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Wellhead
Automation
Efficient
Solutions for
Oil and Gas
Extractions
IntroductionINTECH’s Wellhead Automation Solutions cover design, manufacturing, installation, commissioning and
operation & maintenance of Wellhead Systems on any location worldwide. Our wellhead products include
generic and custom built vendor-neutral solutions which range from hydraulic control panels and subsea
master control stations to wellhead RTU’s and injection skids.
INTECH Wellhead Control Panels provide safe and
reliable operations. INTECH’s solutions include:
Wellhead Hydraulic Control Panels
Single-well and multiple-well hydraulic control panels
SIL-3, Zone 1, certified components
SCSSV, SSV, WV, Choke Valve and other valve
control
SCSSV 5 - 7 minutes Equalization Logic incorporated
Enclosed assembly with integrated HPU
Hydraulic, Pneumatic, or Electric controls (with
manual override option)
Accumulators, filters and instrumentation for both LP
and HP supply headers
Sequential open/close logic for ESD
Front Panel Displays
Fusible Loop for local ESD
INTECH’s Intelligent Well Flow Controls help to optimize
well flow and can be operated automatically, manually, or
remotely as part of an intelligent completion. They help to
selectively control multiple producing zones thereby
maximizing productivity. Our solutions come with:
Intelligent Well Flow Controls
Backup and sustainable data logging which is
capable of seamless integration with leading industrial
SCADA and Historians
Design based on industry’s leading manufacturers of
Instrumentation and Control equipment meeting the
needs of critical applications and ensuring absolute
reliability
Active regional operation centers ensuring worldwide
availability of resources.
SC-SSV
RTU
RTU
Air or ElectricalSupply
SSV Wing ActuatorPneumatic or Hydrolic
SSV Master Actuator Pneumatic
or Hydrolic
Wellhead ChemicalInjection Skid
Wellhead
PTTT
SeparatorS t
PTLT FT
LT
Hydraulic Pressure to SC-SSV
Solar PanelsESD Pressure
Remote ESDStation
Fusible PlugsIN SERVICE SHUTDOWN
PT
FTTT
Motors
SpeedDrives
ROD Pump
Well Control Panel
Pneumatic Pressure to Wing Valve
INTECH systems are designed for maximizing output
through:
Wellhead SCADA
Robust and compact solution scalable to aggregate
remote fields
Mobile based applications for remote monitoring
Latest and reliable communication technologies;
including GSM, LTE, wireless radio
Variable data transmission rate gives cost control
SMS and email based alarm notifications
Remote diagnostics and upgrade facility
Remote Terminal Units (RTU):
PCS, SIS, F&G
INTECH's wellhead solutions come with packaged RTUs
providing:
Seamless integration of PCS, SIS and FGS
Stand-alone and integrated MCS operation capable
Real-time data acquisition and monitoring for:
ESD conditions
Pump operators
Valve pressure
Remote monitoing (Telemetry Control)
Conventional or solar powered solutions
SCADARTU
DATA HistorianSwitch
Router
Metering SkidTo Processing
Facility
Encoder
CCTV HMI
Artificial Lift Systems
INTECH provides automation expertise for all Artificial Lift
Systems including Gas Lift Systems and Rod Pump
Controllers. INTECH systems offer:
Efficient lift synchronized with reservoir data
Fewer system outages
Optimized output to prolong reservoir life
Better return on asset
Reduced maintenance costs
INTECH’s Wellhead Instrumentation Package includes:
(b) Wellhead Instrumentation
(d) Cathodic Protection
(a) Gas Conditioning
(c) Chemical Injection Skids
Wellhead Process Package
Explosion proof ATEX, Baseefa, GOST-R, GOST-K
certified packaged solutions
Chemical injection to treat casing and pipeline
Calibration & certification services
Reliable and efficient moisture conditioning to typical
pipeline requirements
Efficient filtering of dust particles
INTECH helps keep your assets secure and enhance
monitoring with solutions that include:
Communication and Surveillance
Anti intrusion
CCTV
Video
Voice Communication
Data Communication
INTECH is a "One Stop Shop" for automation and its Wellhead Solutions deliver on that promise. INTECH’s experienced
engineers and well tested designs guarantee that you get the best fit for all your Wellhead Automation requirements. Our
vast range range of wellhead solutions allows INTECH to execute projects as the "Main Automation Contractor".
INTECH The “One Stop Shop”
More the 150 man years of evaluating, designing and manufacturing WHCP
Certified Design (as per requirements)
Customizable to field requirements
Designed for extreme environments
Sequential Startup and Shutdown
Wellhead Specs
Panel Thermal
Management
Vortex coolers, Air conditioner, Fresh air cooling, Heat exchangers, Electric heaters, Panel insulation
* components designed for NACE compliance
Operating
Conditions
Operating Temperature Min -50º C
Max 85º C
Min -40º C
Max 75º C
120V AC / 60 Hz
380V AC / 60 Hz
24 VDC
Solar Powered
240V AC / 50 Hz
440V AC / 50 Hz
SCSSV, SSV, CV, UMV, WV upto 10,000 psi
* 3,4,5 or greater valve circuit options
* higher pressure systems can be supplied on request
Design Temperature
Hydraulic Pressure
Electrical Power
Corrosion resistant material suitable for hydraulic fluids
Filler Breather
Flame Arrestor
Level Gauging
Magnetic Particle Collector
* components designed for NACE applications
Reservoir
Solenoid SupplyHydraulic Fluid Water Glycol Based
Mineral Oil Based
EEXD 3 way Universal
Other
Pneumatic supplyElectric
Hydraulic
Pneumatic
Hand Pump
Air
Compressed Air
N2
Conditioned Raw Gas
Raw Gas +
Pump Specs Pump Drive
General Material of
Construction
Stainless steel (304, 316, 316L, etc.)
Marine grade copper-free aluminium light alloy
1 ) External epoxy painting with colour on request
2 ) Internal anti-condensate painting
* Material selection can vary depending upon customer’s requirement
+ Raw gas conditioning package as pnuematic drive to remove condesate, metal and sand particles
Panel
Certifications
EPC
What Our Customers Say...
OEM OEMEnd User EPC
SolutionsAker
“I would personally like to thank you for
your vendor support based on my
experiences over the last 12 to 18
months you are well ahead of the industry curve on this aspect. We will
be sure to let others in the industry
“INTECH successfully completed the supply, design and commissioning of
Hydro-Pneumatic Wellhead Control
Panels to the entire satisfaction of OMV. We wish them success in their
future endeavors.”
“The experience, knowledge and dedication of INTECH Process
Automation team was instrumental in
executing a professional job towards the
Control and Safety Systems of the
Project.”
Sr. Systems EngineerProcurement & Contracts Manager Sr. I&E Engineer
* Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein
are provided solely by INTECH. © 2014. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomation
linkedin.com/company/49479
Vendor Expertise Standards & Certifications
CIS
Americas
Europe Office
World HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785
INTECH Process Automation SARL168 Avenue Charles de Gaulle 92 522 Neuilly-sur-seine Cedex, FranceTel: +33 1 7037 53 00
INTECH Process Automation LLP.Building 15A, Koktem-1, Bostandyk Region, Almaty, Kazakhstan Tel: +7 7273 56 16 20Fax: +7 7273 56 16 211a Temirhanova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52
INTECH Process Automation Perú S.A.C.Calle Juan Del Carpio N° 195,San Isidro, LIMA-PERU Tel: 511 606 6849, Cel: 51 982117562
Middle EastInternational HQINTECH Process Automation FZCOP.O. Box 61479, Office No. 16618 Lob 16,Jebel Ali, Dubai, United Arab EmiratesTel: +971 4 8808423Fax: +971 4 8876553P.O. Box 61479, WT01FD06,Jebel Ali, Dubai United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057
North Africa OperationsTel: +971 55 607 3230, +971 553768482
INTECH Process Automation Inc. Br.G-201 Al-Salah Tower, P.O. Box 4270, Al-Khobar - 31952 Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766Mnawi Basha, Basra, Iraq.Tel: +964 780 131 2198, +964 770 831 9073
South AsiaINTECH Process Automation (Pvt.) Ltd.2nd Floor, Club and Community Center,PCSIR Society Phase II,Lahore Pakistan 54782Tel: +92 42 111 468 324, 3531 2509/11Fax: +92 42 3531 4149
Asia Pacific
INTECH Process Automation (Shanghai) Co. Ltd.Room 1230, 12F, Building A No. 331North Caoxi Road, Shanghai, ChinaTel: +86 21 2426 1951Fax: +86 21 2426 1877
INTECH Process Automation Pte. Ltd.21 Merchant Road #04-01 Royal Merukh S.E.A BuildingSingapore 058267 Tel: +65 6828 9128Fax: +65 6828 9112
PT INTECH Process AutomationRukan Permata Senayan, Block D31Jl. Tentara Pelajar, Kebayoran Lama,Jakarta Selatan 12210, IndonesiaTel: +62 2157 940 835Fax: +62 2157 940 836
Africa
Sales Email: [email protected] E-mail: [email protected]
INTECH Process Automation Nigeria Ltd.64B, Link Abacha Road, G.R.A. III Port Harcourt, Rivers State, NigeriaTel: +234 84 462776INTECH Process Automation Nigeria Ltd.Liaison Office Lagos, NigeriaTel: +234 805 9330560
INTECH Process Automation Inc.(Sucursal de Angola)Esc. n. 309/310, 3º Andar - Edíficio Cunene,Belas Business Park, Talatona, LuandaRepublica de AngolaTel: +244 222 720 471Fax: +1 281 377 3455 [email protected]
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