reduced-noise machines make sure
that neighboring residential areas and bird protection areas are af-
fected as little as possible during the construction phase. Lighting
planning for the exterior facilities serves the same purpose. The
beam angle, light color and temperature of the lighting are adapted
to the needs of the surrounding area. There is also an ecological
monitoring process accompanying the entire construction period.
This ensures that the construction work only takes place during
environmentally compatible time windows, for example outside
breeding seasons of birds.
“ THE HSE REVIEWS ARE VOLUNTARY COMMITMENTS. THE SAFETY STANDARDS GO FAR BEYOND THE LEGALLY REQUIRED LAWS AND DIRECTIVES.” Marco Lukassen,
HSE Engineer
The Jemgum natural gas storage facility.
36 | 37 HSE ANNUAL REPORT 2011 ENVIRONMENTAL PROTECTION
Wintershall Group is committed to the responsible use of natural
resour ces in the exploration, fi eld development, production and trans-
port of hydrocarbons. We face the challenges by acting responsibly,
applying high standards and driving technical innovation. Environmental
protection is in our own fi nancial interests. Therefore, the preservation
of natural resources, the prevention of emissions and waste are integral
parts of the exploration and production process. A key factor to our
success is effi cient use of the resources required to fi nd and produce
reserves with new or improved methods and therefore to minimize
the impact on the environment.
ENVIRONMENTAL PROTECTION.
Energy effi cient and resource conserving.
FOR SAFEFUTURE.
38 | 39 HSE ANNUAL REPORT 2011 ENVIRONMENTAL PROTECTION
As a wholly-owned subsidiary of BASF SE, Wintershall is commit-
ted to the Responsible Care Initiative. In accordance with BASF’s
Responsible Care Reporting Guidelines, environmental emissions
relating to the production of crude oil and natural gas are reported
as a ratio of Wintershall’s participating interest in the consortium in
question. As a member of the International Association of Oil & Gas
Producers (OGP), Wintershall reports its environmental emissions
in exploration and production as part of the OGP’s “Environmental
Performance in the E&P Industry” report.
Water.
Production and waste water is generated in the exploration and pro-
duction of crude oil and natural gas. We try to recycle as much water
as we can by using innovative technologies and closed systems.
A total of 10.7 million cubic meters of water were used in 2011
(2010: 9.5 million m3), most of which – 9.5 million m3 (2010: 8.5
million m3) was accounted for by production (reservoir water). Some
5.5 million m3 of production water were re-injected into the reser-
voirs after being separated from the crude oil and natural gas at the
surface and cleaned.
A total of 4 million m3 production water from our offshore platforms
was discharged into the sea after being cleaned in compliance with
the statutory threshold limits.
Around 798,175 m3 of other types of waste water were also gener-
ated. Examples are the waste water generated by the construction
and operation of cavern storage facilities (solution mining) or during
cleaning operations and water treatment. 517,760 m3 of waste water
in total were sent to external waste water treatment systems.
There were also 427,730 m3 of sanitary waste water. Sanitary waste
water is also cleaned and disposed of in line with regulations at
locations where Wintershall is not connected to the public sewer-
age system.
Key performance indicators environmental protection 2011.
Environmental protection.
We were able to reduce the emissions of greenhouse gases with
numerous projects aimed at improving energy effi ciency. For ex-
ample, today Wintershall Erdölwerke supply the operations in
Germany with energy it generates itself, and does so by using a
combined heat and power (CHP) plant. This plant uses gas,
which previously could not be used cost-effectively, to generate
electricity and steam. The application of this new technology re-
duces the annual CO2 emissions by 25,000 tons. At the Emli-
chheim operations Wintershall also uses steam fl ooding to en-
hance its oil production. Thanks to the use of tempered and
desalinated production water as boiler feed water, fuel consump-
tion and the specifi c greenhouse gas emissions are reduced. The
exhaust heat from the three existing gas turbines at the Mallnow
natural gas compressor station of the WINGAS Group near Frank-
furt (Oder) is used to power a steam turbine.
In addition, Wintershall is participating in research projects to in-
vestigate the storage and processing possibilities for CO2. The
WINGAS Group also strongly supports efforts to implement the
change in energy policy in Germany and in particular examines
the possibilities of trading, storing and transporting the gas har-
nessed from renewable energies, known as “power to gas”.
Reservoir wateris a mixture of water, salt, hydrocarbons and other materials which
occur naturally in the reservoir alongside oil and gas. Reservoir water
is produced together with the oil and gas.
Energy.
We use electrical energy to produce, process and transport crude
oil and natural gas, for example to drive pumps and compressors,
as well as thermal energy in the form of steam to produce oil. De-
pending on the location of our production sites relative to the supply
networks, we obtain electricity from the public grid or produce it our-
selves at remote locations. In 2011 we used a total of 878,831 MWhel
in electrical energy and 384,082 tons of steam for our production
processes.
The use and generation of energy are subject to continuous improve-
ment regarding effi cient energy use. Examples are the commission-
ing of a highly effi cient combined heat and power generation (CHP)
plant at our Emlichheim location in Germany and installation of a
system to enable use of exhaust heat at a gas turbine generator
plant in Nakhla in Libya.
Waste.
Waste can be generated during the exploration and production of
crude oil and natural gas as a result of the production processes.
We try to avoid such waste wherever possible. Unavoidable waste
is recycled and disposed of according to regulations. The amount of
waste and its environmental impact during recycling and the disposal
process can be signifi cantly infl uenced by the company generating
the waste. Wintershall also disposes of waste in due form and in an
environmentally friendly way, in regions where there is a lack of public
or private means of disposal.
Waste is classifi ed, stored, handled, transported and disposed of in
accordance with the applicable legislation of the country in question.
For this Wintershall adheres to international and internal company
standards. Waste is classifi ed into the categories “hazardous waste”
and “non-hazardous waste” according to EU regulations.
In 2011 Wintershall incurred 80,436 tons of waste (2010: 61,268).
49,987 tons were hazardous waste (2010: 29,505) and 30,449
tons non-hazardous waste (2010: 31,763). Around 20.4% of the
waste was recycled or energetically recovered. Approximately 1.8%
was disposed of in waste incinerators and 77.8% landfi lled in line
with regulations.
Most of the waste, especially in Germany, accrued due to measures
of land cultivation, renaturation, completion of drilling sites, reorgani-
zation of production sites, extensive drilling and construction activities.
RETREAT,CULTIVATION,RENATURATION.
40 | 41 HSE ANNUAL REPORT 2011 ENVIRONMENTAL PROTECTION | EMISSIONS
Reducing emissions.
The international community has set out ambitious goals in order to
stop climate change. As laid down in the Kyoto Protocol, global
greenhouse gas emissions are to be cut by at least fi ve percent
compared to their 1990 levels between 2008 and 2012. The Euro-
pean Union has committed itself to a reduction of at least eight
percent in the same timeframe. In December 2008, the EU also
agreed on a package of directives and targets for climate protec-
tion and energy, under which primary energy consumption and
greenhouse gas emissions are to be cut by 20 percent compared
to 2005 by the year 2020. This comprises expanding renewable
energies and increasing energy effi ciency by 20 percent.
In the exploration, production and transportation of crude oil and
gas emissions arise as a result of the energy required for these
activities – energy must be generated or imported in the form of
electricity, process heat, steam and pressure. Since the production
facilities are often located in poorly developed regions, energy must
be generated on site, normally using fossil sources, such as gas,
heating oil or diesel. These emit a number of substances into the air
during the thermal conversion. Other processes where substances
are emitted into the air are the discontinuous fl aring of associated
gas or condensate during production for safety reasons or as part
of maintenance measures.
As Germany’s largest producer of crude oil and natural gas and a
company that operates worldwide, Wintershall accepts its respon-
sibility to protect the global climate. Apart from complying with inter-
national conventions, local laws and our own standards, we help
cut emissions by using leading-edge technologies and new or im-
proved methods to increase energy effi ciency, thus minimizing the
impact on the environment, reducing energy consumption and also
keeping costs as low as possible.
Infl uencing factors.
Greenhouse gas emissions associated with production of crude oil
and natural gas fl uctuate for a number of production-related reasons.
Projects, such as development of new fi elds, testing of wells, construc-
tion of pipeline links or scheduled plant shutdowns for maintenance
or repair work, as well as safety reasons may infl uence their volume.
Emissions.
42 | 43 HSE ANNUAL REPORT 2011 ENVIRONMENTAL PROTECTION I EMISSIONS
Emissions in 2010 (t) Emissions in 2011 (t)
SOURCE OF CO2 EMISSIONS
Production processes 828,579 945,808
Indirect (import/export of electricity/steam) 79,715 98,673
Direct (electricity and steam production) 465,135 298,975
SOURCE OF CH4 EMISSIONS
Production, undifferentiated 3,318 4,057
INORGANIC SUBSTANCES
Total inorganic substances 2,965 2,808
Carbon monoxide (CO) 1,033 1,277
Nitrogen oxides (NOx) as NO2 1,678 1,311
Sulfur oxides (SO2+SO3) as SO2 254 217
ORGANIC SUBSTANCES
Non-methane volatile organic compounds (NMVOC)
2,015 2,347
OTHER SUBSTANCES
Particulate matter 30 26
Greenhouse gas emissions.
Emissions released into the air are regularly controlled and recorded
in accordance with statutory stipulations and our own standards.
Beside greenhouse gas emissions, we ascertain emissions of air
pollutants. They include inorganic gases such as carbon monoxide
(CO), nitrogen dioxide (as NO2) and sulfur dioxide (as SO2). Apart
from carbon dioxide (CO2), nitrous oxide (N2O) and methane (CH4),
no other greenhouse gases are emitted by Wintershall.
Wintershall was able to reduce greenhouse gas emissions in 2011
by 2.2 percent compared to 2010 values. Production operations at
the Wintershall Group accounted for total emissions of 1.34 million
tons of CO2 in 2011 (2010: 1.37 million t CO2) and 4,057 tons of
CH4 (2010: 3,318 t CH4) in 2011. Relative to Wintershall’s produc-
tion of crude oil, natural gas and condensate, the specifi c emission
is 0.08 tons of CO2/toe (2010: 0.08 t CO2/toe).
The reduction in greenhouse gas emissions is mainly attributable to
the temporary shutdown of the production facilities in the desert in
Libya owing to the political uprisings in the North African country.
CO2 Emission trading scheme in Europe.
Emission trading was introduced in the European Union as part of
the implementation of the Kyoto Protocol as of January 1, 2005. The
goal of this system is to reduce CO2 emissions where it is most
cost-effective to do so. Participants on the market are facilities that
produce emis sions and have an output of more than 20 megawatts
capacity, energy-intensive industries and – as of 2012 – aviation.
The second period of emission trading in the European Union com-
menced on January 1, 2008, and will last until 2012. The companies
involved are currently preparing for the 3rd trading period which will
last from 2013 to 2020, and major changes are envisaged here. As
of 2013, the emission trading system will be extended to other sec-
tors and applied more strictly. In future, more emission rights will be
auctioned instead of being distributed free of charge as has been
the case so far. The share of free certifi cates will sink from 80 per-
cent per annum in 2013 to 30 percent by 2020. In addition, the total
quantity of available certifi cates will be reduced continuously by 21
percent overall.
Thirteen plants of the Wintershall Group are subject to the statutory
requirements for emission trading in the 2nd trading period from
2008 to 2012. They include two production platforms in the Nether-
lands alongside the facilities in Germany.
In 2011, the German Emission Trading Agency (DEHSt) and the
Dutch emission authority (NEa) allotted our plants 791,067 EU allow-
ances (EUA/a). Our European plants that are required to take part
in the emission trading system emitted a total of 458,035 tons of
CO2 in 2011.
For the fi rst time, allowances for the new OPAL natural gas transfer
station in Lubmin, and the new OPAL gas compressor station at
Radeland has to be applied for from the Emissions Trading Agency.
Wintershall is also currently preparing for the 3rd emission trading
period from 2013 to 2020. It is necessary to reapply for the EU allow-
ances for this period.
Emissions of other substances.
Some fossil fuels, such as natural gas, heating oil or diesel, which
emit various substances into the air during thermal conversion, are
used for power generation and production at our operating sites.
Emissions of inorganic substances were reduced by 157 tons to
2,808 in 2011. The reduction in greenhouse gas emissions is mainly
attributable to the temporary shutdown of the production facilities
in the desert in Libya owing to the political uprisings in the North
African country.
Key performance indicators 2011.
44 | 45 HSE ANNUAL REPORT 2011 ENVIRONMENTAL PROTECTION | ACTIVITIES
ENVIRONMENTAL PROTECTION WORLDWIDE:
OUR ACTIVITIES IN 2011.
Schizophyllan – Small fungus, big effect.
The production of crude oil and natural gas is no longer conceivable
without modern and highly-specialized technology. Many companies
are currently conducting research into developing and enhancing
tertiary oil production technologies. This research focuses on environ-
mental protection as well as economic and technological aspects.
Together with researchers and engineers from BASF, Wintershall is
developing a new process which can help to improve the oil recov-
ery rate from reserves in an environmentally friendly way. The best
methods often come from nature itself, and this time the answer
lies in a fungus – for one simple reason: when it consumes oxygen
and starch, schizophyllum commune – as the fungus is called –
generates a biopolymer, a 100% biological thickening agent. This
polymer can be used for oil production: the gelatin-like substance
thickens the water injected into the reservoir to enhance produc-
tion. The thickened water can force more oil out of the reservoir.
Furthermore, it does so in an environmentally friendly way, since the
biopolymer is fully biodegradable.
Schizophyllan is a real asset for crude oil production: the product
remains effective in high temperature ranges and high salt concen-
tration despite its biodegradability, and because it is kind to the
environment, this natural product can even be used in highly sensi-
tive ecological systems such as the sea. That is especially advanta-
geous in countries like Norway, which demand that all substances
used in offshore production are biologically biodegradable.
Following up on extensive research in recent years, the effect of the
biopolymer will now be tested over the next three years in the crude
oil fi eld Bockstedt.
From nature itself: the fungus schizophyllum commune.
The white cotton-wool-like structure produces the biopoly-
mer, which Wintershall hopes to use to produce more oil in
future. The brown fruiting body merely serves reproduction.
Schizophyllum commune, can be found in all forests on the earth on dead wood such
as fallen timber. It essentially feeds off oxygen and various
carbon sources, such as sugar, and generates the biopoly-
mer, which it needs for developing its own cell walls, amongst
other things, while it grows.
46 | 47 HSE ANNUAL REPORT 2011 ENVIRONMENTAL PROTECTION | ACTIVITIES
Wintershall set itself the goal to cease fl aring of associated gas dur-
ing routine operations by 2012. In Landau, the last production site,
where associated gas cannot fully utilized, the feasibility of different
technical solutions was tested. A micro gas turbine was assessed
at its oil production site in Aitingen for use at the company’s oil
operations at Landau. With the help of this turbine, gas is convert-
ed into electricity, which can then be used for production. This is an
effi cient use of energy and also environmentally friendly. Associated
gas had already been treated at Aitingen and fed into the gas net-
work. The technology generates 65 kilowatt hours of electrical
energy from 12.5 cubic meters of associated gas. The test was so
successful that the plant has now taken up normal operations. The
test provided useful data for other sites. Now it will be verifi ed, if a
micro gas turbine can be installed for crude oil production in Landau.
At the Barnstorf/Bockstedt site, Wintershall has installed a block-
type thermal power unit with two gas engines. This is fed with asso-
ciated gas and self-generated gas and achieves an electrical out-
put of 1.3 megawatts. A quarter of that is consumed in Barns torf and
the rest is transfered on to other locations. The power unit uses com-
bined heat and power technology and is therefore particularly effi -
cient. In addition to electricity, it supplies process heat and utility heat.
Wintershall Germany invests in energy-effi cient technologies.
Environmental Day 2011.
To mark the United Nations World Environmental Day, Wintershall
also launched a company-wide campaign to promote environmental
protection and increase ecological awareness. During the Environ-
mental Day 2011, the company provided information on its environ-
mental protection activities in an exhibition. International experts
gave an overview of the signifi cance of environmental protection for
the E&P industry in presentations on the challenges in producing
from uncon ventional gas deposits, environmental measures for the
construction of the Nord Stream pipeline, and the impact of the
Deepwater Horizon disaster in the Gulf of Mexico. In addition, many
company locations also joined in with their own initiatives.
At Wintershall Deutschland, staff learned more about energy saving
measures at home and they also received valuable tips on the effi -
cient and energy-saving modernization of buildings from an expert.
The Wintershall colleagues in Russia came up with an interesting
idea for the Environmental Day: the staff were given green plants for
their offi ces. They then planted these together in fl ower pots. In Nor-
way an event lasting the whole day was held on environment and
climate protection.
Sustainability, the environment and climate protection are becoming increasingly important factors in energy generation. They formed the backdrop to Germany’s decision to phase out nuclear energy. How-ever, one thing is certain: we cannot implement the turnaround in energy policy with renewable energies alone. The energy harvested from the sun, wind and other regenerative sources are subject to major fluctuations. Natural gas can offer the solution as a reliable and flexible partner on the path towards the energy mix of the fu-ture. The greenhouse gases and dust particles emitted during the combus tion of natural gas are at a significantly lower lever than on use of other fossil fuels – while efficiency remains high.
WINGAS aims to improve the environmental compatibility and effi-ciency of natural gas consumption even further. Hence, the Wintershall subsidiary does not just limit its activities to natural gas trading, but also continuously works on new technologies and products. To-gether with selected municipal suppliers, the company has con-ducted several field tests to test the use of micro combined heat and power systems. In 2011, WINGAS and the utility company Technische Werke Ludwigshafen agreed to conduct another field test with fuel cells. Cooperation agreements have also been made in the area of gas engines and steam expansion machines. All the technologies tested are innovative gas heating systems that pro-duce electricity as well as heat. They achieve efficiency rates of over 90 percent.
In 2011 WINGAS set up a multi-million investment program to pro-mote the use of combined heat and power. The program will run until 2020 and encourages municipal utility companies to set up small CHP units in their catchment areas, thus strengthening dis-tributed power generation. Program participants can choose be-tween a one-time investment grant or an operating grant.
WINGAS also offers CO2-neutral natural gas, so-called eco-gas. Eco-gas customers can offset their entire greenhouse gas emis-sions generated by the combustion of natural gas. WINGAS ac-quires certificates for CO2 savings from climate protection projects. The certificates are recognized and verified by independent bodies such as the UN climate secretariat in Bonn. The WINGAS eco-gas portfolio is complemented by biogas: biogas from renewable raw materials or from production residue is added to the natural gas stream, which further enhances the CO2 performance of natural gas.
WINGAS also takes part in the natural gas mobility initiative founded in 2011 together with vehicle manufacturers, other energy suppliers and German Energy Agency (dena). The initiative aims to raise the share of natural gas and bio methane on the fuel market and thus decrease CO2 emissions from road traffic.
Natural gas for the future.
48 | 49 HSE ANNUAL REPORT 2011 ENVIRONMENTAL PROTECTION | ACTIVITIES
“Unconventional natural gas deposits” can be described as depos-
its that are diffi cult to access, in which the natural gas has to be
mobilized by using special technologies before it can be extracted.
Furthermore, a distinction is made between the different types of un-
conventional deposits – based on where the gas is and how tightly
it is embedded. There are two main types of unconventional depos-
its in Germany: tight gas and shale gas deposits.
Production methods for unconventional reservoirs.
The media discussions on unconventional gas production often
mention “fracing” – short for “hydraulic fracturing”. This technology
is basically nothing new – over one million wells worldwide have
been completed using this method in the last sixty years – and it
has been developed constantly. The fracing method is not just used
to produce oil and gas, but also for water wells and in geothermal
energy. For 40 years now the technology has also been used
in other countries with very high environmental standards, such
as Norway.
The basic idea is simple: small artifi cial fractures are created in pre-
defi ned locations in the subterranean rock using water pressure.
This is where the term “hydraulic fracturing” originates. The cracks
are then fi lled with sand or other agents (so-called proppants) to
keep them open and create permeable channels through which the
gas can fl ow to the well and be extracted. The liquid mixture used
for hydraulic fracturing is made up of water and sand (to 99%) as
well as a very small quantity of so-called additives. These are chemi-
cal additives that ensure that the quartz sand mixes with the water,
for instance, so that the cracks generated for the gas to fl ow
through stay open long enough and to ensure no harmful microor-
ganisms reach the reservoir. The actual composition of the mixture
depends on the characteristics of the reservoir concerned. How-
ever, the concentration of these additives in the fracturing fl uid is so
low that the fracturing solution is not subject to specifi c labeling
requirements according to the legislation on chemicals and is clas-
sifi ed in water hazard category 1 (slightly hazardous to water).
That being said, the fewer additives are used, and the more environ-
mentally friendly they are, the better. For that reason Wintershall
supports the development of environmentally friendly fracturing solu-
tions with an even lower number of chemical components.
Additives in frac liquids.
Unconventionals – Hydrocarbons
from diffi cult to access deposits.
Oil or gas deposits trapped in extremely impermeable reservoir rock are
known as “Unconventionals”. Special techniques are required to extract oil
or gas from unconventional deposits.
additive function in frac liquidcomponent in everyday products
salt clay stabilizerpotash fertilizer, soap production
biocide preservative agent disinfectant, preservative agent in cosmetics
friction reducer
reduces friction between frac liquid and casing
make-up remover
gelling agent increases viscosity of frac liquid to make transport of propping agent possible
thickening agent in food
cross linking agent
maintains viscosity of frac liquid in reservoirs
laundry detergent, preservative agent in food, oral hygiene
moistening agent
improves back production of treatment liquid
soap, disinfectant
gel breakerreduces viscosity of frac liquid after placing of propping agent
soap, cosmetics and disinfectants
Production of Tight gas.
The production of unconventional natural gas has been part of our
energy supply for a long time. The technology for producing this
gas has been in use worldwide for 50 years. The extraction of tight
gas in Germany is also a proven technique. Wintershall itself has
been producing natural gas from unconventional reserves for many
years – in the Netherlands, Russia, Argentina and Germany, where
Wintershall has participated in a total of 117 production operations
for tight gas since 1978.
Exploration of Shale gas deposits.
The production process for shale gas, however, is much more com-
plex than for tight gas. More procedures are necessary to create
the channels for the gas to fl ow through (so-called “fractures”), and
a much higher volume of fl uids is required than with the production
from “tight gas” deposits. Wintershall is conducting a three-year re-
search project in the concessions “Rhineland” and “Ruhr” in North-
Rhine Westphalia together with the University of Cologne. What is
important to note here: there will be no deep drilling or fracing oper-
ations whatsoever as part of this project; just shallow wells to obtain
rock samples and scientifi c investigations on the geological features.
Conventional deposits.
Interconnected pores give the rock
its permeability.
Tight Gas is natural gas that has gathered in small, poorly
connected cavities between the rock particles (mostly sand-
stone). Because this rock is not very permeable the natural
gas cannot fl ow freely to the well.
With shale gas the gas has remained in the rock where it
formed, the source rock, and has not migrated to more per-
meable rock. The gas here is largely trapped at the surfaces
of the rock particles.
Unconventional reservoirs.
Mineral grain
Pores
HEALTH PROTECTION.
50 | 51 HSE ANNUAL REPORT 2011 HEALTH PROTECTION
The aim of occupational health protection activities
at Wintershall is to prevent work-related illnesses or
impairment to employees’ health, as well as maintain
a high level of overall health within the workforce.
Wintershall’s focus is on preventative health measures,
health promotion and ensuring effective medical care
in the event of emergencies.
PREVENTION AND HEALTH PROMOTION.
FIT +HEALTHY.
52 | 53 HSE ANNUAL REPORT 2011 HEALTH PROTECTION
As in the previous year, no Wintershall employee was diagnosed
with an occupational illnesses in 2011. Together with HSE experts,
company physicians at the individual locations and business units
analyze working areas in order to minimize the hazards to employees’
health in their activities. The working conditions in explo ration and
production, as well as administration, are of a very high standard.
Overall, 52 plant and workplace inspections were conducted and
documented. These were complemented by numerous workplace
walkabouts conducted by managers and HSE experts according to
the requirements of the HSE Management System. In 2011, 707
medical examinations relating to prevention or early screening for
work-related illnesses and to prepare staff for work-related stays
abroad were conducted worldwide.
A trained fi rst aider can save lives. To ensure that fi rst aid can be
administered in the case of a medical emergency, there are 582 fi rst
aiders and paramedics at the Wintershall Group’s locations who
hold a nationally recognized certifi cate in fi rst aid. Wintershall actively
supports its employees who wish to take part in fi rst-aid trainings.
Donating blood can also save lives. Blood donation opportunities are
organized regularly at the headquarters in Kassel. Blood was donat-
ed more than 100 times in 2011.
The issue of health protection in exploration and production in remote
regions and under extreme climatic conditions requires special at-
tention. There often is a lack of medical care or the local medical
infrastructure does not meet international standards. In such cases,
special preventive measures are designed very carefully to avoid
potential health risks to employees and contractors as far as pos-
sible. These measures are complemented by preventative and fol-
low-up medical check-ups.
As an international company, Wintershall also endeavors to fully
prepare its employees for journeys and assignments abroad and to
avoid unnecessary risks. Travel advice, vaccination recommenda-
tions and information on countries where Wintershall operates are
regularly compiled and updated. A special HSE checklist was devel-
oped to prepare employees for trips abroad. The package is round-
ed off with risk assessments, special procedural instructions and
emergency cards for each location.
Key performance indicators occupational health 2011.
52
plant and workplace
inspections
707
medical examinations
582trained fi rst aiders and
paramedics available
for call-out
The annual health campaign at Wintershall directed attention
to skin protection and skin cancer prevention. On this occa-
sion, the sites in Germany, Argentina, Qatar, Russia, Norway
and the WINGAS Group organized various activities and serv-
ices commencing in August.
In presentations and in the intranet, the employees were en-
couraged to learn more about how to protect their skin from
adverse effects. For departments whose employees use sub-
stances causing skin irritation, risk assessments were per-
formed and skin protection plans were drawn up or adapted.
Worldwide, our employees had the opportunity to register for
a free of charge skin cancer screening. During the examination,
a dermatologist had a close look at all parts of the skin. Birth
marks in particular were examined with regard to their poten-
tial risk for skin cancer. Through a skin cancer screening, it is
possible to identify preliminary and early stages of cancer.
Worldwide, about 400 employees made use of the medical
examination.
healthyskin@work
HEALTH PROTECTION WORLDWIDE:
OUR ACTIVITIES 2011.
54 | 55 HSE ANNUAL REPORT 2011 CORPORATE SOCIAL RESPONSIBILITY
CORPORATE SOCIAL RESPONSIBILITY.
As Wintershall we see cultural differences as something enriching.
We have seen that our shared values outweigh our differences.
This is why Wintershall’s international operations not only produce
crude oil and natural gas, but also closer contacts between people.
Sponsoring cultural and social projects is not a luxury for Wintershall,
but an expression of its social commitment and active steps to
enhance the quality of life.
As a subsidiary of BASF, the Wintershall Group is committed to its
responsibility to observe and promote human rights. We respect the
internationally proclaimed human rights and effective law in our busi-
ness activities.
As a company in the BASF Group, a founding member of the UN
Global Compact, we strive to help raise awareness and protect human
rights in our sphere of infl uence. For this reason we also support our
suppliers and business partners in acting according to internationally
recognized standards.
We aim to be an attractive employer, reliable partner and good neigh-
bor. That is why we take on social responsibility and actively support
diverse projects worldwide in the host communities where our sites
are located. Our focus is on education and science. With our social
commitment we want help to bring positive developments in society
and thus help to promote human rights.
Human rights.
56 | 57 HSE ANNUAL REPORT 2011 CORPORATE SOCIAL RESPONSIBILITY
Our employees are our capital and our most important resource.
Each and every employee contributes to the success and develop-
ment of the company. Our principles include creating the best pos-
sible working conditions for our staff as well as opportunities for
personal development.
The Wintershall Group offers extensive training and further training
programs alongside with “on the job training” for qualifi ed university
graduates and a Work & Life Service to help employees balance
their professional and family lives. We play a pioneering role in this
fi eld. The Work & Life Service is a place employees can go to for
support in reconciling the needs of the job and their personal lives.
Flexible working hours, company sports and health measures,
household-related services, parental leave, ensuring an easy return
to work, as well as child care and school support are the main ways
we support our staff.
An important part of our Work & Life Balance services is the KiWi
daycare center for children set up in 2001 in Kassel. This daycare
facility offers our German and international staff a place where their
children, between 6 months and 10 years, will be looked after by
professional and dedicated staff. There are over 60 places available.
Thanks to fl exible daycare offers, shared places, homework super-
vision and a play area suitable for all age groups, over the years
KiWi has become like a second home. Wintershall has grown con-
tinuously over the years and so too has the demand for childcare
facilities. In 2011 construction began on a second daycare center
(WiKi) with 70 – 80 places. WiKi is scheduled to open its doors to
its young guests in 2012.
Wintershall does everything it can to ensure the best possible work-
ing atmosphere at its various locations. By supporting our staff with
various needs, Wintershall offers all staff a service-oriented working
environment. For this reason, since 2003 it has been awarded the
certifi cate “audit berufundfamilie” from the non-profi t HERTIE foun-
dation. It goes without saying that Wintershall also looks after its
staff at its international operations, and respects cultural diversity.
Our employees.
WORK & LIFE
58 | 59 HSE ANNUAL REPORT 2011 CORPORATE SOCIAL RESPONSIBILITY
Wintershall has been active in the exploration and production of
crude oil in Libya since 1958. For us, social commitment has been
an integral part of these activities from the very beginning. For exam-
ple, Wintershall initiated an integration and development program,
and thereby achieved a considerable increase in the number of
skilled workers from the local area. The company helped to build a
school and renovate a pre-school in Jakhira. The company also sup-
ports regional festivals, public institutions and events for staff and
the local population. When in 2004 the mosque on the grounds of
Wintershall Libya became too small, because of the large number
of local staff, Wintershall had a new and larger mosque built.
Since the uprising began in Libya, Wintershall has been active in
ensuring the welfare of its employees and their families. But that’s
not all: during the unrest in 2011 the company supported the Red
Crescent, the Red Cross and the largest international indepen -
dent children’s aid organization “Save the Children” in supplying
emergency aid. As well as fi nancial support, Wintershall donated
containers with more than four tons of medicines such as antibi-
otics and painkillers, surgical instruments for operations as well as
sterile equipment. With these supplies more than 20,000 people
could receive medical care for three months. The supplies were
prepared according to the guidelines of the World Health Organiza-
tion for use in catastrophes and emergencies. Despite these meas-
ures, the company wishes to send a further sign of the company’s
commitment. Hence, Wintershall is also supporting the medical
treatment of up to 30 Libyan victims in Germany seriously injured in
the confl ict.
2011 focused on: Humanitarian aid in Libya.
© P
aulo
Siq
ueira/S
ave
the C
hild
ren
4
tons of medicines, surgical
instruments for operations as well
as sterile equipment donated
20.000
people can receive medical
care for three months with
the relief supplies.
30Libyan victims seriously injured
have been treated in Germany.
The Maria reservoir is one of the largest oil discoveries in Norway in
recent years and is situated around 200 kilometers off the coast of
Trondheim. As operator of the deposit, Wintershall is pressing ahead
with the fi eld’s development. Maria is estimated to have from 60 to
120 million barrels of recoverable oil and 2 to 5 billion standard cubic
meters (sm3) of recoverable gas.
In order to transport the oil produced, Wintershall is examining the
possibility of using a Floating Production Storage and Offl oading
Unit (FPSO). This type of ship is designed especially for offshore pro-
duction, can be used for the production, storage and loading of
hydrocarbons instead of a swimming platform, and is very fl exible.
The crude oil is pumped directly from the borehole to the ship via
an underwater riser and separated from the gas and water pro-
duced with it. The oil is also stored on the ship until it is transported
by crude oil tankers.
The use of a production and storage vessel for the Maria fi eld is
currently undergoing a detailed safety analysis (HAZID = Hazard
Identifi cation). In this process, which is conducted within Wintershall
as standard procedure, the possible hazards are identifi ed. This
analysis also includes factors such as infrastructure, the weather
conditions and geotechnical data. The ship is then custom-built
according to the consortium’s requirements.
At the beginning of 2012 the company started drilling an additional
well in the Maria reservoir in the Norwegian Sea to determine an
effective fi eld development concept. The conclusions will aid the
Maria consortium in the decision on the best possible fi eld develop-
ment concept.
Wintershall’s parent group BASF has developed new guidelines on
environmental protection and has laid these down in a group direc-
tive. This directive contains mandatory requirements for all the
group companies in the area of air, noise, water protection, waste
and contaminated sites, requirements which go far beyond the legal
requirements and which apply to all production sites worldwide. In
2012 we will implement these requirements according to the needs
of the E&P industry and integrate them fully into all our operations
by 2015. Our aim is to avoid or minimize any impact on the environ-
ment. Examples of the measures we are going to take include the
introduction of an emissions and waste register, also in countries
where this is not mandatory, reference values for emissions and
risk-based water protection concepts.
New BASF Group Directive Environmental Protection.
60 | 61 HSE ANNUAL REPORT 2011 NEWS
Development of the Maria fi eld.
NEWS.WHAT IS ABOUT TO HAPPEN.
The environment will be a key theme in 2012 too: The Environmental
Day on 5 June 2012 will focus on environmental protection in natural
gas transport and trading in a series of events. Internal and external
experts will discuss what contribution natural gas can make to en-
vironmental protection as a partner of the renewables as we move
towards the energy mix of the future.
Noise control is the subject of Wintershall’s health campaign for
2012. Since hearing damage and loss of ability to hear due to noise
are among the most frequently aknowledged occupational illnesses,
and since they have a serious impact on the quality of life of those
affected, the campaign informs employees of the risks and provides
valuable prevention tips. The aim of the campaign is to raise aware-
ness towards this subject and identify any impairment or health
problems that already exist as early as possible.
Health Campaign 2012.
Wintershall is looking for more ideas for improvement in 2012:
employees of Wintershall and WINGAS can submit their pro-
jects for the HSE Award. Innovative solutions for the improve-
ment of health, safety and environment are rewarded with this
award. The company has been awarding the HSE Award
since 2007. In addition, in 2010 the company added a prize
for a “Simple Solution” – a small, intelligent invention. The aim
of the competition is to develop new ideas in the area of HSE.
HSE-Award 2012 –
Projects wanted.
Environmental Day 2012.
AWARDHSE
62 | 63 HSE ANNUAL REPORT 2011 KEY PERFORMANCE INDICATORS 2011
AT A GLANCE: KEY PERFORMANCE INDICATORS 2011.
Unit 2010 2011
WINTERSHALL PERFORMANCE
Sales to third parties mio. € 10,791 12,051
· Exploration & Production mio. € 3,819 3,182
· Natural Gas Trading mio. € 6,972 8,869
Profi t from operating companies (EBIT) mio. € 2,334 2,111
· Exploration & Production mio. € 1,918 1,686
· Natural Gas Trading mio. € 416 425
OCCUPATIONAL SAFETY
Number of employees* 2,164 2,281
Own employees
· Fatalities (FAT) 0 0
· Incident with > 1 day lost time (LTI) 0 0
· Lost time incident frequency rate per one million man hours (LTIF) 0 0
Contractors
· Fatalities (FAT) 3 0
· Incident with > 1 day lost time (LTI) 6 5
· Lost time incident frequency rate per one million man hours (LTIF) 1.01 0.75
LTIF total (own employees and contractos) 0.67 0.46
OCCUPATIONAL HEALTH
Occupational diseases own employees 0 0
First aiders Wintershall/WINGAS 557 582
Occupational medical check ups 501 707
ENVIRONMENTAL PROTECTION
Energy
· Energy consumption MWhel 977,742 878,831
· Steam use t 511,514 384,082
· Fuel use for own energy production mio. MWh 2.3 1.4
Greenhouse gas emissions
· CO2 mio. t 1.37 1.34
· CH4 t 3,318 4,057
Emission inorganic substances t 2,965 2,808
Emission trading Europe
· Received emission allowances EUA/a 792,274 791,067
· Emissions from facilities regulated under emission trading scheme t 466,420 458,035
Waste t 61,268 80,436
Water use (total) mio m3 9.5 10.7
· Production water mio m3 8.5 9.5
* Excluding temporary employees; part-time employees pro rata
64 | 65 HSE ANNUAL REPORT 2011 CONTACT PERSONS
CONTACT PERSONS.
Guido Schnieders
Corporate HSE Manager
+49 561 301–1757
Georgina Wien
HSE Manager
WINGAS TRANSPORT
& New Ventures
Malalay Osmani
HSE Engineer
Marco Lukassen
HSE Engineer
Nadja Brauhardt
HSE Communication
& Sustainability
Klaus Jantos
Senior Environmental
Advisor
Jörn Kahle
HSE Manager
WINGAS TRANSPORT
Corporate HSE Kassel.
Abu Dhabi
Louis Susanna
HSE Manager
Germany (WIDE)
Dr. Michael Bätcher
HSE Manager
Libyen (WILI)
Mustafa Abungasa
HSE Manager
Netherlands (WINZ)
Onno Spinder
HSE & Permitting Manager
Norway (WINO)
Janne Lea
HSEQ Manager
Russia (WIRF)
Evgenia Shvychkova
Junior HSE Specialist
Qatar (WIQA)
Axel Barenschee
HSE Manager
Locations worldwide.
66 | 67 HSE ANNUAL REPORT 2011
Imprint.
Responsible for the content
Wintershall Holding GmbH
Friedrich-Ebert-Str. 160
34119 Kassel
Conception and editorial work
Nadja Brauhardt
Design
atelier 41, Berlin
Information graphics
KircherBurkhardt GmbH, Berlin
Ruksaldruck, Berlin
Wintershall Holding GmbHFriedrich-Ebert-Straße 16034119 Kassel, GermanyTel.: +49 561 301-1757Fax: +49 561 301-1702
[email protected] www.wintershall.com