wet flue gas desulfurization scrubber upgrades · scrubber upgrades low cost solution vs. new...

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Babcock Power Environmental Inc., a Babcock Power Inc. ® company, provides fully integrated environmental soluons for ulity power plants, waste-to-energy facilies, and large industrial applicaons worldwide. With more than 30 years of experience in designing and installing Wet Flue Gas Desulfurizaon (WFGD) systems, Babcock Power Environmental Inc. can apply its technology and experience to upgrade any OEM’s WFGD system. Babcock Power Environmental upgrades exisng scrubbers to meet today’s more stringent emissions regulaons and achieve higher performance levels. Typically, the intent is to increase SO 2 removal efficiency to 97-99%, while minimizing addional pressure drop and energy consumpon. WFGD scrubber upgrades normally involve applying new technology to exisng systems to achieve opmal efficiency. Inially, an understanding of current problems is essenal. Older models oſten have poor gas distribuon and fail to remove significant amounts of SO 2 . They also present inefficient spray paerns over the cross secon of the absorber. Babcock Power Environmental can successfully overcome these problems by ulizing its world-leading technology and experience. Contact Babcock Power Environmental Inc. to meet emissions regulations and improve the efficiency of your WFGD. Babcock Power Environmental Inc. | www.babcockpower.com BENEFITS Scrubber Upgrades Low cost soluon vs. new installaon Catch up on 20 years of technology Meet today’s requirements with yesterday’s dollars Higher SO 2 reducon with improved energy efficiency CFD Modeling Results in beer gas distribuon Simulates droplets and full spray coverage over absorber(s) Ensures proper flow along walls Idenfies areas requiring addional nozzles for proper liquid and gas distribuon Bidireconal Nozzles Installed Wider-angle spray cone ensures efficient spray paern through the spray zone Increase gas - liquid collisions Dual direcon allows for complete coverage throughout the total spray zone Wall Baffles Improve distribuon of flue gas over enre cross secon Reduce “gas sneakage” along absorber walls and corners Minimize pressure drop *Delta Wings furnished ulize technology under an exclusive license with Balcke-Dürr GmbH and from other Babcock Power Inc. proprietary sources. WET FLUE GAS DESULFURIZATION SCRUBBER UPGRADES Bidireconal Spray Nozzles Bidireconal Spray Nozzles Wall Rings

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Page 1: WET FLUE GAS DESULFURIZATION SCRUBBER UPGRADES · Scrubber Upgrades Low cost solution vs. new installation Catch up on 20 years of technology Meet today’s requirements with yesterday’s

Babcock Power Environmental Inc., a Babcock Power Inc.® company, provides fully integrated environmental solutions for utility power plants, waste-to-energy facilities, and large industrial applications worldwide. With more than 30 years of experience in designing and installing Wet Flue Gas Desulfurization (WFGD) systems, Babcock Power Environmental Inc. can apply its technology and experience to upgrade any OEM’s WFGD system. Babcock Power Environmental upgrades existing scrubbers to meet today’s more stringent emissions regulations and achieve higher performance levels. Typically, the intent is to increase SO2 removal efficiency to 97-99%, while minimizing additional pressure drop and energy consumption.

WFGD scrubber upgrades normally involve applying new technology to existing systems to achieve optimal efficiency. Initially, an understanding of current problems is essential. Older models often have poor gas distribution and fail to remove significant amounts of SO2. They also present inefficient spray patterns over the cross section of the absorber. Babcock Power Environmental can successfully overcome these problems by utilizing its world-leading technology and experience.

Contact Babcock Power Environmental Inc. to meet emissions regulations and improve the efficiency of your WFGD.

Babcock Power Environmental Inc. | www.babcockpower.com

BENEFITSScrubber Upgrades

■ Low cost solution vs. new installation ■ Catch up on 20 years of technology ■ Meet today’s requirements with

yesterday’s dollars ■ Higher SO2 reduction with improved

energy efficiency

CFD Modeling ■ Results in better gas distribution ■ Simulates droplets and full spray coverage

over absorber(s) ■ Ensures proper flow along walls ■ Identifies areas requiring additional

nozzles for proper liquid and gas distribution

Bidirectional Nozzles Installed ■ Wider-angle spray cone ensures efficient

spray pattern through the spray zone ■ Increase gas - liquid collisions ■ Dual direction allows for complete

coverage throughout the total spray zone

Wall Baffles ■ Improve distribution of flue gas over

entire cross section ■ Reduce “gas sneakage” along absorber

walls and corners ■ Minimize pressure drop

* Delta Wings furnished utilize technology under an exclusive license with Balcke-Dürr GmbH and from other Babcock Power Inc. proprietary sources.

WET FLUE GAS DESULFURIZATION SCRUBBER UPGRADES

BidirectionalSpray Nozzles

Bidirectional Spray Nozzles Wall Rings

Page 2: WET FLUE GAS DESULFURIZATION SCRUBBER UPGRADES · Scrubber Upgrades Low cost solution vs. new installation Catch up on 20 years of technology Meet today’s requirements with yesterday’s

SAFETY3 PEOPLE. POWER. PROJECTS. We’re giving safety the third degree. Babcock Power Inc. and its subsidiaries place the safety, health and security of our people at the core of our company values. Our team is our most valuable resource, generating solutions everyday to deliver safe, clean, reliable energy globally. With a keen focus on safety, Babcock Power Inc. conducts business in a manner that protects our people, our customers and the environment. From innovation to generation, we are proud of our award-winning safety record and are committed to operating with integrity and excellence.

The data contained herein is solely for your information and is not offered, or to be construed, as a warranty or contractual responsibility. © Babcock Power Environmental Inc., 2018

STRATEGIC PROCESSThe process begins with a complete analysis of the existing system design and performance. Physical and Computational Fluid Dynamics (CFD) flow modeling follow this to optimize inlet gas distribution and limit the amount of slurry deposition on the inlet duct. Slurry spray nozzle tests are then conducted to ensure new nozzles will have similar flow and pressure criteria. Bidirectional nozzles, however, will be installed regardless of the original design, with wider-angle spray cones to provide complete coverage of the spray zone and increased gas-liquid collisions. Wall baffles are designed and installed in each absorber to direct and better distribute flue gas over the entire cross section of the absorber, as well as minimize or eliminate “gas sneakage” along the absorber walls and corners. These strategic steps improve gas flow distribution and liquid-to-gas contact, ultimately increasing the absorber’s effectiveness in removing SO2 from the flue gas.

Babcock Power Environmental Inc. | 26 Forest Street, Marlborough, MA 01752 508-852-7100 | www.babcockpower.com

Unit Flue Gas SO2, lb/MBtu

Starting SO2, Efficiency

Upgrade SO2, Efficiency

550 MW 6.5 -91 % >99%

390 MW 8.0 93.5 % ~98 %

2 x 600 MW 2.0 <94% ~98%

Note: Coal type remained the same as original for all three projects