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Product/Engineering Catalog 2004 601 West 11 th Phone: (325) 655-6778 P.O. Box 808 Fax: (325) 655-0325 San Angelo, TX 76902 www.wendlandmfg.com

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Page 1: WENDLAND MANUFACTURING CORPORATION · SUPPORT ACCESSORIES: ... customer base for large hydropneumatic storage tanks and new customer accounts has dramatically increased. At Wendland

Product/Engineering Catalog

2004

601 West 11th Phone: (325) 655-6778 P.O. Box 808 Fax: (325) 655-0325 San Angelo, TX 76902 www.wendlandmfg.com

Page 2: WENDLAND MANUFACTURING CORPORATION · SUPPORT ACCESSORIES: ... customer base for large hydropneumatic storage tanks and new customer accounts has dramatically increased. At Wendland

P.O. Box 808 Telephone: (325) 655-6778

San Angelo, Texas 76902 Fax: (325) 655-0325 E-Mail: [email protected] Web Site: www.wendlandmfg.com

& Atlanta Sales Office

P.O. Box 49083 Telephone: (404) 636-2028 Atlanta, GA 30359 Fax: (404) 325-5422

E-Mail: [email protected]

PRODUCTS MANUFACTURED BY WENDLAND MFG. CORP.

A.S.M.E. - U.L. - Standard Pressure Vessels - Atmospheric Storage Tanks

- WATER RELATED TANKS -

Hot Water Storage Tanks Hot Water Heater Tanks Expansion Tanks Flash Tanks Hydropneumatic Storage Tanks Water Filter Tanks

Fire Protection Tanks Condensate Receivers Boiler Feed Water Tanks Boiler Blow Down Tanks Make Up Water Tanks Deaerator Tanks

Chill Water Tanks

- OTHER PRESSURE TANKS -

Steam Accumulators Nitrous Oxide Tanks Freon Receivers Air Receivers Vacuum Tanks Separators Suction Scrubbers Acid Storage Tanks Stainless Steel Tanks Chemical Storage Tanks

- FUEL & ATMOSPHERIC STORAGE TANKS -

Overhead Farm Tanks Skidded Fuel Tanks

Water Storage Tanks

Oil Field Pressure Skid Tanks Misc. Chemical Storage Tanks

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WENDLAND MANUFACTURING CORP. 1 10-01-2004

TABLE OF CONTENTS GENERAL:

History of Wendland Manufacturing Corporation...............................…............. 2General Information................................................................................….......... 2-3

LININGS:

Exterior Paint..............................................................................................…...... 4Hot Dip Galvanizing.......................................................................................….. 4Epoxy….........................................................................................................…... 4Cement...........................................................................................................…... 4AWWA Linings..............................................................................................….. 5Other Linings..................................................................................................….. 5Insulation and Metal Jacket…………………………………………………….. 5

WATER STORAGE TANKS:

General Information and Outline Drawings......................................................... 6 CHILL WATER STORAGE TANKS:

General Information and Outline Drawings......................................................... 7 WATER HEATERS:

General Information and Outline Drawings......................................................... 8 FIRE PROTECTION TANKS:

General Information and Outline Drawings........................................................ 9 HYDROPNEUMATIC STORAGE TANKS:

General Information and Outline Drawings........................................................ 10 AIR RECEIVER TANKS:

General Information and Outline Drawings........................................................ 11 CATALOG DATA INFORMATION SHEETS

Sizing Chart….............................................................................……..…........... 12-14 FLASH TANKS:

General Information and Outline Drawings........................................................ 15-16 EXPANSION TANKS:

General Information and Outline Drawings........................................................ 17-18 BLOW-DOWN TANKS

General Information and Outline Drawings........................................................ 19-20 AIR SEPARATOR TANKS:

General Information and Outline Drawings........................................................ 21-22

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WENDLAND MANUFACTURING CORP. 1a 0-01-2004

TABLE OF CONTENTS ENGINEERING SPECIFICATION SHEETS:

Water Storage Tanks……………………………………………………………. 23Chill Water Storage Tanks……………………………………………………… 24-25Water Heater Tanks…………………………………………………………….. 26Fire Protection Tanks…………………………………………………………… 27Hydropneumatic Storage Tanks…………..………………………….…………. 28-30Air Receiver Tanks………………………………………………………….….. 31Flash Tanks………………………………………………………..……..…...… 32Expansion Tanks………………………………………………………..………. 33Blow-Down Tanks……………………………………………………...………. 34Air Separator Tanks……………………………………………………….……. 35

SUPPORT ACCESSORIES:

Skirt………….....................................................................…….....…................. 36Angle Leg Supports.....................................................................………………. 37Heavy Duty WFI Beam Supports......................................................….......…… 38Saddle Supports....................................................................................…....…… 39-40

MISCELLANEOUS:

Warranty Under 36” OD Vessel...............................................................……… 41Warranty Over 36” OD Vessel...................................................................…….. 42Operations and Maintenance Instructions………………………………………. 43-44Lifting and Handling Instructions………………………………………………. 45

PRICING: Main Pricing Page (Not viewable unless you have pricing pages)...................

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WENDLAND MANUFACTURING CORP. 10-01-2004 2

HISTORY OF WENDLAND MANUFACTURING CORP.

For over 84 years, Wendland Manufacturing has provided quality tanks and pressure vessels to their suppliers and customers. Many of our representatives have been with Wendland for over 50 years. Mr. H.G. Wendland founded the company in 1921 doing mainly light gauge fabrication. After the death of Mr. Wendland in the early fifties, the company expanded its tank product lines from mainly oil field work to propane tanks and hot water tanks under the direction of J.R. Salmon and his sons. These tanks became the major product lines during the fifties and sixties. In the seventies and eighties, propane tanks were dropped from the line and the focus became the hot water storage tank industry, and in the nineties, the larger hydropnuematic storage tanks were added to the line. Today, Wendland manufactures an entire line of tanks and pressure vessels for the water, waste water, chemical, and numerous other industries along with a light gauge line for the oil markets. In July of 1998, Wendland Mfg. Co. became a wholly owned subsidiary of Burnham Holdings of Lancaster, Pennsylvania. The company name was changed to Wendland Manufacturing Corp. The

merger opened up new markets and introduced a new line of manufacturer’s representatives. Wayne McCune, who had directed the company since early 1997, was named President and General Manager. Under his management, new equipment was purchased, new products developed, and existing markets expanded. As a result, the labor force increased in size and sales increased. Together with the sales office in Atlanta, Georgia, the customer base for large hydropneumatic storage tanks and new customer accounts has dramatically increased. At Wendland Manufacturing Corp., the past has been good, but the future looks even better. The company is well situated to take advantage of important markets for the future. Water resource management is being accomplished by the use of Wendland water conditioning and water filter tanks. The hydropneumatic tank products have been expanded to meet the needs of municipal water districts and other waste utilities. With continued growth and expansion, Wendland truly represents the "can do" attitude and the "no job is too small" philosophy.

GENERAL INFORMATION Wendland Manufacturing created this catalog to assist the representative, architect, engineer or designer in selecting tanks for his/her needs. This catalog outlines only a few of the many standard tanks that we fabricate. Our standard vessel sizes are shown in table format for your convenience. The standard drawings are for customer convenience and should be used as a guide only. If you require, we can custom fabricate a vessel to your particular specifications and provide you with a custom drawing to your specifications. Wendland fabricates vessels to specifications of the two most commonly used tank standards. We fabricate A.S.M.E. Code vessels to requirements of

Section VIII, Division 1. In addition, we fabricate UL specification #142 for above ground installation. Also available is our standard non-code pressure tank built to your specifications. Wendland’s modern production facilities enable us to build a wide range of vessels. We can fabricate tanks from 10-gallon capacity to 50,000-gallon capacity or from one tank to any quantity you require. We have made a commitment to make the highest quality vessel available at an economical price and to give you the best service available in the industry. If required, Wendland will make every effort to assist you in formulating and writing a specification to meet your specific tank needs.

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WENDLAND MANUFACTURING CORP. 10-01-2004 3

A.S.M.E. CODE TANKS & NATIONAL BOARD

REGISTRATION The American Society of Mechanical Engineers was established with the objective of formulating rules for fabricating pressure vessels, to afford reasonably certain protection of life and property and to provide a margin for deterioration in service so as to give a reasonably long period of safe usefulness. The A.S.M.E. Code governs the design material, fabrication, and quality control via an outside authorized inspection agency that oversees the A.S.M.E. Code vessel from start to completion by inspecting all processes. All Wendland Mfg. A.S.M.E. Code tanks are built in strict compliance to meet or exceed the A.S.M.E. Section VIII, Division 1 Code requirements. The tanks will be furnished with an A.S.M.E. Code nameplate, and we can furnish the customer with manufacturer’s data report verifying A.S.M.E. Code compliance. We can also register the tanks with the National Board of Boiler & Pressure Vessels if required.

U.L. STORAGE TANKS We also offer a U.L. labeled fuel storage tank, which is required by fire marshals of most municipalities. Underwriters Laboratories is an independent non-profit organization testing for public safety. This organization regulates material thickness, joint procedures and overall vessel design. We offer aboveground fuel storage tanks fabricated to U.L. specification #142. Our U.L. tanks are built under strict adherence to our Quality Control Department and meet all U.L. directives. Each U.L. tank is thoroughly inspected and tested prior to shipment. These tanks are intended for installation and use in accordance with NFPA30 and NFPA31 requirements of the National Fire Protection Association.

WENDLAND STANDARD PRESSURE TANKS

When the A.S.M.E. Code stamp is not required, Wendland can furnish a standard pressure tank of high quality built to your specifications. These tanks have sufficient safety factors and are hydrostatically tested at one and one half times the design pressure. Since these tanks are fabricated by the same personnel as the A.S.M.E. tanks, you can be assured that these vessels are built with the same welding procedures and meet A.S.M.E. Code quality. As a result of this, you will have a high quality tank at a more economical price than vessels built with the A.S.M.E. Code symbol. Wendland can also furnish you with a standard non-code pressure tank. These tanks also have sufficient safety factors and are air tested. These vessels are a quality tank at an economical price.

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WENDLAND MANUFACTURING CORP. 10-01-2004 4

LININGS:

EXTERIOR PAINT

Unless otherwise specified, all vessel exteriors are prime painted before shipment. Prior to being painted, the vessel is cleaned of loose mill scale and rust with power grinders and power wire brushes. The vessel is then painted with one coat of Wendland standard shop primer. Sandblasting and most industrial and military specification exterior coatings are also available. Please consult the factory for this pricing.

HOT DIP GALVANIZING

For many years galvanizing has been popular for protecting steel water tanks. The zinc coating serves in twofold capacity. First, it protects the steel from corrosion as long as the zinc coating is unbroken. Second, due to the fact it is more electro-chemically active than steel, it sacrifices itself to protect the steel vessel even when moderate sized areas of bare metal have been exposed. Tanks to be hot dip galvanized are thoroughly cleaned; first by dipping in a caustic bath removing grease, oil and dirt, then by being dipped in a 12% solution of sulfuric acid removing rust and mill scale. The vessel is then rinsed and submerged in a liquid flux pre-dip. Finally, the vessel is immersed into the molten zinc at approximately 850° Fahrenheit to produce the finished product, which meets ASTM specifications. To have a successful galvanizing job, additional openings may be required which we at the factory can determine. We do not recommend galvanizing for water service when temperatures exceed 160° Fahrenheit. The largest diameter tank that can be galvanized is 72” OD.

“EPOXOLINE”

This superior tank lining has excellent resistance to corrosive hot water. It is a multifunctional epoxy phenolic resin reacted with a special aliphatic amine adduct. The polymer structure is odorless, tasteless, non-toxic, and has excellent resistance to thermal shock. This durable lining conforms to Title 21 CFR 175.300 US Food & Drug Administration and the USDA requirements for coatings in contact with food and drinking water. Prior to sandblasting, all interior welds are ground smooth to eliminate sharp edges and high spots. The vessel interior is then sandblasted to near-white metal per SSPC-SP-10 and lined with two separate coats of epoxy to produce 8-16 mils total dry film thickness. “Epoxoline” has service capabilities for potable water up to 180° F. dry and wet temperature. This lining will not crack or break during proper installation. For chemical applications, we suggest that you contact the factory for specific data and compatibility.

“CEMENTLINE”

Cement lining is another time tested lining for protection against corrosion in steel hot water tanks. Wendland’s cement lining is specially formulated hydro-plastic cement for withstanding corrosive hot water to 212° Fahrenheit. Prior to installation, the interior of the vessel is thoroughly cleaned of rust, mill scale and grease. The interior is then covered with a heavy-duty metal lath, which is secured to the vessel walls at 12” centers. The cement is then troweled throughout the vessel to a thickness of 5/8”. This creates a superior and durable lining which can better withstand handling during shipments along with an outstanding lining for corrosive hot water.

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WENDLAND MANUFACTURING CORP. 10-01-2004 5

AWWA AND NSF LININGS

Hydropneumatic and other types of water tanks for potable water systems normally require a lining approved by State Health authorities. The American Water Works Association is a national organization, which most states recognize for lining standards of potable water storage tanks. Wendland offers several interior linings meeting the latest revision of AWWA D102 pamphlet for painting steel water storage tanks. We adhere to strict application requirements of this AWWA painting specification. For economical reasons, we recommend inside paint system #1, which is an epoxy system. These include TNEMEC Series 20 Potapox, and others that can be provided upon request. These systems meet EPA requirements and should give many years of trouble free service.

OTHER LININGS

Wendland has a wide variety of other tank linings available. They include asphalt, coal tar, epoxies, and many other chemical resistant coatings that are available for your specific requirements. We strive to keep abreast of innovations in the paint industry and improve and upgrade our current linings along with offering new linings when they are available. We take great care in the selection of linings, as they can add many years of service to your tanks. Contact us for your coating needs or if we can help select a particular lining for your purpose.

INSULATION AND METAL JACKET

Wendland also offers insulation and metal jacketing on all our pressure vessels. Standard insulation is 2” thick to meet ASHRAE specification 90.1-1989. Metal jacket is extra heavy 14-gauge material. The tank is prime painted prior to insulation and jacketing and then the jacket is also prime painted for added protection. Most insulated and jacketed vessels are skidded for shipment.

SPRAY FOAM INSULATION

Wendland uses polyurethane foam, R-16 with weatherproof topcoat. These tanks require protective skidding and special shipping arrangements. Please consult the factory if your specification calls for spray foam insulation.

IMPORTANT WARRANTY INFORMATION

To validate the warranty, Wendland Manufacturing requires that all hot water tanks be installed with dielectric bushings to aid in corrosion prevention. Please read the warranty sections of this catalog for additional information.

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8"

VERTICAL WATER STORAGE TANK

" Diameter

DRAIN G

A

EHOT WATEROUTLETSIZE OPTIONAL

4"D

Ove

rall

Len g

th

12"4

WATER INLETSIZE OPTIONAL

F

6"

E

8"C

D

1/2" PRESSUREGAUGE

FC A

(2) LIFTING LOOPS

RECIRCULATIONSIZE OPTIONAL

2

6"

H

3/4" THERMOMETER

1-1/4" TANKSTAT

1

MANWAY

C L

M

3

RELIEF VALVE

M

B

C L

BH

45°

WATER STORAGE TANKS

Our Wendland water storage tanks are utilized with a boiler, solar heating medium or other types of hot water heating systems to store domestic water. When sized properly these tanks are an effective means of storage of hot water for meeting maximum usage requirements along with normal system needs. As peak hot water demand requirements are critical, we suggest using ASHRAE’s latest guide and data book for the sizing of these tanks.

The hot water storage tank drawings shown in this book are for customer convenience and are intended as a guide only. We will custom fabricate each vessel to your requirements. We can fabricate the vessels per A.S.M.E. code with stamp or as a Wendland standard pressure tank either code or non-code.

As hot water can be corrosive, we recommend these tanks be internally lined for extended tank life. For interior linings, Wendland recommends Epoxoline orCementline. Refer to the lining section of this catalog for other available linings. We also require that those tanks used for hot water be installed using dielectric bushings to aid in corrosion prevention.

Wendland Manufacturing can assist you in formulation and writing specifications for your particular hot water storage tank requirements.

GENERAL NOTES: Water Storage Tanks

1) If centerline of vessel is on girth seam, openings will be offset 6”.

2) See Accessory details for alternate supports.

3) Manway is not required on tanks 36” or less unless lined. Inspection couplings will be installed if manway is not required.

4) Vertical legs dimension can be changed as required.

5) See Engineer Specification W-100 for a written specification for this tank.

OVERALL LENGTH

1/2" PRESSUREGAUGE

HORIZONTAL WATER STORAGE TANK

M C

RECIRCULATIONSIZE OPTIONAL

6"

H

MANWAY3

DRAIN

2 5G

L

HOT WATEROUTLETSIZE OPTIONAL

LIFT LUGSA6"

1

RELIEFVALVE

B

DIA

MET

ER

1-1/4"TANKSTAT

E

WATER INLETSIZE OPTIONAL

6"

FGH

F

C L

3/4" THERMOMETER

D

C 6"

E

D

CBA

WENDLAND MANUFACTURING CORP. 10-01-2004 6

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CHILL WATER/BUFFER TANKS

Our chill water tanks are used in conjunction with the buildings chiller system for additional volume required for operation. The chill water tank drawing in this manual is our standard. We can custom fabricate each vessel to your exact requirements. We offer, at customer option, NPT connections in lieu of flanges, internal baffle plate and insulation and metal jacket. The chill water tank exterior will be power wire brushed and painted with one coat of standard

shop primer. Galvanized tanks are available at customer option. Tanks larger than 36” diameter will require a manway to meet A.S.M.E. code specifications.

CHILL WATER TANK NOTES

1. Chill water tank material stocked is normally for 125 psi. Contact factory if you require different size or design pressure.

2. See Engineering Specification CW-100 for a written specification for this tank.

Ove

rall L

engt

h

6"

8"

OPTIONALNPT Connection

OPTIONAL2" Fiberglass Insulation& 14 Gauge Metal Jacket

6"

VERTICAL CHILL WATER TANK

BafflePlate

Diameter

FC

Lift Lugs

A

F

E

C

D

6"

6"

OPTIONAL3/6" PlateBaffle

B

12"

OPTIONALNPT Connection

E

D

A

WENDLAND MANUFACTURING CORP. 10-01-2004 7

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WENDLAND MANUFACTURING CORP. 10-01-2004 8

" OD

RECIRCULATIONSIZE OPTIONAL

3/4" THERMOMETER

1-1/4" TANKSTAT

HOT WATEROUTLETSIZE OPTIONAL

C L

8"

45°

VERTICAL WATER HEATER TANK

4"

O. A. L.

F

6"

12"4

DRAIN

H

G

COLD WATER INLETSIZE OPTIONAL

D

E

1/2" PRESSUREGAUGE

C A8"

D E M

(2) LIFTING LOOPS

FC A

J

2

M

MANWAY3

1

TANK HEATINGUNIT

RELIEF VALVEB

H

C L

B

J

OVERALL LENGTH

1/2" PRESSUREGAUGE

F

C 6"

HORIZONTAL WATER HEATER TANK

52

RECIRCULATIONSIZE OPTIONAL

HOT WATEROUTLETSIZE OPTIONAL

MANWAY3

M

6"H

A6"

DRAING

C L

1

RELIEFVALVE

LIFT LUGS B

WATER INLETSIZE OPTIONAL

GH

1-1/4"TANKSTAT

DIAM

ETER

D

TANK HEATINGUNIT

6"

J

E

3/4" THERMOMETER

D

L

F

J

C

E

CBA

WATER HEATERSWendland’s water heater tanks are used for the storage andheating of water. We can furnish tank-heating units for usewith steam, boiler water, or electricity as the heating source.Due to our wide selection of tank capacities for storage andthe availability of tank heating units, the proper water heatertank can be fabricated for a more economical operation tomeet peak and normal operating demands for special jobrequirements. For proper sizing and selection of your waterheater tank, we suggest using ASHRAE’s latest guide anddata book with the tank heating unit catalog in this manual.

The outline drawings we have provided in this manual arefor customer convenience and are intended as a guide only.We will custom fabricate each vessel to your requirements.We can fabricate the vessels per A.S.M.E. code with stampor as a Wendland standard pressure tank.

As hot water can be corrosive, we recommend these tanksbe internally lined for extended tank life. For interior linings,Wendland recommends Epoxoline or Cementline. Refer tothe lining section of this catalog for other available linings.We also require that these tanks be installed using dielectricbushings to aid in corrosion prevention.

Wendland Manufacturing can assist you in writingspecifications for your particular water heater requirements.

GENERAL NOTES: Hot Water Heater Tanks

1) If centerline of vessel is on girth seam, openings will beoffset 6”.

2) See Accessory details for alternate supports.

3) Manway is not required on tanks 36” or less unlesslined. Inspection couplings will be installed if manway isnot required.

4) Vertical legs dimension can be changed as required.

5) See Engineer Specification W-200 for a writtenspecification for this tank.

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FIRE PROTECTION TANKS The Wendland fire protection tank is a pressure tank used for private fire protection systems. These tanks are constructed in accordance with the latest ASME code specifications, under Section VIII, Division 1 and meet the specifications as required by the latest edition of National Fire Protection Association pamphlet #22. To determine the capacity for the tank in this system, we suggest you refer to the latest NFPA pamphlet #13, “Standard for the Installation of Sprinkler Systems” In all cases, sizing must meet the requirements of the local or State governing authority having jurisdiction. The outline drawing shown in this manual was specifically designed to meet ASME and NFPA requirements. If the governing authority requires changes, Wendland can fabricate the custom designed vessel to your requirements. In addition to the standard hydrostatic test dictated by the ASME Code, we will test the tank to meet NFPA #22 requirements. NFPA requires the tank to be tested 24 hours at two-thirds capacity at normal working pressure and shall not lose more than one-half pound pressure in this period. We will furnish a signed certificate for the file of the governing authority certifying that the test has been successfully completed. The NFPA requires the tanks be thoroughly cleaned by scraping, wire brushing, wiping, and be painted inside and outside with at least two coats of an approved metal protective

paint. As the interior is subjected to severe corrosion problems due to the standing water, we recommend the interior be painted with a coal tar lining or our standard Epoxoline. Due to shipping, we recommend the exterior be prime painted at the factory and the finish coat is applied at the job site. We can finish out the exterior per your requirements if needed. Sandblasting is available at the factory when required. Refer to the lining section of this catalog for other available linings and further explanation.

Fire Protection Tank Notes 1. See Support section for supports

available. 2. Fire Protection Storage Tanks are

available in several design pressures. 3. See Engineer Specification W-300 for a

written specification for this tank. Dia. OAL “W” Dia. OAL “W” 48 146 30-1/4 84 307 53 48 206 30-1/4 84 331 53 54 149 34 96 144 60-1/2 54 197 34 96 168 60-1/2 54 221 34 96 192 60-1/2 60 174 37-3/4 96 216 60-1/2 60 246 37-3/4 96 240 60-1/2 72 180 45-1/2 96 264 60-1/2 72 240 45-1/2 96 288 60-1/2 72 288 45-1/2 96 312 60-1/2 84 211 53 96 336 60-1/2 84 259 53 96 432 60-1/2

OUTLET - 4" FLANGE MINIMUMSIZE OPTIONAL

OVERALL LENGTH

FIRE PROTECTION TANK E

LIFT LUGS

2" DRAIND

2/3 WATER LEVEL

2"

6"

2" AIR/WATER INLET 6"

C

ED

C L

C

" Dia

met

er

MANWAY

M

A

W

A

B

(2) - 3/4" GAUGEGLASS FITTINGS

B

2/3 WATERLEVEL MARKPLATE

12"

M

6"

WENDLAND MANUFACTURING CORP. 10-01-2004 9

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C L

45°

180°

RELIEF VALVE

INLET/OUTLET

VERTICAL HYDROPNEUMATIC TANK

" Diameter

D

Ove

rall

Len g

thSIGHTGLASS

12"DRAIN G

6"

H E

F

PRESSUREGAUGE

8"

225°

D

A

E

270°A

HF

(2) LIFTING LOOPS 0°

MANWAY

3 1

12"

M

LEVELCONTROL

C2

C

AIR INLET

6"B

135°

C

C L MB90°

HYDROPNEUMATIC STORAGE TANKS Our Hydropneumatic tanks are primarily used for private and public water systems for potable service. They can also be used in wastewater treatment plant applications. A properly designed and maintained system can give many years of trouble free and economical service. For proper selection and sizing of your potable hydropneumatic system, we suggest you contact your domestic water supply division of your State Health Division as you are required to meet health laws for your particular state.

The hydropneumatic tank outline drawing provided in this manual is for convenience and is intended as a guide only. As there are many types of controls systems, we can fabricate the vessel to meet those requirements. Fabrication of vessels to A.S.M.E. code with stamp or as a Wendland standard pressure tank is available at your option.

As these tanks are generally for potable service, great care must be taken in selection of interior tank linings. We suggest using a lining approved by the American Water Works Association per pamphlet AWWA D-102, latest revision.

Wendland Manufacturing can assist you in formulation and writing specifications for your particular hydropneumatic tank requirements. (See Engineer Specification No. W-400)

GENERAL NOTES: Hydropneumatic Tanks

1) See accessory details for alternate supports.

2) Manway is not required on tanks 36” or less. Inspection couplings will be installed if manway is not required. Manway is required for all lined tanks other than galvanized.

3) Vertical legs dimension can be changed as required.

4) See Engineer Specification W-400 for a written specification for this tank.

OVERALL LENGTH

1/2" PRESSUREGAUGE

OUTLET

HORIZONTAL HYDROPNEUMATIC TANKDRAIN

6"

G

MANWAY2

M

1

C L

LIFT LUGS

RELIEF

6" A INLETB

DIA

MET

ER

E

6"

F

E

GF

LC

SIGHT GLASSD

C 6"

D

CBA

WENDLAND MANUFACTURING CORP. 10-01-2004 10

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AIR RECEIVER TANKS

Wendland’s air receivers are utilized with air compressors for storage and improved operation of air systems. The vessel provides storage capacity permitting proper pressure and volume requirements during peak usage when normal compressor output is exceeded. Along with reducing air-entrained moisture and oil which settles during the storage period, it reduces pulsation in the systems due to peak requirements and helps extend the lifetime of the compressor. The drawings for air receivers in this manual are intended as a guide and are for customer convenience. Wendland Manufacturing Corporation can assist you in formulation and writing specifications for your air receiver requirements for higher operating pressures.

AIR RECEIVER TANK NOTES

1) See accessory details for alternate supports. 2) Manway is not required on tanks 36” or less.

Inspection couplings will be installed if manway is not required. Manway will be required for lined tanks other than galvanized. Manway size will be 12” x 16” unless otherwise specified.

3) Vertical legs dimensions can be changed as

required. 4) See Engineer Specification W-500 for a written

specification for this tank.

VERTICAL AIR RECEIVER TANK

F

AM

" Diameter

" OVE

RHEA

DS

12" 31

M

DRAIN

C D

1/4" PRESSUREGAUGE

1" REGULATOR

AIR INLETSIZE OPTIONA

MANWAY2

B

E

AIR OUTLETSIZE OPTIONAL

30°

3/4" FCFor Field Testing

A

(2) LIFTINGLOOPS

3/4" FCFor Field Testing

RELEIF VALVESIZE & QTYOPTIONAL

C

D

C

C E B

OVERALL LENGTH

AIR OUTLETSIZE OPTIONAL

DRAIN

1" REGULATOR

AIR INLETSIZE OPTIONAL

RELIEF VALVESIZE & QTYOPTIONAL

HORIZONTAL AIR RECEIVER TANK

MANWAY2

M

1

1/4" PRESSUREGAUGE

DA C C

" Dia

met

e r

FF

E BEB

ADC

WENDLAND MANUFACTURING CORP. 10-01-2004 11

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STANDARD STORAGE TANKSDimensions Capacity Openings

OD Shell OAL(1) (ACTUAL "B" "G" ManwayCatalog No. In. In. In. gallons +/- 3) SQ. FT. Rel. VA Drain See Note

WS-24-3 (2) 24 36 51 91 28 1" 1" N/A WS-24-4 (2) 24 48 63 114 31 1" 1" N/A WS-24-5 (2) 24 60 75 137 40 1" 1" N/A WS-24-6 (2) 24 72 87 159 46 1" 1" N/A WS-24-7 (2) 24 84 99 182 53 1" 1" N/A WS-24-8 (2) 24 96 111 205 59 1" 1" N/A WS-30-4 (2) 30 48 66 185 45 1" 1" N/A WS-30-5 (2) 30 60 78 220 53 1" 1" N/A WS-30-6 (2) 30 72 90 256 60 1" 1" N/A WS-30-7 (2) 30 84 102 292 68 1" 1" N/A WS-30-8 (2) 30 96 114 328 75 1" 1" N/A WS-30-9 (2) 30 108 126 364 82 1" 1" N/A WS-36-4NM 36 48 68 271 54 1" 1-1/2" NoneWS-36-5NM 36 60 80 322 63 1" 1-1/2" NoneWS-36-6NM 36 72 92 374 73 1" 1-1/2" NoneWS-36-7NM 36 84 104 426 82 1" 1-1/2" NoneWS-36-8NM 36 96 116 478 92 1" 1-1/2" NoneWS-36-9NM 36 108 128 530 101 1" 1-1/2" NoneWS-36-10NM 36 120 140 581 110 1" 1-1/2" NoneWS-36-4 36 48 68 271 54 1" 1-1/2" Lined OnlyWS-36-5 36 60 80 322 63 1" 1-1/2" Lined OnlyWS-36-6 36 72 92 374 73 1" 1-1/2" Lined OnlyWS-36-7 36 84 104 426 82 1" 1-1/2" Lined OnlyWS-36-8 36 96 116 478 92 1" 1-1/2" Lined OnlyWS-36-9 36 108 128 530 101 1" 1-1/2" Lined OnlyWS-36-10 36 120 140 581 110 1" 1-1/2" Lined OnlyWS-42-4 42 48 70 380 67 1" 1-1/2" AllWS-42-5 42 60 82 451 78 1" 1-1/2" AllWS-42-6 42 72 94 522 89 1" 1-1/2" AllWS-42-7 42 84 106 593 100 1" 1-1/2" AllWS-42-8 42 96 118 663 110 1" 1-1/2" AllWS-42-9 42 108 130 734 121 1" 1-1/2" AllWS-42-10 42 120 142 805 132 1" 1-1/2" AllWS-42-11 42 132 154 875 148 1" 1-1/2" AllWS-42-12 42 144 166 946 154 1" 1-1/2" AllWS-42-13 42 156 178 1017 170 1" 1-1/2" AllWS-48-4 48 48 74 508 80 1-1/2" 2" AllWS-48-5 48 60 86 601 93 1-1/2" 2" AllWS-48-6 48 72 98 693 105 1-1/2" 2" AllWS-48-7 48 84 110 785 118 1-1/2" 2" AllWS-48-8 48 96 122 877 130 1-1/2" 2" AllWS-48-9 48 108 134 969 142 1-1/2" 2" AllWS-48-10 48 120 146 1061 155 1-1/2" 2" AllWS-48-11 48 132 158 1153 167 1-1/2" 2" AllWS-48-12 48 144 170 1245 180 1-1/2" 2" AllWS-48-13 48 156 182 1337 192 1-1/2" 2" AllWS-48-14 48 168 194 1429 205 1-1/2" 2" AllWS-48-15 48 180 206 1521 217 1-1/2" 2" All

(1)Overall length may vary depending on the type of head used and does not include supports (2)Also available as galvanized. Consult factory.NOTE: ALL LINED TANKS HAVE A 12" X 16" MANWAY. ALL UNLINED TANKS 42" OD AND OVER HAVE A 12" X 16" MANWAY

WENDLAND MANUFACTURING CORP. 10-01-2004 12

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STANDARD STORAGE TANKSDimensions Capacity Openings

OD Shell OAL(1) (ACTUAL "B" "G" ManwayCatalog No. In. In. In. gallons +/- 3) SQ. FT. Relief Drain See Note

WS-54-4 54 48 77 659 94 1-1/2" 2" AllWS-54-5 54 60 89 775 108 1-1/2" 2" AllWS-54-6 54 72 101 892 122 1-1/2" 2" AllWS-54-7 54 84 113 1009 136 1-1/2" 2" AllWS-54-8 54 96 125 1126 150 1-1/2" 2" AllWS-54-9 54 108 137 1243 164 1-1/2" 2" AllWS-54-10 54 120 149 1359 178 1-1/2" 2" AllWS-54-11 54 132 161 1476 192 1-1/2" 2" AllWS-54-12 54 144 173 1593 206 1-1/2" 2" AllWS-54-13 54 156 185 1710 220 1-1/2" 2" AllWS-54-14 54 168 197 1827 234 1-1/2" 2" AllWS-54-15 54 180 209 1943 248 1-1/2" 2" AllWS-54-16 54 192 221 2060 262 1-1/2" 2" AllWS-54-17 54 204 233 2177 276 1-1/2" 2" AllWS-60-4 60 48 78 831 114 1-1/2" 2" AllWS-60-5 60 60 90 975 130 1-1/2" 2" AllWS-60-6 60 72 102 1119 146 1-1/2" 2" AllWS-60-7 60 84 114 1263 162 1-1/2" 2" AllWS-60-8 60 96 126 1407 177 1-1/2" 2" AllWS-60-9 60 108 138 1551 193 1-1/2" 2" AllWS-60-10 60 120 150 1694 208 1-1/2" 2" AllWS-60-11 60 132 162 1838 224 1-1/2" 2" AllWS-60-12 60 144 174 1982 240 1-1/2" 2" AllWS-60-13 60 156 186 2126 256 1-1/2" 2" AllWS-60-14 60 168 198 2270 272 1-1/2" 2" AllWS-60-15 60 180 210 2414 287 1-1/2" 2" AllWS-60-16 60 192 222 2558 302 1-1/2" 2" AllWS-60-17 60 204 234 2701 318 1-1/2" 2" AllWS-60-18 60 216 246 2845 334 1-1/2" 2" AllWS-60-19 60 228 258 2989 350 1-1/2" 2" AllWS-60-20 60 240 270 3133 366 1-1/2" 2" AllWS-60-21 60 252 282 3277 381 1-1/2" 2" AllWS-66-4 66 48 82 1033 135 1-1/2" 2" AllWS-66-5 66 60 94 1208 152 1-1/2" 2" AllWS-66-6 66 72 106 1382 169 1-1/2" 2" AllWS-66-7 66 84 118 1557 186 1-1/2" 2" AllWS-66-8 66 96 130 1731 203 1-1/2" 2" AllWS-66-9 66 108 142 1905 221 1-1/2" 2" AllWS-66-10 66 120 154 2080 237 1-1/2" 2" AllWS-66-11 66 132 166 2254 254 1-1/2" 2" AllWS-66-12 66 144 178 2428 271 1-1/2" 2" AllWS-66-13 66 156 190 2603 289 1-1/2" 2" AllWS-66-14 66 168 202 2777 306 1-1/2" 2" AllWS-66-15 66 180 214 2952 323 1-1/2" 2" AllWS-66-16 66 192 226 3126 340 1-1/2" 2" AllWS-66-17 66 204 238 3300 357 1-1/2" 2" AllWS-66-18 66 216 250 3475 374 1-1/2" 2" AllWS-66-19 66 228 262 3649 391 1-1/2" 2" AllWS-66-20 66 240 274 3824 409 1-1/2" 2" AllWS-66-21 66 252 286 3998 426 1-1/2" 2" All

(1)Overall length may vary depending on the type of head used and does not include supports (2)Also available as galvanized. Consult factory.

NOTE: ALL LINED TANKS HAVE A 12" X 16" MANWAY. ALL UNLINED TANKS 42" OD AND OVER HAVE A 12" X 16" MANWAY

WENDLAND MANUFACTURING CORP. 10-01-2004 13

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STANDARD STORAGE TANKSDimensions Capacity

OD Shell OAL (ACTUAL "B" "G" ManwayCatalog No. In. In. In. gallons +/- 3) SQ. FT. Rel. VA Drain See Note

WS-72-5 72 60 96 1469 172 1-1/2" 2" AllWS-72-6 72 72 108 1677 191 1-1/2" 2" AllWS-72-7 72 84 120 1885 210 1-1/2" 2" AllWS-72-8 72 96 132 2093 229 1-1/2" 2" AllWS-72-9 72 108 144 2301 248 1-1/2" 2" AllWS-72-10 72 120 156 2509 267 1-1/2" 2" AllWS-72-11 72 132 168 2717 286 1-1/2" 2" AllWS-72-12 72 144 180 2924 304 1-1/2" 2" AllWS-72-13 72 156 192 3132 323 1-1/2" 2" AllWS-72-14 72 168 204 3340 342 1-1/2" 2" AllWS-72-15 72 180 216 3548 360 1-1/2" 2" AllWS-72-16 72 192 228 3756 379 1-1/2" 2" AllWS-72-17 72 204 240 3964 398 1-1/2" 2" AllWS-72-18 72 216 252 4172 417 1-1/2" 2" AllWS-72-19 72 228 264 4380 438 1-1/2" 2" AllWS-72-20 72 240 276 4587 457 1-1/2" 2" AllWS-72-22 72 264 300 5003 495 1-1/2" 2" AllWS-72-24 72 288 336 5211 514 1-1/2" 2" AllWS-84-5 84 60 103 2082 208 1-1/2" 2" AllWS-84-6 84 72 115 2366 230 1-1/2" 2" AllWS-84-7 84 84 127 2649 252 1-1/2" 2" AllWS-84-8 84 96 139 2933 274 1-1/2" 2" AllWS-84-10 84 120 163 3500 318 1-1/2" 2" AllWS-84-12 84 144 187 4068 362 1-1/2" 2" AllWS-84-14 84 168 211 4635 406 1-1/2" 2" AllWS-84-16 84 192 235 5202 450 1-1/2" 2" AllWS-84-18 84 216 259 5769 494 1-1/2" 2" AllWS-84-20 84 240 283 6337 538 1-1/2" 2" AllWS-84-22 84 264 307 6904 582 1-1/2" 2" AllWS-84-24 84 288 331 7471 626 1-1/2" 2" AllWS-96-5 96 60 108 2833 250 1-1/2" 2" AllWS-96-6 96 72 120 3203 275 1-1/2" 2" AllWS-96-7 96 84 132 3573 300 1-1/2" 2" AllWS-96-8 96 96 144 3944 325 1-1/2" 2" AllWS-96-10 96 120 168 4684 375 1-1/2" 2" AllWS-96-11 96 132 180 5054 400 1-1/2" 2" AllWS-96-12 96 144 192 5425 425 1-1/2" 2" AllWS-96-14 96 168 216 6165 475 1-1/2" 2" AllWS-96-16 96 192 240 6905 525 1-1/2" 2" AllWS-96-18 96 216 264 7646 575 1-1/2" 2" AllWS-96-20 96 240 288 8386 625 1-1/2" 2" AllWS-96-22 96 264 312 9127 675 1-1/2" 2" AllWS-96-24 96 288 336 9,867 725 1-1/2" 2" AllWS-96-32 96 384 432 12,829 925 1-1/2" 2" All

(1)Overall length may vary depending on the type of head used and does not include support(2)Also available as galvanized. Consult factory.NOTE: ALL LINED TANKS HAVE A 12" X 16" MANWAY. ALL UNLINED TANKS 42" OD AND OVER HAVE A 12" X 16" MANWAY

Openings

WENDLAND MANUFACTURING CORP. 10-01-2004 14

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FLASH TANKS

Our flash tanks are intended for flashing of high-pressure condensate into steam. It can also be used for cooling low-pressure steam prior to return to boiler, condensate receiver, or for discharge into sewer. The flash tank drawings in this manual are our standards. We can custom fabricate each vessel to your exact requirements. We offer, at customer option, an inlet spray pipe. The area of the drilled holes in the spray pipe will be equal to the cross sectional area of the pipe. The Flash tank exterior will be power wire brushed and painted with one coat of standard shop primer. Galvanized tanks are available at customer option. Tanks larger than 36”

diameter will require a manway to meet A.S.M.E. code specifications. Wendland Manufacturing Corporation will make every effort to assist you in formulation and writing specifications for your flash tank requirements.

FLASH TANK NOTES

1. Flash tank material stocked is normally for 150 psi. Contact factory if you require different size or design pressure.

2. Vertical flash tanks are also available. 3. See Engineering Specification W-600 for a

written specification for this tank.

FLASH TANK

SPRAYPIPE

INSPECTIONOPENINGS

Overall Length

OUTLETSIZEOPTIONAL

B

E

VENT5" D

INLETSIZEOPTIONAL

" Dia

met

e r

DRAINC

A

5"E

WENDLAND MANUFACTURING CORP. 10-01-2004 15

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FLASH TANKS

MODEL

SIZE

CAPACITY GALLONS

“A” INLET

“B” OUTLET

“C” DRAIN

“D” VENT

“E” INSP.

PIPE SIZE X LENGTH W/HOLE QTY X HOLE DIA.

FT-15 12” X 30” 15 1” 2” 1” 2” N/A 1” X 18” LG. W/(18) 1/4”

FT-24 12” X 50” 24 1-1/4” 2” 1” 2” N/A 1-1/4” X 30” LG. W/(30) 1/4”

FT-30 14” X 50” 30 1-1/4” 2” 1” 2” 2-1/2” 1-1/2” x 30” LG. W/(30) 1/4”

FT-40 16” X 50” 40 1-1/2” 2” 1” 2” 1-1/2” 1-1/2” X 42” LG. W/(42) 1/4”

FT-60 16” X 70” 60 1-1/2” 2” 1” 2” 1-1/2” 1-1/2” X 42” LG. W/(42) 1/4”

FT-80 20” X 60” 80 1-1/2” 2” 1-1/2” 2” 2” 1-1/2” X 42” LG. W/(42) 1/4”

FT-100 20” X 72” 100 2” 2” 1-1/2” 2” 2” 2” X 45” LG. W/(45) 5/16”

FT-120 24” X 61” 120 2” 2” 1-1/2” 2” 2” 2” X 45” LG. W/(45) 5/16”

FT-140 24” X 73” 140 2” 2” 1-1/2” 2” 2” 2” X 45” LG. W/(45) 5/16”

FT-175 30” X 65” 175 3” 2” 2” 2” 2” 3” X 60” LG. W/(66) 3/8”

FT-250 30” X 89” 250 3” 2” 2” 2” 2” 3” X 60” LG. W/(66) 3/8”

LENGTH (INCHES) AS REQUIRED

AREA OF DRILLED HOLES TOEQUAL OR EXCEED CROSSSECTIONAL AREA OF PIPE3 HOLES PER ROW

SIZE AS REQ'D

PIPE SIZEAS REQ'D

90°90°

CAP

OPTIONAL SPRAY PIPE

MNPT

FLASH TANK SIZING CHART

Flash Tank Capacity (Gallons)

Condensate GPM

15 0 to 15

24 16 to 22

30 23 to 30

40 31 to 40

60 41 to 60

80 61 to 80

100 81 to 100

120 101 to 120

140 101 to 150

175 151 to 200

250 201 to 265

WENDLAND MANUFACTURING CORP. 10-01-2004 16

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EXPANSION TANKS

Wendland’s standard expansion tank allows for the expansion and contraction of the hydronic system and provides for proper pressurization under different operating conditions. We recommend using ASHRAE’s latest guide and data book for determining your tank volume requirements. The catalog “C” model expansion tank drawing is our standard tank. Please consult the factory for expansion tanks built to your specific specifications if changes are required. Our expansion tanks are designed for 150 psi A.S.M.E. code with stamp and are tested at 225 psi. The “C” model tanks are thoroughly power wire brushed and prime painted prior to shipment. The “CG” model is our standard hot dipped galvanized expansion tank.

WENDLAND MANUFACTURING CORP 10-01-2004 17

A.S.M.E. CODE EXPANSION TANK NOTES 1) Tanks are designed, constructed, and

stamped in accordance with Section VIII, Division 1 for the A.S.M.E. Code for unfired pressure vessels.

2) Tank exterior to be prime painted with one coat of standard shop primer.

3) Inspection openings are provided on all Expansion tanks as required by A.S.M.E. code.

4) See Engineer Specification W-700 for a written specification for this tank.

A.S.M.E. CODE EXPANSION TANK

DRAIN

OVERALL LENGTH

O D E

CD

C L

BB

(2) 1/2" GAUGEGLASS FITTINGS

AA

E

INSPECTIONOPENINGS

E

INLET1/4 TANKLENGTH

C D

C L

2

3

OVERHEAD EXPANSION TANK HANGING BRACKET NOTES HANGING BRACKETS 1. Maximum total weight capacity is 4000

A

B

BOLT HOLE CENTERS

1

C

D

Tank Dia.

Dim. “A”

Dim. “B”

Dim. “C”

Hole Size “D”

12” 18” 24” 2” 1/2” 14” 20” 26” 2” 1/2” 16” 22” 28” 2” 1/2” 18” 24” 30” 2” 1/2” 20” 26” 32” 3” 3/4” 24’ 30” 36” 3” 3/4” 30” 36” 42” 3” 3/4” 36” 42” 48” 3” 3/4”

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WENDLAND MANUFACTURING CORP 10-01-2004 18

A.S.M.E. CODE EXPANSION - COMPRESSION TANKS (150 PSI)

MODEL

SIZE

CAPACITY GALLONS

DIMENSION “E”

“C” DRAIN

“D” INLET

C-15 12” X 30” 15 7” 3/4” 3/4”

C-24 12” X 50” 24 7” 3/4” 3/4”

C-30 14” X 50” 30 8” 3/4” 3/4”

C-40 16” X 50” 40 9” 3/4” 3/4”

C-60 16” X 70” 60 9” 3/4” 3/4”

C-80 20” X 60” 80 12” 3/4” 3/4”

C-100 20” X 72” 100 12” 3/4” 3/4”

C-120 24” X 61” 120 14” 3/4” 3/4”

C-140 24” X 73” 140 14” 3/4” 3/4”

C-175 30” X 65” 175 17” 1” 1”

C-250 30” X 89” 250 17” 1” 1”

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WENDLAND MANUFACTURING CORP. 10-01-2004 19

BLOW DOWN TANKSThe Wendland blow-down tanks are fabricatedwith 3/8” thick heads and shell and are inspectedand stamped in accordance with the latest ASMEcode specifications, under Section VIII, Division 1for 150 psi design pressure at 300° F. They arealso registered with the National Board of Boilerand Pressure Vessel Inspectors.

Each tank includes an internal wear plate, an inletconnection, an outlet connection with internal elland pipe, a vent connection, a cold water inletconnection, and other connections as shown onour standard drawing.

Each tank also includes a 4” X 6” Handhole or a12” X 16” Manway depending on the size of thetank.If the governing authority requires changes,Wendland can fabricate the custom designedvessel to your requirements.

Tank exteriors are painted with one coat of ourstandard shop primer.

Vertical Blow Down Tank Notes

1. See Support section for supports available.2. Vertical leg dimensions can be changed as

required.3. See Engineer Specification W-800 for a

written specification for this tank.SIPHONBREAKER

SCHEDULE40 PIPE

VERTICAL BLOW DOWN TANK

DRAIN

8"

(2) LIFTING LOOPS

" Diameter

D

G

8"SH

ELL

LENG

TH

12"2

6"

Cold WaterInlet

6"J

Sight Glass

A

H

Inlet

A

PressureGauge

C

H C GJ

6" WIDEWEAR PLATE3/8" THICK

F

6"

1

C 4"L

Thermomete5"

H

B

Outlet

Vent

F

M

BC L

M

E

45°

180° WEARPLATE

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WENDLAND MANUFACTURING CORP. 10-01-2004 20

Horizontal Blow Down Tank Notes

1. See Support Section for supports available2. See Engineer Specification W-800 for a written specification for this tank.

Model No.& Size

BoilerHP Gallons Inlet Vent Outlet Drain Inspection

BD243V 5 to 50 91 1” 2-1/2” 1-1/2” 1-1/2” 4”X6” HH24” X 36”

BD305V 51 to 100 220 1” 2-1/2” 1-1/2” 1-1/2” 4”X6” HH30” X 60”

BD365V 101 to 130 322 1-1/4” 3” 2” 1-1/2” 4”X6” HH36” X 60”

BD367V 101 to 170 426 1-1/4” 3” 2” 1-1/2” 4”X6” HH36” X 84”

BD425V 101 to 175 448 1-1/2” 4” 2-1/2" 2" 12”X16” MW42” X 60”

BD485V 151 to 200 601 2” 6” 4” 2” 12”X16” MW48” X 60”

BD604V 201 & Up 837 2-1/2” 8” 6” 2” 12”X16” MW60” X 48”

OVERALL LENGTH

Relief

HORIZONTAL BLOW DOWN TANK

SiphonBreaker

Vent

Outlet

6"

B

C

3/8" ThickWear Plate

F1

DRAIN

E E

F

3/4" Cold WaterInlet

" Diam

eter

Inlet

A

M

InspectionManway

F

D

A

C

M

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WENDLAND MANUFACTURING CORP. 10-01-2004 21

AIR SEPARATOR TANKS

Our air separator tanks are intended forseparation of air and water.

The air separator tank drawings in this manualare our standards. We can custom fabricateeach vessel to your exact requirements.

Air separator tank exterior will be power wirebrushed and painted with one coat of standardshop primer. Tanks larger than 36” diameterwill require a manway to meet A.S.M.E. codespecifications.

AIR SEPARATOR TANK NOTES

1. All separators with 3” in/out and below donot have skirts.

2. Larger sizes of in line air separators areavailable upon request.

3. Hanger lugs can be supplied in lieu of skirtif requested.

4. See Engineer Specification W-900 for awritten specification for this tank.

AIR SEPARATOR TANK (WITHOUT STRAINER)

"C"

1-1/2" NPT

" OD

OAL

"A"

OUTLET

6"SKIRT

1" NPT

C L

C L

1/2" NPT

C L

"B"

INLET

MODEL IN/OUT DIA. OAL A B C WT. NOZZ. GPM

WASO-2C 2" 12" 30" 9" 12" 13-3/8" 52# 56WASO-2.5C 2-1/2" 12" 30" 9" 12" 15-5/8" 53# 90WASO-3C 3" 12" 30" 9" 12" 16-1/4" 55# 170

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WENDLAND MANUFACTURING CORP. 10-01-2004 22

AIR SEPARATOR TANKS

" OD

"C"

1-1/2" NPT

If IN/OUT1" NPT (2" THRU 2" NPT (8" & ABO

OAL

OUTLET

"A"

6"

AIR SEPARATOR TANK (WITHOUT STRAINER)

SKIRT

C L

C L

1/2" NPT

C L

"B"

INLET

" OD

"C"

1-1/2" NPT

STRAINER

If IN/OUT1" NPT (2" THRU 6")2" NPT (8" & ABOVE)

OAL

OUTLET

"A"

6"

AIR SEPARATOR TANK (WITH T304 STAINLESS STEEL STRAINER)

SKIRT

C L

1/2" NPT

C L

C L

"B"

INLET

MODEL IN/OUT DIA. OAL A B C WT. NOZZ. GPMWASO-30 3" 12" 30" 9" 12" 22" 75# 170WASO-40 4" 16" 33" 9-1/2" 14" 26" 53# 300WASO-50 5" 20" 42" 12" 18" 30" 195# 500WASO-60 6" 24" 42" 12" 18" 34" 210# 700WASO-80 8" 30" 53" 15-1/2" 22" 40" 440# 1400

WASO-100 10" 36" 64" 16" 32" 46" 635# 2100WASO-120 12" 42" 67" 18-1/2" 30" 54" 1000# 3000

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;601 West 11th P.O. Box 808

San Angelo, TX 76902 Phone: (325) 655-6778

Fax: (325) 655-0325 www.wendlandmfg.com

ENGINEERING

SPECIFICATIONS

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WENDLAND MANUFACTURING CORP. 10-01-2004 23

ENGINEERING SPECIFICATION NO. W-100

WATER STORAGE TANKS

Furnish and install ______(quantity) ________________ (vertical or horizontal) storage tank(s),Wendland Model Number ____________(Consult chart). Tank(s) to be ______” diameter by_________” (OAL or Shell) with a capacity of _____________ gallons.

Provide supports (legs) (skirt) (saddles) to elevate the tank ______” high. Tank to be providedwith manway or inspection openings and connections the size and type as shown on the plans ordrawings. Provide lifting lugs for handling.

The tank shall be:1. Electrically welded to produce smooth and uniform welds with no undercut, 2. ASME, Section VIII, Division 1 inspected and stamped for _______ psig design pressure,3. Registered with the National Board if required,4. Hydrostatically tested at one and one-half times the design pressure.

The engineer shall be provided with an ASME U-1(a) form, signed, and dated by an authorizedinspector.

The exterior of the tank shall be wire brush cleaned per SSPC-SP-3 and painted with one coat ofWendland Standard Primer (can be changed to fit your application). The interior shall be_________________(cleaned per SSPC-SP-3)/(Commercial sandblasted per SSPC-SP-6)/ (Nearwhite sandblasted per SSPC-SP-10)/(White metal sandblast per SSPC-SP-5) and lined perSpecification Number ________________.

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ENGINEERING SPECIFICATION NO. CW-100

CHILL WATER/BUFFER TANK

WENDLAND MANUFACTURING CORP. 10-01-2004 24

1.01 SCOPE OF WORK

This specification shall govern the furnishing of all materials, labor and equipment to fabricate and deliver a chill water/buffer tank the size and capacity as shown on the plans. The tank shall be designed, constructed, and stamped in accordance with the latest edition of the ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 for 125 psi working pressure at 200°F.

1.02 CHILL WATER/BUFFER TANK

The tank manufacturer is to supply all and any items welded to the tank. Any items or components screwed or bolted to the tank are to be supplied by the vessel installer. The manufacturer shall furnish to the ENGINEER six copies of SHOP DRAWINGS that clearly confirm that the tank will be fabricated in accordance with the code. Prior to delivery, the Manufacturer shall furnish to the ENGINEER two copies of Form U-1/U-1A, Manufacturer’s Data Report for Pressure Vessels.

1.03 MANUFACTURER’S The tank shall be a Wendland Manufacturing Corp. Model No. CW-Model ________

or approved equal. 1.04 CONSTRUCTION

A. The tank shall have appurtenances as shown on the Plans and specified herein. These connections and appurtenances shall include but not be limited to the following:

i) An ASME nameplate must be permanently attached to the tank. ii) An access manhole with cover and gasket shall be installed in

accordance with A.S.M.E. Code requirements and manufacturer’s standard practice when required.

iii) The tank will be constructed of carbon steel and of vertical design with a base skirt.

iv) The tank exterior shall be primer painted. v) Set of lifting lugs. vi) All flanges shall be 150# standard type ANSI B16.5, raised face type,

forged of Specification SA-105 steel. vii) All screwed couplings shall be 3000# half or full couplings of forged

carbon steel meeting Specification SA-105. viii) If required, the tank manufacturer shall utilize spot radiography on the

Head to Shell girth weld and spot radiography on the Shell to Shell girth welds all fully meeting the afore stated codes.

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ENGINEERING SPECIFICATION NO. CW-100

CHILL WATER/BUFFER TANK

WENDLAND MANUFACTURING CORP. 10-01-2004 25

1.05 OPTIONAL REQUIREMENTS

A. The tank can be epoxy lined. Tanks lined with epoxy lining shall be equipped with the number and size of magnesium anode rods sufficient to provide adequate protection for the tank lining.

B. The exterior of the tank can be covered with 2” fiberglass insulation and 14

gauge metal jacket.

C. The tank can be furnished with non-ferrous tank connections.

D. The tank can be furnished with internal baffle(s).

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WENDLAND MANUFACTURING CORP. 10-01-2004 26

ENGINEERING SPECIFICATION NO. W-200

HOT WATER HEATERS

Furnish and install ______(quantity) ________________ (vertical or horizontal) water heatertank(s), Wendland Model Number ____________(Consult chart). Tank(s) to be ______”diameter by _________” (OAL or Shell) with a capacity of _____________ gallons.

Provide supports (legs) (skirt) (saddles) to elevate the tank ______” high. Tank to be providedwith manway or inspection openings and connections the size and type as shown on the plans ordrawings. Provide lifting lugs for handling.

The heating coil shall be Wendland Model Number _______________(Consult chart fornumber) sized to heat __________ gallons per hour from _____°F. to ______°F. with steam inthe tubes at _______psig (or boiler water at ______°(EWT) and _____°(LWT).) The coiltubesheet shall be _______________(steel or naval/bronze). The heating coil shall have aminimum of _______ sq. ft. of heating surface and shall be constructed so that the entire coil canbe removed from the tank for cleaning and inspection.

The tank shall be:1. Electrically welded to produce smooth and uniform welds with no undercut, 2. ASME, Section VIII, Division 1 inspected and stamped for _______ psig design pressure,3. Registered with the National Board if required,4. Hydrostatically tested at one and one-half times the design pressure.

The engineer shall be provided with an ASME U-1(a) form, signed, and dated by an authorizedinspector.

The exterior of the tank shall be wire brush cleaned per SSPC-SP-3 and painted with one coat ofWendland Standard Primer (can be changed to fit your application). The interior shall be_________________(cleaned per SSPC-SP-3) (Commercial sandblasted per SSPC-SP-6) (Nearwhite sandblasted per SSPC-SP-10) (White metal sandblast per SSPC-SP-5) and lined perSpecification Number ________________.

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WENDLAND MANUFACTURING CORP. 10-01-2004 27

ENGINEERING SPECIFICATION NO. W-300

FIRE PROTECTION TANKS

Furnish and install ______(quantity) horizontal Fire Protection tank(s), Wendland ModelNumber ____________(consult chart). Tank(s) to be ______” diameter by _________”(OAL or Shell) with a capacity of _____________ gallons.

Provide two (2) Style II saddles to elevate the tank ______” high. Tank to be provided withmanway and connections the size and type as shown on the plans or drawings. Provide liftinglugs for handling.

The tank shall be:1. Electrically welded to produce smooth and uniform welds with no undercut, 2. ASME, Section VIII, Division 1 inspected and stamped for _______ psig design pressure,3. Registered with the National Board if required,4. Hydrostatically tested at one and one-half times the design pressure.

The engineer shall be provided with an ASME U-1(a) form, signed, and dated by anauthorized inspector.

The exterior of the tank shall be wire brush cleaned per SSPC-SP-3 and painted with one coatof Wendland Standard Primer (can be changed to fit your application). The interior shall be_________________(cleaned per SSPC-SP-3) (Commercial sandblasted per SSPC-SP-6)(Near white sandblasted per SSPC-SP-10) (White metal sandblast per SSPC-SP-5) and linedper Specification Number ________________.

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ENGINEERING SPECIFICATION NO. W-400

HYDROPNEUMATIC STORAGE TANK

WENDLAND MANUFACTURING CORP. 10-01-2004 28

PART 1 - GENERAL

1.01 SCOPE OF WORK

This specification shall govern the furnishing of all materials, labor and equipment tofabricate and deliver a hydropneumatic pressure tank the size and capacity as shown onthe plans. The tank shall be designed, constructed, and stamped in accordance with thelatest edition of the ASME Boiler and Pressure Vessel Code, Section VIII, Division 1.Tank manufacturer shall have been in the ASME Vessel manufacturing business for aminimum of five (5) years.

PART 2 - PRODUCTS

2.01 HYDROPNEUMATIC TANK

The tank manufacturer is to supply all and any items welded to the tank. Any items orcomponents screwed or bolted to the tank are to be supplied by the vessel installer. Themanufacturer shall furnish to the ENGINEER six copies of SHOP DRAWINGS thatclearly confirm that the tank will be fabricated in accordance with the code. Prior todelivery, the Manufacturer shall furnish to the ENGINEER two copies of Form U-1/U-1A, Manufacturer’s Data Report for Pressure Vessels.

2.02 MANUFACTURER’SThe tank shall be a Wendland Manufacturing Corp. Model No. HP-Model ________ orapproved equal.

2.03 ACCESSORIES

A. The tank shall have appurtenances as shown on the Plans and specified herein.These connections and appurtenances shall include but not be limited to thefollowing:

i) An ASME nameplate must be permanently attached to the tank. ii) An access manhole with cover and gasket shall be provided the size and

location as shown on the plans.iii) The tank will be provided with a drain the size and location as shown on

the plans.iv) The tank shall be fitted with inlet/outlet connections the size and location

as shown on the plans.v) Threaded nozzles shall be 3,000 pound for sight glass assembly, probes,

air supply, and pressure relief valves.vi) Set of lifting lugs.vii) Sight glass and pressure gauge as specified elsewhere in these

specifications.

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ENGINEERING SPECIFICATION NO. W-400

HYDROPNEUMATIC STORAGE TANK

WENDLAND MANUFACTURING CORP. 10-01-2004 29

viii) Steel saddles shall29vided with the tank and installed on foundationsas shown on the plans.

B. All flanges shall be 150# standard type ANSI B16.5, raised face type, forged of

Specification SA-105 steel. C. All screwed couplings shall be 3000# half or full couplings of forged carbon steel

meeting Specification SA-105. D. Do not provide coupling at center of heads. Weld fabrication holes in each head

up as per the Code and grind flush inside and out. E. If required, the tank manufacturer shall utilize spot radiography on the Head to

Shell girth weld and spot radiography on the Shell to Shell girth welds all fullymeeting the afore stated codes.

F. The tank manufacturer shall calculate thickness of the steel to withstand the

highest expected working pressure with a safety factor on both Heads and Shell asrequired by the most current edition of the ASME Code.

G. The tank manufacturer shall calculate the Shell thickness so as not to have

internal or external stiffener rings.

PART 3 - PAINTING AND PROTECTIVE COATING

3.01 PAINT

A. The tank shall be prepared, blasted, cleaned, primed, and finish coated on theoutside and inside.

B. The inside finish shall be to the “Standard Specifications for Painting and

Repainting Steel Tanks” of the AWWA, D-102, latest edition, and revision, InsideSystem #1. The coating system shall be a two- (2) coat system with a total dryfilm thickness of 8-10 mils.

C. The outside finish coating system shall consist of two (2) coats of Hi-build epoxy

and one (1) coat of Urethane enamel. The total dry film thickness shall be 6-8mils. Owner shall approve color.

D. All protective coatings applied to this vessel shall conform to ANSI/NSF

Standards for potable water service.

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ENGINEERING SPECIFICATION NO. W-400

HYDROPNEUMATIC STORAGE TANK

WENDLAND MANUFACTURING CORP. 10-01-2004 30

PART 4 - SUBMITTALS

I. The Contractor shall furnish for submittal six (6) sets of shop drawings depicting thefollowing prior to fabrication: A. Design and Construction Notes B. Material and Inspection Notes C. Schedule of Openings D. Weld Attachment Details E. Protective Coating System F. Design Calculations

Fabrication may commence after approval of shop drawings.

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WENDLAND MANUFACTURING CORP. 10-01-2004 31

ENGINEERING SPECIFICATION NO. W-500

AIR RECEIVER TANKS

Furnish and install ______(quantity) ________________ (vertical or horizontal) air receivertank(s), Wendland Model Number ____________(consult chart). Tank(s) to be ______”diameter by _________” (OAL or Shell) with a capacity of _____________ gallons.

Provide supports (legs) (skirt) (saddles) to elevate the tank ______” high. Tank to be providedwith manway or inspection openings and connections the size and type as shown on the plans ordrawings. Provide lifting lugs for handling.

The tank shall be:1. Electrically welded to produce smooth and uniform welds with no undercut, 2. ASME, Section VIII, Division 1 inspected and stamped for _______ psig design pressure,3. Registered with the National Board if required,4. Hydrostatically tested at one and one-half times the design pressure.

The engineer shall be provided with an ASME U-1(a) form, signed, and dated by an authorizedinspector.

The exterior of the tank shall be wire brush cleaned per SSPC-SP-3 and painted with one coat ofWendland Standard Primer (can be changed to fit your application). The interior shall be_________________(cleaned per SSPC-SP-3) (Commercial sandblasted per SSPC-SP-6) (Nearwhite sandblasted per SSPC-SP-10) (White metal sandblast per SSPC-SP-5) and lined perSpecification Number ________________.

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WENDLAND MANUFACTURING CORP. 10-01-2004 32

ENGINEERING SPECIFICATION NO. W-600

FLASH TANKS

Furnish and install ______(quantity) vertical or horizontal flash tank(s), Wendland ModelNumber ____________(consult chart). Tank(s) to be ______” diameter by _________” (OALor Shell) with a capacity of _____________ gallons.

Provide supports to elevate the tank _____” high. Include ______” inlet connection with internalspray pipe perforated with holes equal to the cross sectional area of the pipe. Tank to beprovided with inspection openings and standard connections for the outlet, drain, and vent, thesize and type as shown on the plans or drawings.

The tank shall be:1. Electrically welded to produce smooth and uniform welds with no undercut, 2. ASME, Section VIII, Division 1 inspected and stamped for 150 psig design pressure at

_____° design temperature.3. Registered with the National Board if required,4. Hydrostatically tested at one and one-half times the design pressure.

The engineer shall be provided with an ASME U-1(a) form, signed, and dated by an authorizedinspector.

The exterior of the tank shall be wire brush cleaned per SSPC-SP-3 and painted with one coat ofWendland Standard Primer.

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WENDLAND MANUFACTURING CORP. 10-01-2004 33

ENGINEERING SPECIFICATION NO. W-700

EXPANSION TANKS

Furnish and install ______(quantity) horizontal expansion tank(s), Wendland Model Number____________(consult chart). Tank(s) to be ______” diameter by _________” (OAL or Shell)with a capacity of _____________ gallons.

(OPTION: Provide two (2) overhead hanging brackets) Tank to be provided with inspectionopenings and standard connections for the inlet, drain, and gauge glass, the size and type asshown on the plans or drawings.

The tank shall be:1. Electrically welded to produce smooth and uniform welds with no undercut, 2. ASME, Section VIII, Division 1 inspected and stamped for 150 psig design pressure,3. Registered with the National Board if required,4. Hydrostatically tested at one and one-half times the design pressure.

The engineer shall be provided with an ASME U-1(a) form, signed, and dated by an authorizedinspector.

Tank(s) shall be ____________(painted or galvanized). If painted, the exterior of the tank shallbe wire brush cleaned per SSPC-SP-3 and painted with one coat of Wendland Standard Primer.If galvanized, both interior and exterior will be hot dipped galvanized.

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WENDLAND MANUFACTURING CORP. 10-01-2004 34

ENGINEERING SPECIFICATION NO. W-800

BLOW DOWN TANKS

Furnish and install ______(quantity) ________________ (vertical or horizontal) blow-downtank(s), Wendland Model Number ____________(consult chart). Tank(s) to be ______”diameter by _________” (OAL or Shell) with a capacity of _____________ gallons.

Provide supports (legs) (skirt) (saddles) to elevate the tank ______” high. Tank to be providedwith inspection openings (4”x6” handhole or 12”x16” manway), inlet connection ____” (malethreaded pipe or flanged), vent connection _____”(female threaded coupling or flanged), outletconnection _____” (Female threaded coupling or flanged), and other threaded couplings fordrain, thermometer, cold water inlet, pressure gauge, and gauge glass, the size and type as shownon the plans or drawings. Include also an internal carbon steel 3/8” thick wear plate. Tank headsand shell to be minimum 3/8” thick plate to allow for internal corrosion. Provide lifting lugs forhandling.

The tank shall be:1. Electrically welded to produce smooth and uniform welds with no undercut, 2. ASME, Section VIII, Division 1 inspected and stamped for _______ psig design pressure,3. Registered with the National Board if required,4. Hydrostatically tested at one and one-half times the design pressure.

The engineer shall be provided with an ASME U-1(a) form, signed, and dated by an authorizedinspector.

The exterior of the tank shall be wire brush cleaned per SSPC-SP-3 and painted with one coat ofWendland Standard Primer.

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WENDLAND MANUFACTURING CORP. 10-01-2004 35

ENGINEERING SPECIFICATION NO. W-900

AIR SEPARATION TANKS

Furnish and install ______(quantity) ________________ vertical air separator tank(s), WendlandModel Number ____________(consult chart). Tank(s) to be ______” diameter by _________”long with a capacity of _____________ gallons.

Provide 6” high skirt. The separator shall be provided _______(with or without) strainer. Tankto be provided with manway or inspection openings and connections the size and type as shownon the plans or drawings. Provide lifting lugs for handling.

The tank shall be:1. Electrically welded to produce smooth and uniform welds with no undercut, 2. ASME, Section VIII, Division 1 inspected and stamped for _______ psig design pressure,3. Registered with the National Board if required,4. Hydrostatically tested at one and one-half times the design pressure.

The engineer shall be provided with an ASME U-1(a) form, signed, and dated by an authorizedinspector.

The exterior of the tank shall be wire brush cleaned per SSPC-SP-3 and painted with one coat ofWendland Standard Primer.

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;601 West 11th P.O. Box 808

San Angelo, TX 76902 Phone: (325) 655-6778

Fax: (325) 655-0325 www.wendlandmfg.com

SUPPORT ACCESSORIES

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WENDLAND MANUFACTURING CORP. 10-01-2004 36

SUPPORT ACCESSORIES

We offer a complete line of tank accessoriesand steel supports. The dimensional outlinedrawings show our standard tank supports. Wecan furnish supports to your specifications, butwe recommend standard supports as they aremore economical.

The different kinds of standard tank supportsavailable for vertical tanks are: skirt, angle legsupports, and heavy-duty wide flange beamsupports. Supports for horizontal tanks are:overhead expansion tank hanging brackets,base legs, and saddle supports. All supportsare thoroughly cleaned and painted to matchtank exteriors unless otherwise specified.

Please contact the factory if we can be of anyassistance for special supports or accessories.

SKIRT

TankDia.

Dim.“A”

24” 20”30” 24”36” 30”42” 36”48” 36”54” 42”60” 48”66” 54”72” 60”84” 72”96” 84”

SKIRT

2

*

A

STYLE II - 12"STYLE I - 6"*

3

ANGLE CLIPS ATCUSTOMER OPTION

TANK DIAMETER

1

45.000°

SKIRT NOTES:

1) Mounting holes are not factory drilled, as they are left forfield drilling to suit actual anchor bolt measurements.

2) There are 4 standard skirt access openings. For changes

to the standard, consult factory for pricing. 3) A ring base plate is available as an option.

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WENDLAND MANUFACTURING CORP. 10-01-2004 37

ANGLE LEG SUPPORTSTankDia.

No. ofLegs

AngleLegs

BasePlate

12” 3 2” x 2” x 1/4” 4” x 4” x 5/16”14” 3 2” x 2” x 1/4” 4” x 4” x 5/16”16” 3 2” x 2” x 1/4” 4” x 4” x 5/16”18” 3 2” x 2” x 1/4” 4” x 4” x 5/16”20” 3 2” x 2” x 1/4” 4” x 4” x 5/16”24” 4 2” x 2” x 1/4” 4” x 4” x 5/16”30” 4 2-1/2” x 2-1/2” x 1/4” 5” x 5” x 3/8”36” 4 2-1/2” x 2-1/2” x 1/4” 5” x 5” x 3/8”42” 4 3” x 3” x 3/8” 5” x 5” x 3/8”48” 4 3” x 3” x 3/8” 5” x 5” x 3/8”54” 4 3” x 3” x 3/8” 5” x 5” x 3/8”60” 4 4” x 4” x 1/2” 6” x 6” x 1/2”66” 4 4” x 4” x 1/2” 6” x 6” x 1/2”72” 4 4” x 4” x 1/2” 6” x 6” x 1/2”84” 4 6” x 6” x 1/2” 8” x 8” x 1/2”96” 4 6” x 6” x 1/2” 8” x 8” x 1/2”

ANGLE LEG SUPPORTS

SECTION A-A

A

1

3

A 12"2

TANK DIAMETER

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WENDLAND MANUFACTURING CORP. 10-01-2004 38

ANGLE LEG AND HEAVY DUTYWFI BEAM SUPPORT NOTES

1) Mounting holes are not factory drilled, as they are left for field drilling to suit anchor boltmeasurements.

2) Vertical leg dimensions can be changed as required. 3) Legs will straddle natural centerlines unless otherwise required.

HEAVY DUTY WFIBEAM SUPPORTS

Tank Dia.

No. ofLegs

Leg Size

Base Plate

72” 4 6” WF15 3/4” x 10” x 10”84” 4 6” WF15 3/4” x 10” x 10”96” 4 8” WF31 3/4” x 12” x 12”

SUPPORT PADPLATE

WIDE FLANGE "I" BEAMLEGS

BASE PLATE

1

3

12"

2

HEAVY DUTY WFI BEAM SUPPORTS

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WENDLAND MANUFACTURING CORP. 10-01-2004 39

SADDLE SUPPORTSFOR HORIZONTAL VESSELS

TYPE I SADDLE SUPPORT

Tank Dia. Dim. “A” Dim. “B”

12” 10” 4”14” 12” 4”16” 14” 4”18” 16” 4”20” 17-1/2” 4”24” 21” 4”30” 26” 4”36” 30” 4”42” 33-1/2” 4”48” 44” 6”54” 49” 6”

TYPE II SADDLE SUPPORT

Tank Dia. Dim. “A” Dim. “B”

36” 30” 4”42” 33-1/2” 4”48” 44” 6”54” 49” 6”60” 54” 8”66” 60” 8”72” 64” 8”84” 76” 8”96” 86” 8”

SADDLE SUPPORT NOTES:

1) Mounting holes are not factory drilled, as they are left forfield drilling to suit actual anchor bolt measurements.

2) The Type II saddle supports for 84” diameter and greaterwill be fabricated with full web plate for added strength.

3) Pipe leg bosses are available as an option.

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WENDLAND MANUFACTURING CORP. 10-01-2004 40

A

TYPE I SADDLE SUPPORT

A

TYPE II SADDLE SUPPORT

6"

1 32

6"

1 3

B

B

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601 West 11th P.O. Box 808

San Angelo, TX 76902 Phone: (325) 655-6778

Fax: (325) 655-0325 www.wendlandmfg.com

MISCELLANEOUS

LIMITED WARRANTIES

OPERATIONS & MAINTENANCE

LIFTING & HANDLING

INSTRUCTIONS

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WENDLAND MANUFACTURING CORP. 10-01-2004 41

WENDLAND MANUFACTURING CORP.

LIMITED WARRANTY FOR TANKS UNDER 36” OD This warranty applies to the original owner at the original installation address only. Should premature failure occur and subsequent examination reveal that the tank lining has failed under the terms of this warranty, at Wendland Manufacturing Corp.’s option, the lining will be repaired or replaced F.O.B. factory, San Angelo, Texas in accordance with the following schedule: WARRANTY PERIOD/UNIT COST TYPE OF LINING 1st yr. CONSECUTIVE YEARS HOT DIP GALVANIZED No Charge No Warranty Available EPOXOLINE No Charge No Warranty Available CEMENTLINE No Charge No Warranty Available NOTIFICATION: If a failure should occur under the terms of this warranty, notice shall

be in writing from the owner or his representative and addressed to Wendland Manufacturing Corp. Notice shall include tank serial number, date manufactured, date installed, installation location, from whom purchased and description of failure. Warranty is considered in effect from date of shipment.

LIMITATIONS: 1. This warranty does not cover any tank not installed in accordance

with applicable codes and ordinances. This warranty is void if working pressure exceeds the allowable working pressure stamped on the tank, neither is it applicable where the temperature of the water stored is in excess of recommended use. This warranty does not cover damages incurred if dielectric bushings are not included in plumbing, or from damages resulting from loose or damaged fittings installed by others.

2. This warranty does not cover any labor, freight, or installation cost,

either for its original purchase or its replacement. This warranty is in lieu of all other warranties expressed or implied, and of all other obligations or liabilities on our part and we neither assume nor authorize any person to assume for us any other obligations or liabilities in connection with the sale of the tank. The Manufacturer shall not be liable by virtue of this warranty or otherwise for damages to any person or property.

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WENDLAND MANUFACTURING CORP. 10-01-2004 42

WENDLAND MANUFACTURING CORP.

LIMITED WARRANTY FOR TANKS 36” OD AND LARGER This warranty applies to the original owner at the original installation address only. Should premature failure occur and subsequent examination reveal that the tank lining has failed under the terms of this warranty, at Wendland Manufacturing Corp.’s option, the lining will be repaired or replaced F.O.B. factory, San Angelo, Texas in accordance with the following schedule: WARRANTY PERIOD/UNIT COST TYPE OF LINING 1st yr. 2nd yr. 3rd yr. 4th yr. 5th yr. HOT DIP GALVANIZED No Charge None None None None EPOXOLINE No Charge No Charge No Charge No Charge No Charge CEMENTLINE 1-6 years No Charge, 7th year thru 10th year Prorated Warranty 7th year 20% of list price, 8th year 40% of list price, 9th year 60% of list price, 10th year 80% of list price NOTIFICATION: If a failure should occur under the terms of this warranty, notice shall

be in writing from the owner or his representative and addressed to Wendland Manufacturing Corp. Notice shall include tank serial number, date manufactured, date installed, installation location, from whom purchased and description of failure. Warranty is considered in effect from date of shipment.

LIMITATIONS: 1. This warranty does not cover any tank not installed in accordance

with applicable codes and ordinances. This warranty is void if working pressure exceeds the allowable working pressure stamped on the tank, neither is it applicable where the temperature of the water stored is in excess of recommended use. This warranty does not cover damages incurred if dielectric bushings are not included in plumbing, or from damages resulting from loose or damaged fittings installed by others.

2. This warranty does not cover any labor, freight, or installation cost,

either for its original purchase or its replacement. This warranty is in lieu of all other warranties expressed or implied and of all other obligations or liabilities on our part and we neither assume nor authorize any person to assume for us any other obligations or liabilities in connection with the sale of the tank. The Manufacturer shall not be liable by virtue of this warranty or otherwise for damages to any person or property.

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WENDLAND MANUFACTURING CORP. 10-01-2004 43

Wendland Manufacturing Corp.P.O. Box 808 San Angelo, Texas 76902

Telephone: (325) 655-6778 Fax: (325) 655-0325 E-Mail: [email protected]

OPERATION AND MAINTENANCE INSTRUCTIONS

FOR: Storage tanks, water heaters, and other pressure vessels.

OPERATION:

A. CAUTION: DO NOT FIELD WELD to any pressure-retaining component on an ASMEstamped pressure vessel.

B. All epoxy-lined vessels should be connected using dielectric isolators to form a breaker

between dissimilar metals. Failure to do so, will cause electrolysis that WILL damagethe interior lining. Failure to install dielectric isolators will void the warranty on thetank and/or heater.

C. Check all connections for proper hook-up. Make sure any unused connections are plugged

tightly. D. Before starting up, fill tank with cold water, venting all air from the system. Check for leaks

with city/county water pressure on system. E. After inspection, start the circulator (when applicable), open valves in lines supplying heating

medium to tank heating coil (when applicable). Do NOT open heating medium to heatingcoil until tank is filled with water. Severe damage can be done to heating coil otherwise.

F. Watch temperature of water in tank and set controls to provide desired outlet temperature,

using appropriate temperature (when applicable) and use appropriate control instructions. G. Check safety valves for free operation by lifting lever on side of valve and releasing. Valve

should re-seat. IF THE VALVE APPEARS TO FUNCTION IMPROPERLY, REPLACE ITIMMEDIATELY!

H. Approximately ten (10) gallons of water should be left in all cement-lined tanks or heaters

before installation to prevent the lining from drying out and cracking.

MAINTENANCE:

A. To open and/or inspect the interior of a tank or water heater, FIRST SHUT DOWN ALLFEED SERVICE LINES (water, air, steam, boiler water, etc.) to the tank or water heater. Besure that the vessel is DRAINED of contents BEFORE opening manholes/inspection ports orother connections. Be sure all pressure is relieved from the vessel prior to removing anyopenings.

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WENDLAND MANUFACTURING CORP. 10-01-2004 44

Wendland Manufacturing Corp. MAINTENANCE (con’t) B. Open up vessel at least every twelve-(12) months provided manholes/inspection ports are

furnished. Wash out all sediment and inspect interior of tank for corrosion or otherproblems.

C. If tank is lined with a corrosion resistant lining such as Cemaline or Epoxoline, inspect for

damage to the lining. If magnesium anodes were supplied originally, check for possiblerequired replacement of anodes.

D. On Epoxy lined vessels, the Inspector should enter the tank wearing socks -- NOT SHOES!

SHOES AS WELL AS OTHER ABRASIVE ARTICLES WILL DAMAGE THE LINING. E. If tank lining is damaged or in need of repair, check with tank manufacturer for possible

suggested repair instructions. F. Clean off gasket surface of manhole/inspection ports, install new gaskets, pull up all

fasteners, and tighten securely. Check for any leaks and then fill vessel with cold water. G. On a water heater…if the heating coil is removed for inspection, replace the gaskets, tighten

the bolts securely, check for leaks, and reconnect the heating medium piping (CLOSED) tothe heating coil.

H. Inspect the vessel and all connections for leaks. I. Check relief valve for free operation. In case of malfunction or questionable operation,

REPLACE THE VALVE(S). J. With tank filled with water, supply heating medium to tank heating coil (when applicable),

start up circulator (when applicable), and check temperature controls for proper operation(when applicable).

WARNING: NEVER ALLOW THE INTERNAL AIR PRESSURE TO EXCEED THEDESIGN PRESSURE SHOWN ON THE WENDLAND LABEL ON THEVESSEL, AND DO NOT ALLOW THE WATER TEMPERATURE INSIDETO EXCEED THE RECOMMENDED MAXIMUM TEMPERATURE FORWHICH THE INTERIOR LINING IS RATED.

Following these simple instructions will assure the owner many years of safe, trouble-free andefficient operation.

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WENDLAND MANUFACTURING CORP. 10-01-2004 45

Wendland Manufacturing Corp.P.O. Box 808 San Angelo, Texas 76902

Telephone: (325) 655-6778 Fax: (325) 655-0325 E-Mail: [email protected]

HANDLING AND LIFTING INSTRUCTION

1. ALWAYS USE THE LIFTING LUGS. To prevent damage to the interior lining, donot hook into the connections on the tank. Do not hook into the supports whenhandling. Do not hook into the manway yoke.

2. To avoid damage to the tank or the supports, do not pull, push, roll or drag the tank

when loading, unloading, locating, or handling. Use care when using a forklift tomove or locate the tank.

3. If it is necessary to enter the interior of the tank for inspection, enter with “sock feet”

only. Do not enter the interior of the tank with shoes. This can be very abrasive andmay cause severe damage to the interior lining.