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Read this manual before using product. Failure tofollow instructions and safety precautions canresult in serious injury, death, or propertydamage. Keep manual for future reference.

Part Number: P1512026 R2Revised: October 2018

Wheel Move Kit1500/2000 Series S-Drive Field LoadersAssembly Manual

This manual applies to the following brands and models:

Batco BCX2, Westfield WCX2, Hutchinson HCX2:1539, 1549, 2045

Original Instructions

New in this Manual

The following changes have been made in this revision of the manual:

Description Section

Implemented the new model naming strategy forconveyors. Added Hutchinson brand.

Cover page

WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS

P1512026 R2 3

CONTENTS1. Safety....................................................................................................................................................... 5

1.1. Safety Alert Symbol and Signal Words..................................................................................... 51.2. General Safety .......................................................................................................................... 51.3. Drives and Lockout Safety........................................................................................................ 5

1.3.1 Gas Engine Safety....................................................................................................... 61.3.2 Hydraulic Power Safety .............................................................................................. 7

1.4. Tire Safety................................................................................................................................. 81.5. Personal Protective Equipment................................................................................................ 81.6. Safety Equipment ..................................................................................................................... 91.7. Safety Decals ............................................................................................................................ 9

1.7.1 Decal Installation/Replacement ................................................................................. 91.7.2 Safety Decal Locations and Details ............................................................................ 9

2. Assembly ............................................................................................................................................... 122.1. Assembly Safety ..................................................................................................................... 122.2. Check Shipment...................................................................................................................... 122.3. List of Required Tools............................................................................................................. 122.4. Before You Begin.................................................................................................................... 132.5. Hydraulic Fittings and Bolt Tightening ................................................................................... 132.6. Assemble the Wheel Move Drive .......................................................................................... 132.7. Assemble the Caster............................................................................................................... 152.8. Assemble the Slider................................................................................................................ 162.9. Assemble the Wheel Move .................................................................................................... 182.10. Attach the Wheel Move to the Conveyor............................................................................ 282.11. Install the Cushion Block ...................................................................................................... 312.12. Assemble the Hydraulic Hose .............................................................................................. 322.13. Hydraulic Pressure Relief Valve Adjustment ....................................................................... 422.14. Attach the Transport Safety Cable....................................................................................... 42

3. Appendix ............................................................................................................................................... 433.1. Bolt Torque............................................................................................................................. 433.2. Fittings Torque Values............................................................................................................ 44

4 P1512026 R2

WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS

P1512026 R2 5

1. Safety1.1. Safety Alert Symbol and Signal Words

This safety alert symbol indicates important safety messages in this manual. When you seethis symbol, be alert to the possibility of injury or death, carefully read the message thatfollows, and inform others.

Signal Words: Note the use of the signal words DANGER,WARNING, CAUTION, and NOTICE with the safetymessages. The appropriate signal word for each message has been selected using the definitions below as aguideline.

Indicates an imminently hazardous situation that, if not avoided, will result in serious injury ordeath.Indicates a hazardous situation that, if not avoided, could result in serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not avoided, may result in property damage.

1.2. General SafetyYOU are responsible for the SAFE assembly and installation of the wheel move kit. YOU must ensure that youand anyone else who is going to assemble/install the wheel move kit understands all procedures and relatedSAFETY information contained in this manual.

Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people aroundyou. Make these practices a working part of your safety program. All accidents can be avoided.

• It is the wheel move kit assembler and installation personnel’s responsibility to readand understand ALL safety instructions, safety decals, and manuals and follow themwhen assembling, operating, or maintaining the equipment.

• Only experienced personnel who are familiar with this type of assembly and installation should perform thiswork. Untrained assemblers/installers expose themselves and bystanders to possible serious injury or death.

• Do not modify the wheel move kit in any way without written permission from the manufacturer.Unauthorized modification may impair the function and/or safety, and could affect the life of the wheelmove kit. Any unauthorized modification of the wheel move kit will void the warranty.

1.3. Drives and Lockout SafetyInspect the power source(s) before using and know how to shut down in an emergency.Whenever you service or adjust your equipment, make sure you shut down the powersource and unplug or remove the key (as applicable) to prevent inadvertent start-up andhazardous energy release. Know the procedure(s) that applies to your equipment from thefollowing power source(s). Ensure that all personnel are clear before turning on power toequipment.

WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS 1. SAFETY

6 P1512026 R2

1.3.1 Gas Engine SafetyPower Source

• Keep guards in place and secure.

• Properly ventilate surrounding area.

• Never fill the fuel tank with the engine running, whilesmoking, or near an open flame. Always shut down and allowengine to cool before filling with fuel.

• Never overfill the tank or spill fuel. If fuel is spilled, clean itup immediately.

• Be sure to use the correct type and grade of fuel. Ground thefuel funnel or nozzle against the filler neck to prevent sparksthat could ignite fuel vapors.

• Be sure to replace the fuel fill cap when you are done.

Lockout

• For engines with an electric start, remove the ignition key,the spark plug wire, or the spark plug.

• For engines with a rope or crank start, remove the spark plugwire or the spark plug.

1. SAFETY WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS

P1512026 R2 7

1.3.2 Hydraulic Power SafetyPower Source

• Refer to the rules and regulations applicable to the powersource operating your hydraulic drive.

• Do not connect or disconnect hydraulic lines while system isunder pressure.

• Keep all hydraulic lines away from moving parts and pinchpoints.

• Escaping hydraulic fluid under pressure will cause seriousinjury if it penetrates the skin surface (serious infection ortoxic reaction can develop). See a doctor immediately ifinjured.

• Use metal or wood as a backstop when searching forhydraulic leaks and wear proper hand and eye protection.

• Check all hydraulic components are tight and in goodcondition. Replace any worn, cut, abraded, flattened, orcrimped hoses.

• Clean the connections before connecting to equipment.

• Do not attempt any makeshift repairs to the hydraulic fittingsor hoses with tape, clamps, or adhesive. The hydraulicsystem operates under extremely high pressure; such repairswill fail suddenly and create a hazardous and unsafecondition.

Lockout

• Always place all hydraulic controls in neutral and relievesystem pressure before disconnecting or working onhydraulic system.


8 P1512026 R2

1.4. Tire SafetyFailure to follow proper procedures when mounting a tire on awheel or rim can produce an explosion that may result inserious injury or death.

• DO NOT attempt to mount a tire unless you have the properequipment and experience to do the job.

• Have a qualified tire dealer or repair service performrequired tire maintenance.

• When replacing worn tires, make sure they meet the originaltire specifications. Never undersize the replacement tire.

• DO NOT weld to the tire rim with the tire mounted on therim. This action may cause an explosion which could result inserious injury or death.

• Inflate tires to the manufacturer’s recommended pressure.

• Tires should not be operated at speeds higher than theirrated speed.

• Keep wheel lug nuts tightened to manufacturer’srecommendations.

• Never reinflate a tire that has been run flat or seriouslyunder-inflated without removing the tire from the wheel.Have the tire and wheel closely inspected for damage beforeremounting.

1.5. Personal Protective EquipmentThe following Personal Protective Equipment (PPE) should be worn when assembling the equipment.

Safety Glasses• Wear safety glasses at all times to protect eyes from debris.

Work Gloves• Wear work gloves to protect your hands from sharp and rough edges.

Steel-Toe Boots• Wear steel-toe boots to protect feet from falling debris.


P1512026 R2 9

Coveralls• Wear coveralls to protect skin.

Hard Hat• Wear a hard hat to help protect your head.

1.6. Safety EquipmentThe following safety equipment should be kept on site:

Fire Extinguisher• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and

accessible place.

First-Aid Kit• Have a properly-stocked first-aid kit available for use should the need arise, and

know how to use it.

1.7. Safety Decals• Keep safety decals clean and legible at all times.

• Replace safety decals that are missing or have become illegible. See decal location figures that follow.

• Replaced parts must display the same decal(s) as the original part.

• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.

1.7.1 Decal Installation/Replacement1. Decal area must be clean and dry, with a temperature above 50°F (10°C).

2. Decide on the exact position before you remove the backing paper.

3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backingin place.

4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.

1.7.2 Safety Decal Locations and DetailsReplicas of the safety decals that are attached to the wheel move kit and their messages are shown in the figure(s) that follow. Safe operation and use of the wheel move kit requires that you familiarize yourself with the


10 P1512026 R2

various safety decals and the areas or particular functions that the decals apply to, as well as the safetyprecautions that must be taken to avoid serious injury, death, or damage.

Figure 1. Decal Locations


P1512026 R2 11

Table 1. Safety Decals

Part Number Description

P1513040

To prevent serious injury or equipment damage, before towing:• Lift up wheel frame completely and secure with

safety chain.

• Pull handle to disengage drive wheel motors.

TRANSPORT HAZARD

WARNING

P1513036

HIGH PRESSURE FLUID HAZARDHydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.• Relieve system pressure before repairing, adjusting

or disconnecting.• Wear proper hand and eye protection when searching

for leaks. Use wood or cardboard instead of hands.

WARNING

P1513057

INTAKE DISCHARGE


12 P1512026 R2

2. AssemblyBefore continuing, ensure you have completely read and understood this manual’sSafety section, in addition to the safety information in the section(s) below.

2.1. Assembly Safety• Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the

proper tools, rated lifting equipment, and lifting points for the job.

• Carry out assembly in a large open area with a level surface.

• Always have two or more people assembling the wheel move kit.

• Make sure you have sufficient lighting for the work area.

• Tighten all fasteners according to their specifications. Do not replace or substitute bolts, nuts, or otherhardware that is of lesser quality than the hardware supplied by the manufacturer.

• Stay away from overhead power lines and other obstructions during assembly. Contact with power lines cancause electrocution.

Ensure conveyor is in fully lowered position with hopper end on the ground before proceedingwith the assembly of the wheel move.

2.2. Check ShipmentUnload the wheel move kit parts at the assembly site and compare the packing slip to the shipment. Ensure thatall items have arrived and that none are damaged.

Report missing or damaged parts immediately to ensure that proper credit is received from AGI or yourdistributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the assemblyprocess.

ImportantDo not assemble or install damaged components.

2.3. List of Required Tools• blocks, stands, jacks and hoists

• 3 standard socket sets and wrench sets

• 1 torque wrench

• 1 standard 25' [7.62 m] tape measure

• 2' [0.61 m] level

• 1 tire gauge

• 1 tire chuck

2. ASSEMBLY WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS

P1512026 R2 13

2.4. Before You BeginBefore you assemble the wheel move kit:

• Familiarize yourself with all the sub-assemblies, components, and hardware that make up the equipment.

• Have all parts and components on hand, and arrange them for easy access.

• Separate the hardware (bolts, nuts, etc.) and lay them out into groups for easier identification duringassembly.

• Ensure there is adequate space to remove the assembled wheel move kit from the assembly area.

2.5. Hydraulic Fittings and Bolt TighteningRemember the following basic considerations when tightening hydraulic fittings and bolts:

• Tighten all fasteners to the torque specified in Section 3.1. – Bolt Torque on page 43. Do not replace orsubstitute bolts, nuts, or other hardware that is of lesser quality than the hardware supplied by themanufacturer.

All hydraulic fittings should be torqued to the recommended specifications. See Section 3.2. – FittingsTorque Values on page 44.

Do not over-tighten fittings! Over-tightening hose fittings can crack the fittings or motor bodyand will void the warranty.

2.6. Assemble the Wheel Move DriveNoteRepeat this section for the right and left side wheel move drive assemblies. The right and left sides aremirror images.

Right-hand (RH) and left-hand (LH) sides — these terms apply when facing in the transport direction.

1. Fasten the hydraulic motor assembly (1) to the wheel move axle tab (4) at point A using a 1/2" x 2" bolt (5),three 1/2" flat washers (6), and two 1/2" flange nuts (3); and at point B using a 1/2" x 2" bolt (5) and 1/2"locknut (2). See Figure 2.

2. Attach the wheel (8) and ring gear (7) to the axle with wheel bolts (9).

3. Installation of cushion block is covered in Section 2.11. – Install the Cushion Block on page 31.

Table 2. Wheel Move Drive Components

Item Description Quantity

1 WM Drive Pinion Gear Assy (LH, RH) 1

2 1/2" Nylock Nut 2

3 1/2" Flange Nut 4

4 3" Wheel-Move Axle Tab 2

5 1/2" x 2" Hex Bolt GR8 4

6 1/2" Flat Washer Plated USS 6

WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS 2. ASSEMBLY

14 P1512026 R2

Table 2 Wheel Move Drive Components (continued)


7 Ring Gear

• For 15 Series: 4 Bolt c/w Mount Plate

• For 20 Series: 6 Bolt c/w Mount Plate

2

8 Wheel 2

9 1/2" x 2" Bolt GR5 Plated

• For 15 Series

• For 20 Series812

Figure 2. Assembling Wheel Move Drive — Right Side

B

A

9

7

8

1

6

5

4

2

5

3 3


P1512026 R2 15

2.7. Assemble the CasterNoteRepeat this section for each caster assembly.

1. Insert tire (2) into the fork (1). Place a long spacer (3) on the deep side of the rim and a short spacer (5) onthe shallow side of the rim. Secure using a 3/4" X 10" bolt (6) and a 3/4" nylock (4). Tighten the bolt. SeeFigure 3.

2. Remove any burrs or rust from the shaft of the fork.

Table 3. Caster Components


1 Fork-Straight 90Deg Wide 4

2 Tire and Wheel 4

3 Long Spacer 4

4 3/4" Nylock Nut 4

5 3/4" X 1/2" Short Spacer 4

6 3/4" X 10" Hex Bolt 4

Figure 3. Caster Assembly

2

3

1

654


16 P1512026 R2

2.8. Assemble the Slider1. Attach the fittings (2, 3) to the hydraulic cylinder (1) as shown in Figure 4.

2. Attach the hydraulic hose (4) to the fitting close to the rod end. This hose is item M in Section 2.12. –Assemble the Hydraulic Hose on page 32.

3. Install the hose (5) onto the fitting close to the cylinder end. This hose is item L in Section 2.12. – Assemblethe Hydraulic Hose on page 32.

NoteKeep fittings and hoses free of dirt while assembling.

4. Insert the wear plates (8) into the holes along the channel of the slider top weldment (7) as shown in Figure4.

5. Position the hydraulic cylinder inside the slider top weldment. Slide the hydraulic rod through the pipe onthe top connector of the weldment.

6. Secure the hydraulic cylinder to the slider as shown in Figure 5.

a. Secure the hydraulic rod to the top of the slider with a 3/8" x 2" bolt (9) and a 3/8" locknut (10).

b. Secure the hydraulic cylinder barrel to the bottom of the slider with a 1/2" x 2" bolt (11) and a 1/2"locknut (12).

c. Tighten the bolts.

Table 4. Slider Components


1 Hydraulic Cylinder 1

2 3/8" PT/90D Swivel 2

3 3/8" NPT Flow Restrictor 1

4 3/8" Hose (63") - 3/8 FJIC X 3/8 MPT PC (P0832074) 1

5 3/8" Hose (48") - 3/8 FJIC X 3/8 MPT PC (P0832075) 1

6 Slider Inner Channel 1

7 Slider Top Weldment 1

8 Slider Wear Plate 4

9 3/8" X 2" Hex Bolt 1

10 3/8" Locknut 1

11 1/2" X 2" Hex Bolt 1

12 1/2" Locknut 1


P1512026 R2 17

Figure 4. Slider Assembly (1)

Figure 5. Slider Assembly (2)

87

6

87

6

88

2

1

4

2

3

5

2

1

4

2

3

5

10

9

10

9

1112 1112


18 P1512026 R2

2.9. Assemble the Wheel MoveFigure 6. Wheel Move

1. Mount the axle weldment (7) to a holding device to prevent movement during assembly. Grease the axleand slide the walking beams (2) in as shown in Figure 7. Ensure the flanges where the walking beams andaxle meet are all aligned toward the intake end of the conveyor.

2. Tap the bearings (1) into place on the ends of the walking beams.

3. Insert the caster wheel through the bearings at each end of walking beam. Tap the top bearing to make surethat it is secure after installing the caster.

Orient the caster wheel so that the side with bolt head is facing outward and the side withprotruding bolt end is toward the inside of the assembly to prevent operator injury.

4. Secure each caster with the caster steering tab (3) using a 3/8" x 2-1/2" bolt (4) and a 3/8" locknut (5).Ensure that each caster steering tab is oriented inward as shown in Figure 7.

5. Insert the pivot springs (6) into the spring pockets on the main axle body. Move the walking beams in so thesprings are held in place.

6. Secure the walking beams to the axle ends (7) with a 1/2" x 1-1/2" bolt (8), 1/2" lock washer (9), and axleend cap (10) on each side. See Figure 8.

NoteThis joint must pivot – do not over-tighten.


P1512026 R2 19

Table 5. Caster and Walking Beam Components


1 1-1/4" Bearing SAA206 8

2 Walking Beam 2

3 Caster Steering Tab 4

4 3/8" x 2-1/2" Hex Bolt 4

5 3/8" Nylock Nut 4

6 Pivot Springs 2

7 Axle Weldmemt 1

8 1/2" x 1-1/2" Hex Bolt 2

9 1/2" Lock Washer 2

10 Axle End Cap 2

Figure 7. Installing Caster and Spring

7

2

7

2

INTAKE

1

4

35

1

4

35

66


20 P1512026 R2

Figure 8. Fastening Walking Beam to Axle Assembly

7. Mount the hydraulic double cylinder (11) on the axle weldment using 3/8" x 2" bolts (12) and 3/8" locknuts(13) as shown in Figure 10.

8. Fasten the tie rods (11a) into the ends of the cylinder (11) until 2 to 3 threads remain.

9. On each walking beam, attach a piece of angle iron and clamp it onto the wheel forks to ensure all wheelsare straight and parallel. See Figure 9.

Figure 9. Aligning Wheels

INTAKE

10

8

9

10

8

9


P1512026 R2 21

10. Grease the steering pivot (14).

11. Attach and orient the steering pivot on each walking beam as shown in Figure 10.

Table 6. Cylinder and Steering Pivot


11 Hydraulic Double Cylinder 1

11a Tie Rod 2

12 3/8" x 2" Hex Bolt 4

13 3/8" Nylock Nut 4

14 Steering Pivot (LH, RH) 2

Figure 10. Installing Hydraulic Cylinder and Steering Pivot

12. Thread the steering link end (15) onto the steering link arm (16). See Figure 11.

INTAKE

1414

13

1211

11a

13

1211

11a


22 P1512026 R2

Figure 11. Steering Link Assembly

13. Attach steering link arm assembly to the caster steering tab shown in Figure 12. Insert two flat washers (18)in between the tabs and secure using a 1/2" x 1-1/2" bolt (17) and a 1/2" locknut (19). Use the steering linkend to adjust linkage length to get them all to fit.


14. Attach the lower tab of the steering pivot to the steering link arm using 1/2" x 2" bolt (20), 1/2" flat washers(18), and 1/2" locknut (19).

15. Connect the cylinder tie rod to the steering pivot using a steering link (21). To ensure proper clearancebetween steering linkage components, follow the bolt orientation as shown in Figure 12 and Figure 13.

a. Attach one end to the upper tab of the steering pivot. Secure with a 1/2" x 1-1/2" bolt (17), 1/2" flatwasher (18), and 1/2" nut (19).

b. Attach the other end of the steering link to the cylinder tie rod. Ensure the cylinder rod length is thesame on each side. Adjust the tie rod to get them all to fit. Secure with a 1/2" x 2" bolt (20), two 1/2"flat washers (18), and a 1/2" nut (19).


Table 7. Reference Parts for Installing Steering Linkages


15 Steering Link End 4

16 Steering Link Arm 2

17 1/2" x 1-1/2" Hex Bolt 6



20 1/2" x 2" Hex Bolt 4

21 Steering Link 2

1615 1615


P1512026 R2 23

Figure 12. Attaching Steering Linkage Components (1)

INTAKE

18

19

1517

18

19

1517

18

20

19


24 P1512026 R2

Figure 13. Attaching Steering Linkage Components (2)

INTAKE

18

20

19

21

1918

1718

19

20

21

1718

19

16. Attach the fittings (a, b) to the hydraulic double cylinder (11) as shown in Figure 14.

Figure 14. Attaching Hydraulic Double Cylinder Fittings


P1512026 R2 25

Table 8. Hydraulic Double Cylinder Fittings


11 Hydraulic Double Cylinder 1

a Swivel 90D 2

b Flow Restrictor 1

17. Fasten a setscrew on each locking pipe of the caster steering tab. See Figure 15.

18. Tighten the bolts that hold the cylinder and then tighten all the other hardware.

NoteSteering linkage joints must pivot – do not over-tighten.

19. Apply paint or corrosion inhibitor on top of pivot shafts to prevent rust formation.

20. Remove the angle bar attached on the walking beams.

Figure 15. Fastening Setscrew

21. Install the control arm (22) to the axle weldment using 3/8" x 1" bolts (23) and 3/8" nuts (24). See Figure 16.


26 P1512026 R2

Table 9. Reference Parts for Installing Control Arm

Item Description Quantity22 Control Arm 123 3/8" x 1" Hex Bolt 4


Figure 16. Attaching Control Arm

22. Attach the fittings (26, 27) to the spool valve (25) as shown in Figure 17.

23. Install the spool valve to the control arm using 5/16" x 2-1/2" bolts (28) and 5/16" nuts (29). See Figure 18.

Table 10. Reference Parts for Spool Valve Fittings and Installation


25 4 Spool Valve- W/ Joystick and Two Handles 1

26 #6 MORB X 3/8" MJIC 45 DEG Elbow 8

27 #8 MORB X 1/2" FPT Swivel 2

28 5/16" X 2-1/2" Hex Bolt 2


INTAKE

24

2322

24

2322


P1512026 R2 27

Figure 17. Attaching Spool Valve Fittings

Figure 18. Installing Spool Valve to the Control Arm

NoteKeep fittings free of dirt while assembling.

25

26

27

25

26

27

29

28

29

28


28 P1512026 R2

2.10. Attach the Wheel Move to the Conveyor1. Lower the conveyor completely.

2. Maneuver the wheel move into position.

3. Attach the lower connector of the slider (1) to the axle body using two 1/2" x 1-1/2" bolts (2) and locknuts(3).

NoteThis joint must pivot - do not over-tighten.

4. Attach the slider upper connector to the tube bracket using two 1/2" x 1-1/2" bolts (2) and 1/2" locknuts(3). Ensure slider orientation is correct (see Figure 19).

NoteThis joint must pivot - do not over-tighten.

5. Attach the right-angle flanged ends of the transport frame pipes (4) to the tabs on the conveyor axle frameusing two 1/2" x 1-1/2" bolts (2) and 1/2" locknuts (3) per side as shown in Figure 20.

6. Fasten cross braces (5) to the tabs on the transport frame pipes using 7/16" x 1-1/2" bolts (6) and 7/16"nuts (7). Secure the cross braces together using a 7/16" x 1-1/2" bolt (6), two 7/16" flat washers (8), and a7/16" nut (7). Leave the bolts loose at this point.

7. Attach the tabbed ends of the transport pipes to tabs on both ends of the rear axle body (9) using a1/2" x 1-1/2" bolt (2) and 1/2" locknut (3) per side (see Figure 21).

8. Tighten the bolts that secure the cross braces.

9. Ensure that all wheels are engaged and the linkage functions smoothly. Check for clearance between thetires and transport frame pipes in all steering positions.

Table 11. Reference Parts for Attaching the Wheel Move to the Conveyor


1 Slider Arm 1

2 1/2" x 1-1/2" Hex Bolt 10


4 Transport Frame Pipe 2

5 Cross Brace 26 7/16" x 1-1/2" Hex Bolt 5



9 Rear Axle 1


P1512026 R2 29

Figure 19. Attaching the Slider


30 P1512026 R2

Figure 20. Attaching the Transport Pipes (1)

Figure 21. Attaching Transport Pipes (2)


P1512026 R2 31

2.11. Install the Cushion Block1. Attach cushion block (1) to axle using two 5/16" x 3/4" bolts (2) and 5/16" lockwashers (3).

Table 12. Cushion Block


1 Cushion Block 1

2 5/16" X 3/4" Hex Bolt 2

3 5/16" Lockwasher 2

Figure 22. Installing Cushion Block


32 P1512026 R2

2.12. Assemble the Hydraulic HoseSee Table 13 for the quantity of each component used.

NoteKeep hoses and connectors free of dirt while assembling.

Table 13. Hydraulic Schematic Components

ITEM PART NUMBER DESCRIPTION FITTINGS FITTINGS QUANTITYLENGTH

1539 1549/2045A1,A2 P0832020 3/8” HOSE 3/8 MPT 3/8 MPT 2

1’8”(0.508 m)

1’8”(0.508 m)

B1,B2 P0832028 3/8” HOSE 3/8 MPT 3/8 MPT 2

5’(1.52 m)

5’(1.52 m)

C1,C2 P0832027 3/8” HOSE 3/8 MPT 3/8 MPT 2

12’6”(3.81 m)

12’6”(3.81 m)

D,E

P08320573/8” HOSE 3/8 JIC 3/8 MPT 2

23’(7.01 m) –

P0832052 – 32’6”(9.91 m)

G 01010188 3/4” HOSE NONE NONE 1 9’(2.74 m)9’

(2.74 m)

H* P0832044 1/2” HOSE 1/2 MPT 1/2 MPT 1 32’6”(9.91 m)32’6”

(9.91 m)

I P0832044 1/2” HOSE 1/2 MPT 1/2 MPT 1 32’6”(9.91 m)32’6”

(9.91 m)

J P0832077 3/8” HOSE 3/8 JIC 3/8 MPT 1 30”(0.76 m)30”

(0.76 m)

K P0832076 3/8” HOSE 3/8 JIC 3/8 MPT 1 36”(0.91 m)36”

(0.91 m)

L P0832075 3/8” HOSE 3/8 JIC 3/8 MPT 1 48”(1.22 m)48”

(1.22 m)

M P0832074 3/8” HOSE 3/8 JIC 3/8 MPT 1 63”(1.60 m)63”

(1.60 m)1 - SWIVEL 90D 6MORB 3/8 FPT 2 - -

2 - FLOWRESTRICTOR 3/8 MPT 3/8 FPT 2 - -

3 - SWIVEL 90D 3/8 MPT 3/8 FPT 4 - -

4 - STRAIGHT-SWIVEL 1/2 MPT 1/2 FPT 1 - -

5 - SWIVEL 90D 1/2 MPT 3/8 FPT 4 - -6 - SWIVEL 8MORB 1/2 FPT 2 - -7 - ELBOW 45D 6MORB 3/8 MJIC 8 - -8 - SWIVEL 8MORB 1/2 FPT 1 - -9 - HOSE BARB 10MORB 3/4 HOSE 1 - -

*For a conveyor with under-mount unit, use a 36–foot hose H (P0832079).


P1512026 R2 33

Figure 23. Hydraulic Schematic


34 P1512026 R2

1. Attach hoses A1, A2, B1, B2, C1, and C2 to the cushion block. See Figure 24.

2. Attach hydraulic hoses A1, A2, B1, and B2 to the hydraulic motors. See Figure 25.

3. Secure hoses B1 and B2 to main axle with a plastic hydraulic clamp, one 1/4" x 3" tek screw, and two 1/4"flat washers.

Figure 24. Cushion Block and Hydraulic Hoses

NoteRight-hand (RH) and left-hand (LH) sides — these terms apply when facing in the transport direction.

Figure 25. Hydraulic Motors

4. Connect the hoses D, E, G, H, and I to the hydraulic winch, pump, and oil tank as shown in Figure 26 orFigure 27. Route the hoses along the tube through the oil tank brackets.

NoteRefer to the conveyor assembly manual for the detailed installation instructions of hydraulic winch,pump, and oil tank.

NoteThe 3/4" hose, "G," installs from tank to pump with the 2 hose clamps listed in the gas wet kitassembly.


P1512026 R2 35

Figure 26. Hydraulic Winch, Motor and Oil Tank Hydraulic Hoses for Over-Mount


36 P1512026 R2

Figure 27. Hydraulic Winch, Motor and Oil Tank Hydraulic Hoses for Under-Mount

NoteThe hoses are shown in Figure 27 on the outside of the under-mount arms for clarity, but they areactually routed on the inside of the mount arms.

5. Continue routing the hoses (D, E, H and I) through the suspension bracket.

6. Attach the rings, denoted by “R”, to the axle arm and transport pipe using 1/4" x 1" tek screws. Refer toFigure 28 and Figure 29.


P1512026 R2 37

7. Route hoses (D, E, H and I) through the rings toward the main frame axle. See Figure 28.

Figure 28. Hydraulic Hose Routing (1)


38 P1512026 R2

8. At the bottom of the lower frame, route hoses D, E, H, I and the adjoining hoses C1 and C2 through the rings(R) attached on the transport pipe towards the control arm weldment. See Figure 29.

Figure 29. Hydraulic Hose Routing (2)


P1512026 R2 39

9. Attach hoses K and J to the hydraulic double-acting cylinder and route towards the control arm weldment.See Figure 30.

Figure 30. Hydraulic Double-Acting Cylinder Hoses


40 P1512026 R2

10. Insert hoses L and M through the opening on the main axle weldment and route towards the control armweldment. See Figure 31. These hoses were attached to the cylinder while assembling the slider.

Figure 31. Hydraulic Cylinder Hoses


P1512026 R2 41

11. Route hoses C1, C2, D, E, H, I, K, J, L, and M through the control arm and up to the spool valve as shown inFigure 32.

Figure 32. Control Valve

12. Tighten fittings after being satisfied that the hoses are in the proper position.

13. Check operation.

14. Secure hoses in place with the cable ties supplied.


42 P1512026 R2

2.13. Hydraulic Pressure Relief Valve AdjustmentImportantEach valve comes pre-set at the right level from the factory. If the controls are acting too fast or “jerky”,DO NOT attempt to adjust the pressure, contact AGI for technical assistance.

2.14. Attach the Transport Safety CableAttach the transport safety cable as shown in Figure 33.

Figure 33. Transport Safety Cable


P1512026 R2 43

3. Appendix3.1. Bolt TorqueTable 14 gives the correct torque values for various hardware. Tighten all bolts to the torque specified, unlessotherwise noted. Check tightness periodically, using Table 14 as a guide. Replace the hardware with the samestrength bolt, contact AGI if you are unsure.

Table 14. Recommended Bolt Torquea

Size Dry orLubricated

Threads perinch

(Course/Fine)

Area of Bolt (sq in.)Recommended Torque (ft-lb)

Grade 2 Grade 5 Grade 8 8.8 S/S

Coarse Fine Coarse Fine Coarse Fine Coarse Fine Coarse Fine

1/4"Dry

20/28 0.0318 0.03645.5 6.3 8 10 12 14 6.3 7.8

Lubricated 6.3 4.7 6.3 7.2 9 10 - -

5/16"Dry

18/24 0.0524 0.05811 12 17 19 24 27 11 11.8

Lubricated 8 9 13 14 18 20 - -

3/8"Dry

16/24 0.0775 0.087820 23 30 35 45 50 20 22

Lubricated 15 17 23 25 35 35 - -

7/16"Dry

14/20 0.1063 0.118732 36 50 55 70 80 31 33

Lubricated 24 27 35 40 50 80 - -

1/2"Dry

13/20 0.1419 0.159950 55 75 85 110 120 43 45

Lubricated 35 40 55 65 80 90 - -

9/16"Dry

12/18 0.182 0.20370 80 110 120 150 170 57 63

Lubricated 55 60 80 90 110 130 - -

5/8"Dry

11/18 0.226 0.256100 110 150 170 210 240 93 104

Lubricated 75 85 110 130 160 180 - -

3/4"Dry

10/16 0.334 0.373175 200 260 300 380 420 128 124

Lubricated 130 140 200 220 280 310 - -

7/8"Dry

9/14 0.462 0.508170 180 430 470 600 670 194 193

Lubricated 125 140 320 350 180 180 - -

1"Dry

8/14 0.606 0.679250 280 640 720 910 1020 287 289

Lubricated 190 210 480 540 680 760 - -

1-1/8"Dry

7/12 0.763 0.856350 400 790 890 1290 1440 288 290

Lubricated 270 300 590 670 970 1080 - -

1-1/4"Dry

7/12 0.989 1.073500 550 1120 1240 1820 2010 289 291

Lubricated 380 420 840 930 1360 1510 - -

1-1/2"Dry

6/12 1.405 1.581870 960 1950 2200 3160 3560 - -

Lubricated 650 730 1460 1640 2370 2670 - -

aTorque value for bolts and cap screws are identified by their head markings. Established at 75% of yieldstrength of bolt given the cross-sectional area.

NoteTorque figures in table are valid for non-greased or non-oiled threads and head unless otherwisespecified. Therefore, do not grease or oil bolts or cap screws unless otherwise specified in this manual.When using locking elements, increase torque values by 5%.

WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS 3. APPENDIX

44 P1512026 R2

3.2. Fittings Torque ValuesThese specifications are for carbon steel. With Zinc plating always lubricate threads and seals. For stainlesssteel, use the high value of the torque range of steel. For brass, use 70% of the torque value of steel. For mixedmetals, use the torque of the lower of the two metals. Torque range is normally calculated +/- 10%.

Table 15. Pipe Rigid - Tapered Pipe Threads (NPTF, N/NF) - Carbon Steel

Pipe Size Turns-from-finger Max ft-lbs Max N-m

1/8" (-2) 3/4 - 1 3/4 12 16

1/4" (-4) 3/4 - 1 3/4 25 34

3/8" (-6) 3/4 - 1 3/4 40 54

1/2" (-8) 1/2 - 1 1/2 54 73

3/4" (-12) 1/2 - 1 1/2 78 106

1" (-16) 1/2 - 1 1/2 112 152

1 1/4" (-20) 1/2 - 1 1/2 154 209

1 1/2" (-24) 1/2 - 1 1/2 211 286

2" (-32) 1/2 - 1 1/2 300 407

Table 16. Pipe Swivel - Straight Pipe Threads (NPSM, N/NFS) - Carbon Steel

Pipe Size Max ft-lbs Max N-m

1/8" (-2) 12 16

1/4" (-4) 25 3

3/8" (-6) 40 54

1/2" (-8) 54 73

3/4" (-12) 78 106

1" (-16) 112 152

1 1/4" (-20) 154 209

1 1/2" (-24) 211 286

2" (-32) 300 407

Note: seals on an internal male 30° seat

Table 17. Stud End O-Ring Boss (ORB) SAE (U/UF)

Carbon Steel

Tube Size Thread UNF-2A Max ft-lbs Max N-m

-2 5/16" - 24 6-7 8-9

-3 3/8" - 24 8-9 11-12

-4 7/16" - 20 13-15 18-20

3. APPENDIX WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS

P1512026 R2 45

Table 17 Stud End O-Ring Boss (ORB) SAE (U/UF) (continued)

Carbon Steel

Tube Size Thread UNF-2A Max ft-lbs Max N-m

-5 1/2" - 20 17-19 23-26

-6 9/16" - 18 22-24 29-33

-8 3/4" - 16 40-43 49-53

-10 7/8" - 14 43-48 59-64

-12 1 1'16" - 12 68-75 93-102

-14 1 3/16" - 12 90-99 122-134

-16 1 5/16" - 12 112-123 151-166

-20 1 5/8" - 12 146-161 198-218

-24 1 7/8" - 12 154-170 209-231

Table 18. JIC 37° Flare Tube Fitting (J/JFS)

Tube Size Thread UNF-2A Torque ft-lbs Torque N-m

-2 5/16 - 24 6-7 8-9

-3 3/8 - 24 8-9 11-12

-4 7/16 - 20 11-12 15-16

-5 1/2 - 20 14-15 19-21

-6 9/16 - 18 18-20 24-28

-8 3/4 - 16 36-39 49-53

-10 7/8 - 14 57-63 77-85

-12 1 1/16 - 12 79-88 107-119

-14 1 3/16 - 12 94-103 127-140

-16 1 5/16 - 12 108-113 147-154

-20 1 5/8 - 12 127-133 172-181

-24 1 7/8 - 12 158-167 215-226

-32 2 1/2 - 12 245-258 332-350

WHEEL MOVE KIT – 1500/2000 SERIES S-DRIVE FIELD LOADERS 3. APPENDIX

Batco | Westfield201 Industrial Drive, Swift CurrentSaskatchewan S9H 5R4, CANADAPhone: (877) 667-7421 (Canada & USA)or (306) 773-7779Fax: (306) 778-2524Email: [email protected]: www.batcomfg.com

Hutchinson514 W. Crawford StreetClay Center, Kansas, 67432 USAPhone: (800) 523-6993or (785) 632-2161Fax: (785) 632-5964Email: [email protected]: www.hutchinson-mayrath.com

©Ag Growth International Inc. 2018

Printed in Canada

1. Safety 1.1. Safety Alert Symbol and Signal Words 1.2. General Safety 1.3. Drives and Lockout Safety 1.3.1 Gas Engine Safety 1.3.2 Hydraulic Power Safety

1.4. Tire Safety 1.5. Personal Protective Equipment 1.6. Safety Equipment 1.7. Safety Decals 1.7.1 Decal Installation/Replacement 1.7.2 Safety Decal Locations and Details

2. Assembly 2.1. Assembly Safety 2.2. Check Shipment 2.3. List of Required Tools 2.4. Before You Begin 2.5. Hydraulic Fittings and Bolt Tightening 2.6. Assemble the Wheel Move Drive Wheel Move Drive Components Assembling Wheel Move Drive — Right Side

2.7. Assemble the Caster Caster Components Caster Assembly

2.8. Assemble the Slider Slider Components Slider Assembly (1) Slider Assembly (2)

2.9. Assemble the Wheel Move Wheel Move Caster and Walking Beam Components Installing Caster and Spring Fastening Walking Beam to Axle Assembly Aligning Wheels Cylinder and Steering Pivot Installing Hydraulic Cylinder and Steering Pivot Steering Link Assembly Reference Parts for Installing Steering Linkages Attaching Steering Linkage Components (1) Attaching Steering Linkage Components (2) Attaching Hydraulic Double Cylinder Fittings Hydraulic Double Cylinder Fittings Fastening Setscrew Reference Parts for Installing Control Arm Attaching Control Arm Reference Parts for Spool Valve Fittings and Installation Attaching Spool Valve Fittings Installing Spool Valve to the Control Arm

2.10. Attach the Wheel Move to the Conveyor Reference Parts for Attaching the Wheel Move to the Conveyor Attaching the Slider Attaching the Transport Pipes (1) Attaching Transport Pipes (2)

2.11. Install the Cushion Block Cushion Block Installing Cushion Block

2.12. Assemble the Hydraulic Hose Hydraulic Schematic Components Hydraulic Schematic Cushion Block and Hydraulic Hoses Hydraulic Motors Hydraulic Winch, Motor and Oil Tank Hydraulic Hoses for Over-Mount Hydraulic Winch, Motor and Oil Tank Hydraulic Hoses for Under-Mount Hydraulic Hose Routing (1) Hydraulic Hose Routing (2) Hydraulic Double-Acting Cylinder Hoses Hydraulic Cylinder Hoses Control Valve

2.13. Hydraulic Pressure Relief Valve Adjustment 2.14. Attach the Transport Safety Cable Transport Safety Cable

3. Appendix 3.1. Bolt Torque Recommended Bolt Torquea

3.2. Fittings Torque Values Pipe Rigid - Tapered Pipe Threads (NPTF, N/NF) - Carbon Steel Pipe Swivel - Straight Pipe Threads (NPSM, N/NFS) - Carbon Steel Stud End O-Ring Boss (ORB) SAE (U/UF) JIC 37° Flare Tube Fitting (J/JFS)

wheel move kit - agi€¦ · keep manual for future reference. part number: p1512026 r2 revised:...

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