western copper feasibility study
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Nevada StarResource Corp.
Design Criteria
OK Mine
Western States EngineeringProject No. 98010
2700 E. Executive Drive, Suite 100 Tucson, Arizona 85706
Telephone: 520-889-2040 Fax: 520-889-2733
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Transmittal Letter
Executive Summary
1.0 Introduction.............................................................................................111.1 General ................................................................................................... 111.2 Project Location ...................................................................................... 111.3 Project History......................................................................................... 111.4 Land Tenure ............................................................................................ 11
Figure 1.1 - Map Showing Project Location ........................................... 12Figure 1.2 - OK Mine Project Location ................................................. 131.5 Project Concept ....................................................................................... 141.6 Data Sources............................................................................................ 14
2.0 Geology and Mineral Resources ............................................................... 212.1 Introduction ............................................................................................. 212.2 Regional Geology.................................................................................... 21
Figure 2.1 - Site Map............................................................................... 222.3 Mineral Deposit Description ................................................................... 232.4 Database .................................................................................................. 23
2.4.1 General...................................................................................... 232.4.2 Data Source............................................................................... 242.4.3 Survey, Location and Elevation Control................................... 272.4.4 MDA Independent Sampling .................................................... 282.4.5 Twinned Holes .......................................................................... 2112.4.6 Specific Gravity ........................................................................ 2132.4.7 Data Used in Modeling ............................................................. 214
2.5 Mineral Resources ................................................................................... 2162.5.1 Methodology............................................................................. 2162.5.2 Hidden Treasure........................................................................ 220
Figure 2.2 - HT Collar Map ...................................................... 221
Figure 2.3 - HT Cross Section .................................................. 222Figure 2.4 - HT Bench Map...................................................... 223Figure 2.5 - HT Model Differences .......................................... 225
2.5.3 Maria......................................................................................... 226Figure 2.6 - Maria Drill Hole Map ........................................... 227
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Figure 2.7 - Maria Cross Section .............................................. 228Figure 2.8 - Maria Level Map................................................... 229
2.5.4 Copper Ranch............................................................................ 230Figure 2.9 - Copper Ranch Drill Hole Map .............................. 231
Figure 2.10 - Copper Ranch Section......................................... 232Figure 2.11 - Copper Ranch Level Map ................................... 233
2.5.5 OK Mine ................................................................................... 234Figure 2.12 - OK Mine Drill Hole Collars................................ 236Figure 2.13 - OK Section .......................................................... 237Figure 2.14 - OK Level Map .................................................... 238
2.5.6 Stockpiles.................................................................................. 2412.5.7 Past Production and Previous Resource Estimates................... 242
2.6 Qualifications, Risks and Opportunities.................................................. 243
3.0 Geotechnical and Hydrology ..................................................................... 313.1 General ................................................................................................... 313.2 Investigation ............................................................................................ 313.3 Site Conditions ........................................................................................ 313.4 Analysis and Recommendations.............................................................. 313.5 Water Resources...................................................................................... 31
4.0 Mineable Reserves and Mine Plan ........................................................... 414.1 Methodology ........................................................................................... 424.2 Ultimate Pits ........................................................................................... 42
Figure 4.1 - OK Mine Ultimate Pit Grade - Tonnage Curve................... 44
Figure 4.2 - Hidden Treasure Ultimate Pit Grade - Tonnage Curve ....... 44Figure 4.3 - Copper Ranch Ultimate Pit Grade - Tonnage Curve........... 45Figure 4.4 - Maria Ultimate Pit Grade - Tonnage Curve ........................ 45
4.3 Pit Designs............................................................................................... 46Figure 4.5 - Hidden Treasure and Maria Pit and Dump Design.............. 47Figure 4.6 - Copper Ranch Pit and Dump Design................................... 48Figure 4.7 - OK Pit and Dump Design.................................................... 49
4.4 Dump Designs ......................................................................................... 4104.5 Production Schedule................................................................................ 4114.6 Mine Equipment and Costs ..................................................................... 414
5.0 Plant Design Criteria................................................................................... 515.1 Metallurgical Testing .............................................................................. 515.2 Design Criteria ........................................................................................ 53
5.2.1 Site Conditions.......................................................................... 535.2.2 Ore Characteristics.................................................................... 53
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5.2.3 Crushing.................................................................................... 535.2.4 Heap Construction .................................................................... 545.2.5 Solution Handling and Leaching .............................................. 545.2.6 Solution Pond & Tank Data...................................................... 55
5.2.7 Solvent Extraction..................................................................... 555.2.8 Piping and Materials - SX Plant ............................................... 575.2.9 SX Instrumentation and Controls ............................................. 575.2.10 SX Area Lighting...................................................................... 585.2.11 Painting ..................................................................................... 585.2.12 Organic Removal - Electrolyte Filters ...................................... 585.2.13 Electrolyte Heat Exchangers..................................................... 595.2.14 Tank Capacity Data .................................................................. 595.2.15 Electrowinning.......................................................................... 59
Operational Aspects .................................................................. 59Cell and Electrode Data ............................................................ 510
Electrolyte................................................................................. 511Electrical System ...................................................................... 511Building .................................................................................... 512Piping ........................................................................................ 512Tank Data.................................................................................. 512EW Additives............................................................................ 513Miscellaneous Facilities............................................................ 513
6.0 Process Plant ................................................................................................. 616.1 Crushing and Agglomeration .................................................................. 616.2 Leach Heaps ............................................................................................ 626.3 Heap Irrigation ........................................................................................ 626.4 Solvent Extraction ................................................................................... 636.5 Electrowinning ........................................................................................ 65
7.0 Infrastructure and Utilities........................................................................ 717.1 Site Development .................................................................................... 717.2 Maintenance ............................................................................................ 717.3 Administration......................................................................................... 717.4 Site Access .............................................................................................. 727.5 Power and Other Utilities/Services ......................................................... 72
8.0 Environmental .............................................................................................. 818.1 Required Authorizations.......................................................................... 81
List of Permits Required for the OK Mine Project ................................. 828.2 Specific Permit Requirements ................................................................. 83
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8.2.1 Deposits on Private Land.......................................................... 838.2.2 Deposits on Federal Land ......................................................... 848.2.3 Processing Facilities ................................................................. 858.2.4 Support Facilities ...................................................................... 87
8.3 Other Environmental Considerations ...................................................... 878.4 Conclusions ............................................................................................. 88List of Permits Acquired for the OK Mine Project .......................................... 89
9.0 Schedule ................................................................................................... 919.1 Introduction ............................................................................................. 91
9.1.1 Engineering............................................................................... 919.1.2 Pre-Operation Stage.................................................................. 919.1.3 Pre-Production Stage ................................................................ 91
9.2 Basis and Logistics.................................................................................. 919.2.1 Selection Criteria ...................................................................... 919.2.2 Design Criteria.......................................................................... 929.2.3 Supervision ............................................................................... 929.2.4 Legal Criteria ............................................................................ 929.2.5 Safety ........................................................................................ 929.2.6 Environmental........................................................................... 92
9.3 Project Schedule ...................................................................................... 929.4 Construction ............................................................................................ 92
9.4.1 Conventional Construction ....................................................... 939.4.2 Specialized Construction .......................................................... 93
9.5 Commissioning and Start-up ................................................................... 93
10.0 Capital Cost Estimate.................................................................................. 10110.1 Introduction ............................................................................................. 101
Table 10.1 - Capital Cost Estimate Summary ......................................... 102Table 10.2 - Sustaining Capital Requirements........................................ 103
10.2 Description of the Estimate ..................................................................... 10310.2.1 Equipment Cost......................................................................... 10310.2.2 Construction Labor Cost ........................................................... 10310.2.3 Site and Earthwork.................................................................... 10410.2.4 Concrete & Foundations ........................................................... 10410.2.5 Structural Support ..................................................................... 104
10.2.6 Mechanical................................................................................ 10410.2.7 Piping ........................................................................................ 10410.2.8 Electrical and Instrumentation.................................................. 10510.2.9 Utilities...................................................................................... 10510.2.10 Contractors Fee........................................................................ 105
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10.2.11 Engineering............................................................................... 10510.2.12 Contingency .............................................................................. 105
10.3 Equipment List ........................................................................................ 10610.4 Pre/owned/Operated Equipment.............................................................. 107
10.4.1 Search and Evaluation .............................................................. 10610.4.2 Cost Savings ............................................................................. 106
10.5 Salvage Value.......................................................................................... 107Salvage Value by Type............................................................................ 108
11.0 Operating Cost.............................................................................................. 111Table 11.0 - Operating Cost Summary.................................................... 112
11.1 Operating Labor ...................................................................................... 11311.2 Maintenance Labor.................................................................................. 11511.3 Administration......................................................................................... 11711.4 Power Cost .............................................................................................. 11811.5 Maintenance Parts & Supplies ................................................................ 111011.6 Operating Supplies .................................................................................. 111111.7 Mining Costs ........................................................................................... 111211.8 Miscellaneous Costs ................................................................................ 111311.9 Operating Costs At Various Sales Prices ................................................ 1115
Table 11.13 - $0.80 Copper..................................................................... 1115Table 11.14 - $1.00 Copper .............................................................................. 1116
Table 11.15 - $1.05 Copper..................................................................... 1117Table 11.16 - $1.20 Copper..................................................................... 1118
12.0 Marketing ................................................................................................... 12112.1 Introduction ............................................................................................. 12112.2 World Copper Production & Consumption............................................. 12112.3 OK Mine Project - General ..................................................................... 12312.4 Cathode Quality....................................................................................... 12312.5 Copper Price ............................................................................................ 12412.6 Distribution Costs.................................................................................... 12612.7 Industry Cost Curves ............................................................................... 126
13.0 Financial Evaluation.................................................................................... 13113.1........................................................................Introduction 131
13.2 Basic Assumptions .................................................................................. 13113.2.1 Project Schedule and Start-up of Production............................ 13113.2.2 Production Forecast .................................................................. 13113.2.3 Metal Price................................................................................ 13113.2.4 Sales Terms............................................................................... 132
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Section 1.0 IntroductionTable of Contents
1.0 Introduction ......................................................... 111.1 General ............................................................... 111.2 Project Location ........................................................... 111.3 Project History .............................................................. 111.4 Land Tenure ............................................................... 11
Figure 1.1 - Map Showing Project Location................. 12Figure 1.2 - OK Mine Project Location........................ 13
1.5 Project Concept............................................................. 141.6 Data Sources ............................................................... 14
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Section 2.0 Geology and Mineral Resources
Table of Contents
2.0 Geology and Mineral Resources........................................ 212.1 Introduction ............................................................... 212.2 Regional Geology ......................................................... 21
Figure 2.1 - Site Map .................................................... 222.3 Mineral Deposit Description......................................... 232.4 Database ............................................................... 23
2.4.1 General .............................................................. 232.4.2 Data Source ....................................................... 242.4.3 Survey, Location and Elevation Control........... 272.4.4 MDA Independent Sampling ............................ 28
2.4.5 Twinned Holes .................................................. 2112.4.6 Specific Gravity ................................................ 2132.4.7 Data Used in Modeling ..................................... 214
2.5 Mineral Resources......................................................... 2162.5.1 Methodology ..................................................... 2162.5.2 Hidden Treasure................................................ 220
Figure 2.2 - HT Collar Map .............................. 221Figure 2.3 - HT Cross Section........................... 222Figure 2.4 - HT Bench Map .............................. 223Figure 2.5 - HT Model Differences................... 225
2.5.3 Maria ............................................................... 226
Figure 2.6 - Maria Drill Hole Map.................... 227Figure 2.7 - Maria Cross Section ...................... 228Figure 2.8 - Maria Level Map........................... 229
2.5.4 Copper Ranch.................................................... 230Figure 2.9 - Copper Ranch Drill Hole Map ...... 231Figure 2.10 - Copper Ranch Section................. 232Figure 2.11 - Copper Ranch Level Map............ 233
2.5.5 OK Mine............................................................ 234Figure 2.12 - OK Mine Drill Hole Collars........ 236Figure 2.13 - OK Section .................................. 237Figure 2.14 - OK Level Map............................. 238
2.5.6 Stockpiles .......................................................... 2412.5.7 Past Production and Previous
Resource Estimates ........................................... 2422.6 Qualifications, Risks and Opportunities ....................... 243
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Section 3.0 Geotechnical and HydrologyTable of Contents
3.0 Geotechnical and Hydrology.............................................. 313.1 General ............................................................... 313.2 Investigation ............................................................... 313.3 Site Conditions.............................................................. 313.4 Analysis and Recommendations ................................... 313.5 Water Resources ........................................................... 31
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Section 4.0 Mineable Reserves and Mine PlanTable of Contents
4.0 Mineable Reserves and Mine Plan.................................... 414.1 Methodology ............................................................... 424.2 Ultimate Pits ............................................................... 42
Figure 4.1 - OK Mine Ultimate Pit GradeTonnage Curve.......................................... 44
Figure 4.2 - Hidden Treasure Ultimate PitGrade Tonnage Curve ............................... 44
Figure 4.3 - Copper Ranch Ultimate PitGrade Tonnage Curve .............................. 45
Figure 4.4 - Maria Ultimate Pit GradeTonnage Curve ......................................... 45
4.3 Pit Designs ............................................................... 46Figure 4.5 - Hidden Treasure and Maria Pit
and Dump Design...................................... 47Figure 4.6 - Copper Ranch Pit and Dump Design ........ 48Figure 4.7 - OK Pit and Dump Design.......................... 49
4.4 Dump Designs............................................................... 4104.5 Production Schedule ..................................................... 4114.6 Mine Equipment and Costs........................................... 414
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Section 5.0 Plant Design CriteriaTable of Contents
5.0 Plant Design Criteria ............................................................ 515.1 Metallurgical Testing ...................................................... 515.2 Design Criteria ............................................................... 53
5.2.1 Site Conditions.................................................. 535.2.2 Ore Characteristics ............................................ 535.2.3 Crushing ............................................................ 535.2.4 Heap Construction............................................. 545.2.5 Solution Handling and Leaching....................... 545.2.6 Solution Pond & Tank Data .............................. 555.2.7 Solvent Extraction............................................. 555.2.8 Piping and Materials - SX Plant........................ 575.2.9 SX Instrumentation and Controls...................... 575.2.10 SX Area Lighting .............................................. 585.2.11 Painting ............................................................. 585.2.12 Organic Removal - Electrolyte Filters .............. 585.2.13 Electrolyte Heat Exchangers............................. 595.2.14 Tank Capacity Data........................................... 595.2.15 Electrowinning .................................................. 59
Operational Aspects .......................................... 59Cell and Electrode Data .................................... 510
` Electrolyte ......................................................... 511Electrical System............................................... 511Building............................................................. 512Piping ............................................................... 512Tank Data.......................................................... 512EW Additives .................................................... 513Miscellaneous Facilities.................................... 513
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Section 6.0 Process PlantTable of Contents
6.0 Process Plant ............................................................... 616.1 Crushing and Agglomeration ........................................ 616.2 Leach Heaps ............................................................... 626.3 Heap Irrigation .............................................................. 626.4 Solvent Extraction......................................................... 636.5 Electrowinning .............................................................. 65
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Section 7.0 Infrastructure and UtilitiesTable of Contents
7.0 Infrastructure and Utilities ................................................ 717.1 Site Development .......................................................... 717.2 Maintenance ............................................................... 717.3 Administration .............................................................. 717.4 Site Access ............................................................... 727.5 Power and Other Utilities/Services............................... 72
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Section 8.0 EnvironmentalTable of Contents
8.0 Environmental ............................................................... 818.1 Required Authorizations ............................................... 81
List of Permits Required for the OK Mine Project ....... 82 8.2 SpecificPermit Requirements 83
8.2.1 Deposits on Private Land .................................. 838.2.2 Deposits on Federal Land.................................. 848.2.3 Processing Facilities.......................................... 858.2.4 Support Facilities .............................................. 87
8.3 Other Environmental Considerations............................ 878.4 Conclusions ............................................................... 88
List of Permits Acquired for the OK Mine Project ....... 89
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Section 9.0 ScheduleTable of Contents
9.0 Schedule ............................................................... 919.1 Introduction ............................................................... 91
9.1.1 Engineering ....................................................... 919.1.2 Pre-Operation Stage .......................................... 919.1.3 Pre-Production Stage......................................... 91
9.2 Basis and Logistics........................................................ 919.2.1 Selection Criteria............................................... 919.2.2 Design Criteria .................................................. 929.2.3 Supervision........................................................ 929.2.4 Legal Criteria .................................................... 929.2.5 Safety ............................................................... 929.2.6 Environmental ................................................... 92
9.3 Project Schedule............................................................ 929.4 Construction ............................................................... 92
9.4.1 Conventional Construction................................ 939.4.2 Specialized Construction................................... 93
9.5 Commissioning and Start-up......................................... 93
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Section 10.0 Capital Cost
Table of Contents
10.0 Capital Cost Estimate .......................................................... 10110.1 Introduction................................................................... 101
Table 10.1 - Capital Cost Estimate Summary............... 102Table 10.2 - Sustaining Capital Requirements.............. 103
10.2 Description of the Estimate........................................... 10310.2.1 Equipment Cost ........................................... 10310.2.2 Construction Labor Cost ............................. 10310.2.3 Site and Earthwork ...................................... 104
10.2.4 Concrete & Foundations.............................. 10410.2.5 Structural Support........................................ 10410.2.6 Mechanical .................................................. 10410.2.7 Piping........................................................... 10410.2.8 Electrical and Instrumentation .................... 10510.2.9 Utilities........................................................ 10510.2.10 Contractors Fee .......................................... 10510.2.11 Engineering ................................................. 10510.2.12 Contingency................................................. 105
10.3 Equipment List .............................................................. 10610.4 Pre/owned/Operated Equipment ................................... 106
10.4.1 Search and Evaluation................................. 10610.4.2 Cost Savings................................................ 106
10.5 Salvage Value ............................................................... 107Salvage Value by Type ................................................. 108
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Section 11.0 Operating Cost
Table of Contents
11.0 Operating Cost ..................................................................... 111
Table 11.0 - Operating Cost Summary ......................... 11211.1 Operating Labor ............................................................ 11311.2 Maintenance Labor ....................................................... 11511.3 Administration .............................................................. 11711.4 Power Cost .................................................................... 11811.5 Maintenance Parts & Supplies ...................................... 111011.6 Operating Supplies........................................................ 111111.7 Mining Costs ................................................................. 111211.8 Miscellaneous Costs...................................................... 111311.9 Operating Costs At Various Sales Prices...................... 1115
Table 11.13 - $0.80 Copper .......................................... 1115 Table
11.14 - $1.00 Copper ........................................................... 1116Table 11.15 - $1.05 Copper .......................................... 1117Table 11.16 - $1.20 Copper .......................................... 1118
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Section 12.0 Marketing
Table of Contents
12.0 Marketing ................................................................... 121
12.1 Introduction................................................................... 12112.2 World Copper Production & Consumption .................. 12112.3 OK Mine Project - General ........................................... 12312.4 Cathode Quality ............................................................ 12312.5 Copper Price.................................................................. 12412.6 Distribution Costs ......................................................... 12612.7 Industry Cost Curves..................................................... 126
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FEASIBILITY STUDY
Section 13.0 Financial Evaluation
Table of Contents
13.0 Financial Evaluation ............................................................ 13113.1 Introduction................................................................... 13113.2 Basic Assumptions........................................................ 131
13.2.1 Project Schedule andStart-up of Production................................ 131
13.2.2 Production Forecast ................................... 13113.2.3 Metal Price................................................. 13113.2.4 Sales Terms................................................ 13213.2.5 Royalties .................................................... 13213.2.6 Markets ...................................................... 13213.2.7 Distribution Costs...................................... 13213.2.8 Escalation Factors...................................... 13213.2.9 Operating Costs ......................................... 13213.2.10 Taxes.......................................................... 13313.2.11 Depreciation/Amortization ........................ 13313.2.12 Fixed Capital.............................................. 13313.2.13 Additional and Sustaining Capital ............. 13313.2.14 Working Capital......................................... 13313.2.15 Salvage Values........................................... 13313.2.16 Reclamation ............................................... 133
13.3 Project Economics......................................................... 13413.3.1 Cash Flow Summary.................................. 13413.3.2 Return On Investment................................ 13413.3.3 Net Present Value ...................................... 13413.3.4 Pay Back .................................................... 13413.3.5 Cash Cost ................................................... 134
13.4 Sensitivity Analysis....................................................... 134Variation In Cash Flow Due To Sales Price ................. 135Variation In Cash Flow Due To Operating Cost........... 136Variation In Cash Flow Due To Capital Cost ............... 137Cash Flow Analysis Sheets........................................... 138
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Section 14.0 Units of Measure
Table of Contents
14.0 Units of Measure ....................................................... 141
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Appendix - Section 1 Drawings
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Appendix - Section 2 Equipment List
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Appendix - Section 3 Capital Cost Estimate Details
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Appendix - Section 4 Metallurgical Study
Locked Cycle Column LeachBy METCON Research Inc.
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Appendix - Section 5 Due Diligence ReviewBy Brad HaysPruitt, Gushee & Bachtell
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Appendix - Section 6 Letter From Rick Havenstrite
Subject: Water Wells
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Appendix - Section 7 Sections 2 & 4 References
Mine Development Associates
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Appendix - Section 8 Miscellaneous Quotations
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Feasibility Study Appendix I
Nevada Star Resource Corp. Drawing List
Western States Engineering
Tucson, Arizona 1
OVERALL SITE/GENERAL
DRAWING NO. DESCRIPTION
00-GA-00 COVER SHEET
00-C-O0 OVERALL SITE PLAN
00-GA-0l PROCESS PLANT SITE PLAN
00-GA-02 CRUSHING & SCREENING SITE PLAN
00-GA-03 PROCESS PLANT SITE, SECTIONS
00-GA-04 OVERALL SITE PLAN, UTILITIES
00-GA-05 PROCESS PLANT SITE PLAN, UTILITIES
00-CN-01 CONCRETE, GENERAL CRITERIA NOTES, SYMBOLS
00-CN-02 CONCRETE, STANDARD STEEL SECTIONS, DETAILS
00-S-0l STRUCTURAL, STANDARD STAIR DETAILS
00-S-02 STRUCTURAL, STANDARD HANDRAIL DETAILS
00-S-03 STRUCTURAL STANDARD LADDER DETAILS00-S-04 STRUCTURAL, STANDARD STEEL DETAILS
00-E-0l OVERALL SITE, ONE-LINE DIAGRAM
AREA 10 CRUSHING/SCREENING/AGGLOMERATION
10-FS-01 FLOWSHEET
l0-GA-0l GENERAL ARRANGEMENT, PLAN
10-GA-02 GENERAL ARRANGEMENT, SECTIONS
10-CN-01 CONCRETE, FOUNDATION PLAN
10-E-0l ELECTRICAL, ONE-LINE DIAGRAM
10-PI-0l P & ID
AREA 20 LEACH PAD
20-FS-0l FLOWSHEET
20-GA-01 LEACH, PLAN & SECTIONS, END OF MINING TOPOGRAPHY
20-GA-02 HEAP LEACH PAD, PLAN, SECTIONS AND DETAILS
20-GA-03 SOLUTION PONDS, PLAN, SECTIONS AND DETAILS
20-GA-04 SOLUTION COLLECTION/LEAK DETECTION, PLANS
20-GA-05 MISCELLANEOUS DETAILS
20-GA-06 HW LEACH, IRRIGATION PLAN
20-E-0l ELECTRICAL, ONE-LINE DIAGRAM
20-PI-0l P & ID
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Feasibility Study Appendix I
Nevada Star Resource Corp. Drawing List
Western States Engineering
Tucson, Arizona 2
AREA 30 SOLVENT EXTRACTION
DRAWING NO. DESCRIPTION
30-FS-0l FLOWSHEET
30-GA-01 GENERAL ARRANGEMENT, PLAN
30-GA-02 GENERAL ARRANGEMENT, SECTIONS
30-CN-01 CONCRETE, FOUNDATION PLAN
30-S-01 STRUCTURAL, PLAN
30-E-01 ELECTRICAL, ONE-LINE DIAGRAM
30-PI-01 SOLVENT EXTRACTION P & ID
30-PI-02 TANK FARM & ACID STORAGE P & ID
AREA 40 ELECTROWINNING
40-FS-01 FLOWSHEET40-GA-01 GENERAL ARRANGEMENT, PLAN
40-GA-02 GENERAL ARRANGEMENT, SECTIONS
40-GA-03 GENERAL ARRANGEMENT, SECTIONS
40-M-01 MECHANICAL, WASH TANK DETAILS
40-M-02 MECHANICAL, CATHODE & ANODE DETAIL
40-CN-01 CONCRETE, PLAN
40-CN-02 CONCRETE, CELL DETAILS
40-S-01 STRUCTURAL, PLAN
40-E-01 ELECTRICAL, ONE-LINE DIAGRAM
40-PI-01 P & ID
AREA 50 TANK FARM
50-GA-01 GENERAL ARRANGEMENT, PLAN
50-GA-02 GENERAL ARRANGEMENT, SECTIONS
50-GA-03 GA, CRUSHING/ACID UNLOADING, PLAN & SECTIONS
50-GA-04 GA, ACID/KEROSENE UNLOADING, PLAN & SECTIONS
50-E-01 ELECTRICAL, ONE-LINE DIAGRAM
AREA 60 UTILITIES
60-FS-01 FLOWSHEET
60-GA-01 GA, WELL PUMP STATION, PLAN & SECTIONS
60-GA-02 WAREHOUSE/MAINTENANCE PLAN & SECTIONS60-E-01 ELECTRICAL, ONE-LINE DIAGRAM
60-PI-0l P & ID
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Domestic Production and Use: Domestic mine production in 1997 was essentially unchanged at1.9 million metric tons valued at about $4.6 billion. The five principal mining States, indescending order, Arizona, Utah, New Mexico, Nevada, and Montana, accounted for 98% ofdomestic production; copper was also recovered at mines in six other States. While copper wasrecovered at about 35 mines operating in the United States, 15 mines accounted for about 97% of
production. Seven primary and 4 secondary smelters, 7 electrolytic and 6 fire refineries, and 15solvent extraction-electrowinning facilities were operating at yearend. Refined copper and directmelt scrap were consumed at about 35 brass mills; 15 rod mills; and 600 foundries, chemicalplants, and miscellaneous consumers. Copper and copper alloy products were consumed ' inbuilding construction, 43%; electric and electronic products, 24%; industrial machinery andequipment, 12%; transportation equipment,12%; and consurner and general products, 9%
Recycling: Old scrap, converted to refined metal and alloys, provided 420,000 tons of copper,equivalent to 15% of apparent consumption. Purchased new scrap, derived from copperfabricating operations, yielded 930,000 tons of contained copper; 80% of the copper contained in
new scrap was consumed at brass mills. Of the total copper recovered from scrap, coppersmelters and refiners recovered 28%; ingot makers, 9%; brass mills, 58%; and miscellaneousmanufacturers, foundries, and chemical plants, 5%. Copper in all old and new, refined orremelted scrap comprised 36% of U.S. copper supply.
COPPER
Events, Trends. and Issues: World mine production of copper rose significantly for the thirdconsecutive year, increasing by about 3% in 1997. Most of the increase in production came fromChile, where an estimated 300,000 tons of new capacity came on-stream. In the United States, mine
production and capacity were essentially unchanged.Increased production from a major new mine in Nevada, which began production in 1996, and a newsolvent-extractio electrowinning (SX-EV\~ operation in Arizona, was offset by closure of twosmaller mines in Arizona during 1996, anddepletion of ore at a third mine in Wisconsin in 1997. Production also declined at severalSX-EWoperations where mining of leach ore was curtailed and production limited to existing heaps.Though domestic production of refined copper was projected to rise about 3% for the year, itremained well below capacity owing to a shortage of anode copper during the first half of the year.The smelter in Utah, which had been plagued by problems since commissioning in 1995, was closedfor 6 weeks for replacement of anode casting equipment.
Copper supply remained tight for the first 6 months of 1997 and prices trended upward, the U.S.producer price averaging almost $1.16 per pound. However, in July, commodity exchangeinventories began to rise and prices declined. By the end of September, exchange inventories hadmore than doubled from year end 1996 levels and the U.S. producer price had fallen to below $1.00per pound. In response to the rising copper price, recovery of copper from both old and new scrapincreased during the first half of the year, but then fell in the second half as the price fell and asecondary smelter in Pennsylvania closed.
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Consumption of refined copper in the United States was projected to rise about 4% in 1997owing to strong demand for wire mill products. At least one major wire rod producer reportedoperating above design capacity during 1997, despite having expanded capacity during 1996.Worldwide, the current surplus of refined copper is projected to increase in 1998, as world minecapacity is expected to increase about 900,000 tons in that year.
World Resources: Land-based resources are estimated at 1.6 billion tons of copper, and resources deep-sea nodules are estimated at 0.7 billion tons.
LONDON - Further indications of the pressure on copper producers have emerged with the publication of thlatest figures from the International Copper Study Group.
These show total global refined production grew 7,1% last year, creating a refined metal surplus of 364 000tons compared with 9 000 tons in 1996.
The price for three-month copper on the London Metal Exchange (LME) hit a high the week before last of $
816 a ton - the average cash price on the London Metal Exchange in January was $1 688 a ton - but thmasks an otherwise steady decline in prices since August. At the same time, stocks on the world's two leadinbase metal exchanges, Comex in New York and the LME, have risen steadily to more than 477 000 tons at thend of February, almost three times their level last year.
Most analysts are abiding by their long-held view that cash copper prices need to retreat to about $1 540 a toand hold that level for a year or so. This would induce the scale of capacity closure needed to bring aboutreversal of the market's bearish fimdamentals.
Analysts estimate that new projects and expansions mean world copper production capacity is set to grow b3,1-million tons a year over the next three years, while planned closures will reduce output hy 800 000 tons
year.
Broken Hill Proprietary's decision to cut 70 000 tons a year at its Pinto Valley mine in Arizona is the monotable recent example of mothballing, but some analysts argue that at least another 500 000 tons need to bcut to see sustainable price recovery
SOURCE: Some of the world's largest copper producers include Chile, Peru and the United States. About 8percent of all copper mined today is derived from low-grade ores containing 2 percent or less of the elemenHalf of the world's copper deposits are in the form of chalcopyrite ore. All important copper-bearing ores fainto two main classes: oxidized ores and sulfide ores. Sulfide ores are more important commercially. Ores aremoved either by open-pit or by underground mining. Ores containing as little as 0.4-percent copper can b
mined profitably in open-pit mining, but underground mining is profitable only if an ore contains at lea0.7-percent copperO
REVIEW: Recoverable copper mine production m the United States rose more than 3 percent to 1,910,00metric tons in 1996. Refined production rose by about 60,000 tons, or 3 percent to 2,340,000 tons, despitedecline in secondary refined production, according to the Office of Minerals Information of the U.Geological Survey. Primary refined production rose about 5 percent to 2,010,000 tons due to increases electrowon production and a near doubling in production from imported material, the USGS sai
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Consumption of refined copper rose about 4 percent to 2,630,000 tons, according to the USGS. With suppliof copper scrap tight throughout the year, consumption of refined copper as a percentage of total feed materiat brass mills rose by about 10 percent to 586,000 tons while consumption at wire rod mills roapproximately 2 percent to 1,980,000 tons, according to the USGS. At the beginning of 1996, analysts antraders pointed to rising London Metal Exchange copper inventories as a harbinger of fundamental mark
weakness. A long-predicted surplus would swamp the market and cause prices to fall sharply, they said. Bfew could have predicted the havoc that would erupt in the red metal's market, the result of a single coppetrader's alleged activities. 1996 was a topsy-turvy year for copper, in which the one thing market players coube assured of was the red metal's volatility. The market was stunned when prices plummeted on the back the $2.6-billion Sumitomo Corp. trading debacle, but then rebounded, albeit not to levels before thSumitomo tsunami. A 10-day strike at state-owned Codelco-Chile's Chuquicamata facility--the world's largeopen-pit coppermine--a one-day walkout at Salt Lake City-based Kennecott Corp.'s Bingham Canyon coppoperation and continued uncertainty at Phoenix-based Phelps Dodge Corp.'s Chino copper mine in SilvCity, N.M., were among the events that kept the market on its toes. About 7,000 miners at Codelco Chuquicamata mine went on strike in April, eventually pushing the Comex July copper contract to $ 1.25pound May 3--a seven-month high. But the 10-day strike turned out to be too short-lived to affect supply.
would not take long for the market's attention to refocus on the activities of Japan's most active copper tradeYasuo Hamanaka of Sumitomo. Reports surfaced around May 22 that Hamanaka had given up day-to-datrading and would focus on large-scale projects. A copper windstorm, whipped up by rumors surroundinHamanaka's transfer, crushed prices and caused massive market hemorrhaging June 6, known as "ReThursday." Panic selling began in earnest in early to mid-June, triggered by news that Hamanaka wadismissed for allegedly losing $1.8 billion in unauthorized trading over 10 years, later revised to $2.6 billioin losses. The Hamanaka affair prompted regulatory investigations by Britain's Securities and InvestmenBoard, the U.S. Commodity Futures Trading Commission, the LME and the U.K. Securities and FuturAuthority. The Japanese Prosecutors Office formally indicted Hamanaka in November on four counts oforgery allegedly committed in 1993 and 1994. 1996 also was marked by the announcements of numerounew copper mine projects, expansions of existing mines, smelter upgrades an
solvent-extraction/electrowinning plants. MIM Holdings Ltd., Brisbane, Australia, said it would build a necopper mine at Mount Isa and expand the copper smelter there over three years in an Australian $500-millio($400-million) program. Southern Peru Copper Corp., New York, gave the green light to a $245-millioexpansion for its Cuajone copper mine and to modernize and increase capacity of the Ilo smelter in PerToronto-based Rio Algom Ltd.'s two new mining proJects, the Bajo de la Alumbrera Mine in Argentina anthe Autamina Mine in Peru, are expected to be significant contributors to the company's anticipated increain copper production. Rio Algom said it also would expand its Cerro Colorado copper mine in northern Chiby 65 percent. The $ 198-million expansion, expected to be completed by mid-1998, will increase the mineannual production to 220 million pounds from 130 million pounds. On Dec. 11, Westmin Resources Ltd. anGibraltar Mines Ltd. approved the construction start on the $249-million Lomas Bayas oxide copper projein northern Chile.
PRICES: The average U.S. producer price for the year declined by about 29 cents a pound from threcord-high levels of 1995, according to the USGS. The London Metal Exchange cash copper price fell around 82 cents a pound in June on the back of the Sumitomo debacle but by late November had climbeback to hit $ 1.16 a pound. Despite industry expectations of a supply surplus, the long-anticipated tidal wavof red metal did not materialize in 1996. Still, the market remained wary of rumors ahout unreported stocks well as the uncertainty of Sumitomo's market position. --AARON WARD AMMReporter
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COPPER IN JUNE 1998
Average daily mine production in June was essentially unchanged from that of May. Smelter productioplummeted to the lowest level in more than a year, as maintenance shutdowns at three primary smelters led lower primary production. Primary refined production also declined sharply owing to the shortfall in prima
anode production. Consumption of refined copper in June continued to decline from the record-high level March, yet remained 10 % above the June 1997 level. At the end of June, Encore Wire Corporation begaproduction at its new wire-rod mill in McKinney, TX. The mill had a design capacity of about 60,000 tons pyear of wire-rod. Encore Wire produces commercial, coaxial, thermostat and telecom- munication cable at iwire mill at the same location. As a result of lower refined production in June, inventories of refined coppheld at producers and wire-rod mills declined. Inventories of refined copper rose slightly at brass mills owinto a drop-off in consumption and an increased reliance on refined copper as a feed material. The shift domestic and global inventories into London Metals Exchange Ltd. (LME) warehouses in the Unite d Statcontinued, and by the end of June LME inventories had risen to 202,000 tons (by the end of July they harisen further to 223,000 tons and accounted for 86% of global LME stocks). Mine production for the first haof 1998 was down by more than 4%,42,000 metric tons, from that of the first half of 1997 as a result o
production cutbacks at several mines. At the current rate of production, full year production for 1998 projected to be down by more than 100,000 tons compared with that of 1997. Note that the preliminarproduction number for full-year 1997 was revisedupward to reflect new annual data. Total smelter productiofor the first half of 1998 was 3% higher than the equivalent period in 1997 as increased production from thGarfield, UT, smelter overshadowed lower secondary smelter production and maintenance shutdowns durinthe second quarter of the year at other primary smelters. Total refined production during the first 6 months
the year was up by about 4% compared with the first 6 months of1997 Consumption for the first 6 months 1998 was up by more than 9% compared with the first 6 months of 1997.
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2.2 Design Criteria
2.2.1 Ore Characteristics
Dry ore bulk density, lbs/ft3 95
Average ore grade, % Cu 0.54Ore Type
Tons ore per day (dry), nominal 4000
Moisture Content 4%
Particle Size
Inch % passing
16 100
12 95
6 50
4 35
2 21
1 15
2.2.2 Crushing
Product Particle Size
Inch % passing
3/4 98
Two stage crushing
Primary Jaw crusher
Secondary Stedman Impactorl
Operating Schedule 2 Shifts/Day 5 Days/Week
On-Steam Factor 90%
Feed Rate 370 TPH
2.2.3 Heap Construction
Leach pad stacking method 992 Bucket Loader
Haulage truck capacity - tons 50
Heap building days per week 5
Heap building shifts per day 2
Heap building schedule days per year 260
Heap placement, tons per week, nominal 28,000
Ore leached, tons per year 1.45 million
Head grade to leach pad, % Cu 0.54
Soluble Copper, % Cu 89
Heap material, bulk density, lbs/ft3 95
Copper recovery, % 70
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Lift height, ft 10
Ultimate heap leach pad area, ft Pad liner material 60 mil HDPE
on clay base
2.2.4 Solution Handling and Leaching
Evaporation, % of solution sprayed 8
Flow to heaps, gpm 2000
PLS flow, gpm 1770
Heap moisture at zero drainage, % 5
Operating Schedule 3 Shifts/Day 7 Days/Week
On-Steam Factor 97%
Raffinate irrigated area, ft2
500,000
Irrigation rate, gpm/ft2
0.004
Irrigation type Senninger wobblers @ 40'
Acid consumption, lbs per ton of ore 50
Acid consumption, lbs per lb Cu 7
Acid supply concentration, % 93
Acid specific gravity 1.8
Primary leach cycle, days 90
Ditch liner material 60 mil HDPE
Raffinate return and PLS piping HDPE
Pump manifolds Stainless steel
Piping joints HDPE - butt fused, stainless steel -
welded and flanged.
Pumps End suction centrifugal
1 operating, 1 installed standby for
PLS and raffinate, stainless steel
Typical PLS analysis, g/L
Cu 1.5
H2S04 2.0
Total Fe 3-5
Fe+3 0.5
Si (as Si02) 1.0
Al 4.0
Mg 4.0
Max solids, ppm 20
pH 1.5Typical raffinate analysis, g/L
Cu 0.09
H2SO4 3-7
Total Fe 3-5
Fe+3
0.5
Si (as Si02) 1.0
Solids, ppm 10 ppm
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pH 1.7-1.9
Raffinate temperature, F 70
2.2.5 Solution Pond & Tank Data
Ponds are earth reservoirs with primary HDPE liner (60 mil thickness) and secondary
HDPE liner (60 mil) with geonet layer sandwiched between. Leak detection monitoring
provided by a collection sump.
Pond Capacities
PLS Pond 7,400,000 gal.
Raffinate Pond 1,000,000 gal.
Electrolyte solution tankage located at the solvent extraction plant is situated to allow
flow by gravity to the appropriate vessel. The electrolyte and organic holding tanks to be
316 S.S. lined. The tankage area is curbed. Major spills report to the raffinate pond.
2.2.6 Solvent Extraction
Operational Data
Feed rate, gpm 1785
Annual overall plant availability, % 97
Plant operating schedule, overall 24 hrs/day, 7 days/week
Personnel operating schedule 3 x 8 hr shift/day
Organic Phase
Extractant Characteristics:
Name Acorga M5640 or Henkel LIX 984
Generic type Salicylaldoxime
Specific gravity 0.91 - 0.97
Viscosity at 15C, cP 200
Volume % 7.0
Copper/iron transfer ratio 500:1
Diluent characteristics:
Type Kerosene - 170 ES
Specific gravity 0.8
Viscosity at 15C, cP 1.5
Aromatics, Maximum % 8
Volume Percent 92.2%
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Organic entrainment in raffinate, ppm 100
Organic entrainment in strong electrolyte, ppm 50
Aqueous entrainment, ppm 300
Organic entrainment recovery 50% from raffinate pond, 90% from
media filter
Allowance for diluent evaporation 10 % of entrainment lossesCrud removal system Portable crud pump
Plant Configuration
O/A Mix ratio
Extraction 1:1
Strip 1:1
Overall recovery, % 97
Number of stages
Extraction 2
Strip 1
Organic surge system Loaded organic tank
Addition point of spent electrolyte Mixer box
Number of mixer boxes per
Extraction 2
Strip 2
Impellers
Primary Radial blade pump mix type
Secondary Radial blade axial flow turbine
Mixer retention times
Extraction 45 sec pump, 90 sec aux.
Strip 45 sec pump, 90 sec aux.
Settler rating, gpm/ft2 total flow
Extraction 1.6
Stripping 1.2
Organic depth, in 10
Aqueous depth, in 18
2.2.8 Piping and Materials - SX Plant
In plant process piping: Main process lines to be HDPE.
Pump manifolds to be stainless steel.
Piping joints: HDPE-butt-fused. Stainless steel-
flanged. Gaskets nitrile (Buna N)
rubber.
Pumps: Stainless steel wetted parts.
Mixer Settlers:
Settler FRP or 316 S.S. lined concrete/steel
structure, weir boxes - stainless steel.
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Picket fences Stainless steel or FRP.
Mixers FRP or Stainless steel lined concrete.
Impellers Stainless steel
Settler Roofs FRP sheeting.
2.2.9 SX Instrumentation and Controls
Instrumentation is selected for safe reliable plant operation in accordance with national and
international standards and codes of practice. Materials of construction of in-line process
instruments are, as a minimum, in accordance with the piping material specification.
Pressure is indicated locally by gauges and remotely by transmitters. Flow is measured by
orifice plate, magnetic flow meters, and differential pressure transmitter. Level is monitored by
ultrasonic/transmitters for alarm and indication. Electronic signals to transducer/pneumatic
actuators are used for all remote instrumentation and controls.
Remote instrumentation will be located in a free standing control console which will house
controllers, motor start/stop and status, remote instrumentation and annunciation.
A PLC based system could be designed to include data collection for trending and report
generation and a screen for graphic flow sheet and motor status representation. This panel would
be located in a central control room with viewing of both SX and EW operations. This control
station will combine solvent extraction, electrowinning, leaching, and solution handling. A
single audible alarm together with indicating lamps warns of liquid level excursions beyond
preset limits and of packaged equipment malfunction. The PLC based system will be considered
only if requested by NSRC.
Motor control will be by push button. These will indicate motor status as isolated, "stopped" or
"running". All drives will have local stop/start stations and safety disconnect switches.
2.2.10 SX Area Lighting
Levels recommended by WSE are:
Pump/tank areas 20 ft candles
Impeller drive areas 20 ft candles
Weir box areas 20 ft candles
Passageways & ladders 15 ft candles
General area 2 ft candles
2.2.11 Painting
All carbon steel surfaces which can be wetted by organic or electrolyte solutions are to use an
SP-10 blast and a polyamide epoxy paint system.
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2.2.12 Organic Removal - Electrolyte Filters
Type: Dual media garnet/anthracite
pressure sand filters
Duty: Removal of 85% of suspended solids
larger than 10 microns and up to 90ppm of organic entrainment.
No. of Units: 2
Backwash medium: Plant water
Backwash initiation Operator initiated
Materials:
Shell Stainless steel
Internals Stainless steel
Blowers Stainless steel
Backwash pump Stainless steel
External piping HDPE/stainless steel
Valves Stainless steel body with Buna N or
PTFE seats
2.2.13 Electrolyte Interchangers
Heat exchanger type Plate, frame and immersion heater
Materials:
Plates and bolts Stainless steel
Gaskets Viton or Buna N
Frame Carbon steel
2.2.14 Tank Capacity Data
Loaded Organic Tank, min 20
Filter Feed Tank, min 230
Holding tank philosophy Contents of one settler to be
accommodated in low cost tank.
Materials:
Loaded organic 316 S.S. lined steel
Electrolyte tanks 316 S.S. lined steel
SX Sump/Holding Tank 316 S.S. lined steel
2.2.15 Electrowinning
Operational Aspects
Plant deposition tons per day 15
Annual overall plant availability, % 97
Operating Schedule 3 Shifts/Day 7 Days/Week
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Cell and Electrode Data
Electrolytic process Electrowinning deposition onto
stainless steel permanent blanks
using insoluble lead anodes.
Current density at cell, A/ft2 22Current efficiency, percent design: 90
Cathode spacing, in: 4.0
Final cathode weight, lbs: 97 (per side)
Cell orientation: Longitudinal axis Perpendicular to
crane bridge girders.
Cell construction Pre-cast monolithic box in FRP
reinforced polymer concrete
Cell size (inside) 50 inches wide, 56 inches deep, 156
inches long
Cathode size: Nominally 39.3 inches (1 meter) by
39.3 inches wetted area with 1 inch
overlap on anode, on all edges.
Cathode cycle, days: 7 depending on current density,
cathode weight.
No of cells: 34
Cathodes per cell: 36
Anode type: Solid blade flat surface. Hot cross
rolled manufacture.
Anode thickness, in.: 0.25
Anode suspension bar: Steerhorn, solid copper bar.
Anode insulators: Polypropylene
Anodes per cell: 37
Mist suppression method: Two layers of polyethylene beads
Crane type: Overhead Crane with bridge on
overhead rail.
Crane capacity, ton: 5
Cathode washing and stripping: Cathode washing tank and manual
stripping
Shipping and metallurgical: Platform scale with accuracy 2 lb in
2.5 ton load
Shipping method: Tractor trailer units
Cathode sampling: Hand held electric drill
Electrolyte
H2SO4 range, g/L: Up to 190
Minimum copper in electrolyte, g/L: 32
Maximum total iron, g/L: 1.5 (assume all ferric)
Cobalt dosing level, ppm: 100
Tankhouse electrolyte piping material: CPVC, HDPE
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Tankhouse piping valves: Coated butterfly or diaphragm (cell
feed-CPVC ball valves).
Tankhouse piping location: Principally beneath operating floor
No. of cell circulation systems: 1
Circulation system: Direct to cells from fresh electrolyte
sump.Cell flow control: Equalized header pressure with
individual cell valves for isolation.
Pump type: Horizontal centrifugal
Pump spares: All circuits to have online backup.
Maximum cell temperature, F: 125
Operating cell temperature, F: 113
Electrical System
Rectifier type: Thyristor or silicon diode in N-1
operating arrangement.
Rectifier Size 1900 KW
Rectifier Output Voltage 82 VDC (2.4 VDC per cell)
Rectifier pulsing: 12 pulse with phase rotation to
reduce harmonics.
Device cooling: Air cooled with evaporative room
cooler.
Rectifier control: Current and voltage to be controlled
within 1%.
Bus circuit configuration: Floating null point, non grounded
system.
Bus bar current rating, amps/in2: 800
Maximum bus bar operating temperature, F 190
Bus bar material: Copper (100% IACS minimum)
Bus bar protection: Expanded plastic mesh guards
Bus bar type: Multi-leafed (trunk bus). Single
dogbone bar (intercell)
Bus bar location: Trunk and back bus beneath
operating floor and above piping.
Cell electrical bypassing: Jumper frame for 1 or 3 cell
spanning
Intercell connection: Walker multiple with offset singledogbone bar.
Material of insulator spacers: Injection molded fiber filled
polycarbonate "Lexan".
Short detection method: IR thermometers
Building
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Elevation of operating floor: At cell top
Operating floor material: FRP
Cathode discharge location: From stripping point to gravity roller
conveyor.
Location of cell floor: At or near "basement" floor level.
Cell support protection: Reinforced PVC drip sheets.Cell shimming/stray current isolation: PVC plates
Floor protection system: Slope floor to drain and sump with
protective coating.
Building roofing and siding: Vinyl coated steel (Steelite or
equivalent), Corrugated glass fibre
reinforced vinyl ester sheets, & Glass
fiber reinforced concrete
Building girts and purlins: Siding supports of protective coated
steel
Building ventilation: Exhausted by open sidewalls, 1.5 ft
above cell tops, roof ridge vent.
Building lighting levels, ft candles 50 at machine areas.
30 over cell areas.
Piping
All piping with process fluids in tankhouse to be CPVC. Flow control to be by all plastic
ball valves to individual cells and plastic coated butterfly or diaphragm valves on cell
feed headers.
Tank Data
Loaded organic tank, min 20
Lean electrolyte tank, min 60
Electrolyte recirculation tank, min 30
Sulfuric acid off loading tank, days 2-3
EW Additives
Anode protection additive (cobalt sulfate) will be supplied in bags and kept in storage
area suitable for one month storage, if required.
Miscellaneous Facilities
Shift laboratory with basic wet analysis glassware and chemicals for shift analysis of
copper and acid in existing space.
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Feasibility Study Section 1.0
Nevada Star Resource Corp. Introduction
Western States Engineering
Tucson, Arizona1 1
1.0 Introduction
1.1 General
Western States Engineering (WSE) provides herein a Feasibility Study of a fifteen standard ton per
day heap leach/solvent extraction/electrowinning operation to exploit existing oxide copper reserves
at OK Mine, Milford District, Utah. The Feasibility Study is based upon WSE Proposal Number
89004, dated January 22, 1998.
1.2 Project Location
The OK Mine property is located in Beaver County in the Milford Mining District in central Utah,
approximately halfway between Las Vegas, Nevada and Salt Lake City, Utah. The mine is accessed
by 4 miles of paved road west from Milford, Utah and 4 miles of Beaver County maintained gradedroad to the northwest. Precisely, the mine is located in Sections 5,6, and 7, T27S, R11W of the Salt
Lake Baseline and Meridian. In State Plane Coordinates, the center of the project is approximately
666,900 N and 1,533,400 E.
Location maps showing the general position in the State and detailed ingress and egress routes are
shown in Figures 1.1 and 1.2.
1.3 Project History
The OK mining district was discovered in about 1900. Sporadic underground mining occurred from
1902 until the mid 1950's. In the 1950's and 1960's, several copper companies including Kennecott,explored for a sulfide porphyry copper deposit without success.
From 1968 through 1973, several companies mined oxide ore from the OK pit and processed the ore
using cementation.
1.4 Land Tenure
Nevada Star Resources Corporation has 714 acres of patented mining claims, 93.5 acres of fee
properties, 404 acres of fee leases, 196 unpatented lode mining claims and 5 State of Utah
Metalliferous Mineral Leases. For details see the Due Diligence Review prepared by Brad J. Hays
which is certified to 8:00 AM, December 12, 1997. A copy of the review is included in theAppendix. Nevada Star has indicated that all properties covered by the due diligence review were
transferred to Nevada Star. The transfer of OK Mine and Essex properties took place on June 18,
1998 while the transfer of Hidden Treasure, Maria and Copper Ranch took place on June 21, 1998.
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Feasibility Study Section 1.0
Nevada Star Resource Corp. Introduction
Western States Engineering
Tucson, Arizona1 2
Figure 1.1
Map Showing Project Location
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Feasibility Study Section 1.0
Nevada Star Resource Corp. Introduction
Western States Engineering
Tucson, Arizona1 3
Insert Figure 1.2
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Feasibility Study Section 1.0
Nevada Star Resource Corp. Introduction
Western States Engineering
Tucson, Arizona1 4
1.5 Project Concept
Nevada Star's proposed project is to reopen abandoned mines and build a new 30,000 lb/day solvent
extraction/electrowinning copper production facility. Concurrent with the design and construction of
the new facility, a remediation program will be conducted to assure that a zero discharge operation
can be maintained both during and after mining operations have ceased.
Open pit mining will be conducted to produce x.x million tons per year of ore and approximately y.y
million tons per year of waste rock material; waste to ore ratio .zz:1. The ore containing an average
of 0.bb% Cu will be crushed to a size of -3/4" (inches) and placed on a HDPE lined leach heap.
The copper bearing ore will be leached with a sulfuric acid solution which extracts the copper and
removes it in the liquid aqueous phase (pregnant leach solution, PLS). Through solvent extraction
technology the PLS copper concentrate is upgraded to a level required for commercial
electrowinning processing. The copper is electrically plated into large sheets (cathodes) of high
purity copper ready for shipment direct to market.
Estimates of ore reserves allow for a mine life of approximately c.c years in which d.d million
pounds of copper metal will be produced. The time required for engineering/construction of the
facility from a "Go" decision is approximately 14 months.
1.6 Data Sources
As a basis for their study Western States Engineering (WSE) has utilized the following:
- Mine Development Associates: Ore Reserve Estimate for the OK Mine Project
- Metcon Research Inc.: OK Mine Project Column Leach Tests
- Brad J. Hays: Due Diligence Review - OK Mine Property, etc
- Rick Havenstrite: Letter, Subject - Water Wells
- Emmons and Associates, Environmental Report
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Feasibility Study Section 2.0
Nevada Star Resource Corp. Geology and Mineral Resources
Mine Development Associates
Reno, Nevada2 1
2.0 Geology and Mineral Resources
2.1 Introduction
Four separate mineral deposits, Hidden Treasure, Maria, Copper Ranch, and OK Mine, were
modeled for this project by Mine Development Associates (MDA). The Hidden Treasure deposit
contains about half the recovered copper pounds in this project with another quarter of the total
pounds found at the OK Mine deposit. Three existing stockpiles located near the deposits were
included in the copper resource. The locations of the deposits and stockpiles are shown in Figure
2.1.
2.2 Regional Geology
Peter Joralemon conducted much of the geologic work and geologic interpretation done in the
district in the 1970s. His work culminated in the report Copper Resources of the Rocky District,
Beaver County, Utah prepared for the Toledo Mining Company in September 1980. Much of the
discussion given below is from this report and is augmented by more recent data compiled by
Nevada Star Resources and MDA.
The Milford district lies within an east-trending belt of altered granite to diorite intrusive rocks.
Mineralization is dated at Cretaceous through late Tertiary and regional controls on mineralization
are thought to be deep-seated crustal structures. The area is on the eastern leading edge of the Late
Mesozoic to Early Tertiary Sevier thrust system with the mountains comprising the hanging wall of
the eastern Mineral Mountains complex. The Mineral Mountains complex consists of thick
Paleozoic through mid-Mesozoic carbonate and clastic rocks. Geology of the Milford district is
structurally complex, as it has been subjected to compression and later extension from the Mesozoic
Period through the Tertiary Period.
Oligocene volcanic rocks consisting of andesite flows and pyroclastic rocks were extruded over
much of the area, and these rocks were then intruded by a series of Oligocene rocks related to the
Mineral Mountain batholith.
The southern corner of the project is underlain by a fine- to medium-grained granodiorite stock
composed of plagioclase, quartz, and biotite with minor orthoclase, hornblende, and magnetite.
There are also small outcrops of quartz monzonite of the Rocky Mountain stock.
To the north and northeast of the OK Mine, there are several altered porphyritic dikes which contain
abundant magnetite and chalcopyrite within a zone of disseminated and vein-controlled
mineralization. Two small outcrops of quartz monzonite occur west of the OK deposit within the
volcanic rocks.
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FIGURE 2.1 Site Map
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2.3 Mineral Deposit Descriptions
Copper deposits in the Milford district occur as four distinct types:
Type 1 copper deposits occur as pipe-shaped deposits entirely contained in silicified quartz
monzonite or granodiorite; the best example of this type is the OK deposit. Nearby on trend is the
Mary I deposit which is similar though less silicified. Chalcopyrite and bornite occur with minor
molybdenite. About 75% of the sulfide minerals have been oxidized to tenorite, chrysocolla,
malachite and azurite. Gold and silver are present, but are not economically significant when acid
leaching is used to recover the copper. This type 1 deposit is known to occur in the district only at
the OK Mine and Mary I deposits. Of the two, only the OK Mine deposit is covered in this report.
Type 2 copper deposits occur in bodies of garnet-magnetite skarn adjacent to quartz monzonite.
These deposits form tabular zones of different orientations. Deposits of this type include the Hidden
Treasure, Maria, and Copper Ranch deposits and are subjects of this report. These deposits are notas large or disseminated as the Type I deposits.
Type 3 deposits consist of remobilized copper occurring in sediments, and associated with calcite.
Currently the Sunrise deposit is the only known example of this type. The Sunrise deposit is not
related to skarn mineralization and is low in magnetite. The Sunrise deposit occurs partly on
property controlled by Nevada Star and partly on claims controlled by others, and is not covered in
this report.
Type 4 deposits, which are currently of no apparent economic importance, are iron deposits
consisting of magnetite skarn with minor associated copper.
2.4 Database
2.4.1 General
Several mining companies including U.S. Steel, Shasta Coal, Anaconda, Toledo Mining,
American Mining, Centurion Mines (now Grand Central Silver Mines), Cortex Mining and
Exploration, and Nevada Star Resources have conducted exploration work on the Hidden
Treasure, Maria, Copper Ranch, and OK deposits since the 1950s. Other than the Nevada
Star data, MDA has no first-hand knowledge of the quality of the exploration data produced
by the above-mentioned companies.
Most of the drilling data used for the Hidden Treasure, Maria, and Copper Ranch deposits
was derived from the previously mentioned Joralemon report of 1980. Drill logs were not
available for the majority of the holes in this report and most of the grade intervals in the
report were composited from individual sample assays, which are no longer available.
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An extensive digital database exists for the OK Mine deposit, and surrounding area, which
was provided to MDA by Centurion Mines.
MDA reviewed the existing data and recommended that Nevada Star initiate a drilling
program to verify previous drill data and fill in gaps where necessary. The drilling,
conducted during 1998, substantiated much of the pre-existing data and provided a higher
level of confidence in the database.
MDAs willingness to rely on the project database is supported by both the 1998 drilling
results and the fact that portions of the OK Mine, Hidden Treasure, and Maria deposits were
mined in the past and reported production from the properties matches the resources
predicted using the database reasonably well. This subject is covered in more detail in the
specific deposit modeling sections of this report.
2.4.2 Data Sources
Data used in grade estimation came from four sources; Nevada Stars drilling program
conducted in 1998, Centurion Mines (now Grand Central Silver Mines) historic database for
the OK Mine, Cortex Mining and Explorations drilling from 1995 and 1996, and the 1980
Joralemon report.
Nevada Star Drilling
The 1998 Nevada Star drilling program consisted of five core holes and 39 reverse
circulation (RC) holes divided among the deposits as shown in Table 2.1.
Table 2.1 Nevada Star Drilling
Deposit Core HolesRC Holes Footage
Hidden Treasure 2 12 2,770
Maria 1 8 1,567
Copper Ranch 2 18 3,476
OK Mine 0 1 275
Total 5 39 8,088
Holes were designed to check earlier drilling or to fill in gaps in earlier drilling programs.
None of the holes had down-hole surveys, but MDA does not believe there is significant
deviation in the majority of holes, since they are generally less than 200 ft deep. Only one
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hole was drilled at the OK Mine because the existing data was deemed to be adequate for
modeling. Unfortunately, due to drilling conditions, it was impossible to complete this hole
to its original proposed depth.
Stuart Havenstrite, consultant for Nevada Star, logged all of the 1998 drill holes. Core was
split at the Nevada Star office in Milford, and Chemex Labs, through their Elko, Nevada and
Vancouver, B.C. offices performed the assaying. Assay results were provided electronically
directly to MDA. Drill logs for each of the holes were provided to MDA by Nevada Star.
The core holes were assayed for total copper, acid-soluble copper, and cyanide-soluble
copper on the acid soluble residue. This assay method was recommended by KD
Engineering and is referred to as sequential copper assaying. This method has the
advantage of identifying copper minerals that are leachable that do not show up in the oxide
copper analysis. RC holes were assayed for total copper only, as a cost savings measure,
except for the single hole drilled at the OK Mine, which was assayed for acid-soluble andcyanide-soluble as well as total copper.
Centurion Mines Data
The Centurion database contains data from several drilling campaigns covering the OK
Mine, the Mary I deposit (the Mary I is not considered in this report), and the surrounding
area. MDA used holes only in the OK Mine area since only that area was to be modeled.
The data was furnished directly from Centurion to MDA in digital format. The data used in
modeling is summarized in Table 2.2.
Table 2.2 Centurion Mines Corporation Database
Company Year DrilledFootage Notes
Shasta Coal Co 1959-1960 9,546 Unknown type, assumed core
Shasta Coal Co 1960 2,200 Drilled from Underground Workings
Centurion Mines 1994-1996
15,812 Reverse circulation holes
Essex Mining 1971 5,232 Unknown type, assumed core
Bear Creek Mining 1960 331 Single Core Hole
Total 33,121
Within this database, drill logs and original assay information are available only for the
Centurion holes. Logs were not available for the other drilling campaigns. Only total copper
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data was provided for the majority of these other drill campaigns with the exception of some
Shasta Coal data that had long intervals of single oxide copper composites. It is not known
which of the earlier holes were core and which were drilled using other methods.
There were several minor problems in the data received from Centurion. Two holes drilled
near the edge of the deposit were listed as being vertical in the database whereas printed
sections from Centurion showed them to be angled. A check with printed data confirmed
that the holes were angled and the database was corrected. One other hole was either
mislabeled or incorrectly located and was not used in modeling.
Centurion surveyed the collar locations of their holes and consolidated the older holes into a
single coordinate system (state plane). It is not known if or how the earlier holes were
surveyed. No down-hole surveys were available but MDA does not believe that down-hole
deviations are significant in the majority of holes.
Cortex Data
Cortex Mining and Exploration drilled a series of holes in the district during 1995 and 1996.
These were reportedly reverse circulation holes. Logs were provided by Nevada Star for
eight of the holes, of which four were located in the Copper Ranch area and used in
modeling that deposit. The