LASERDYNE® 811Precision laser processing system

for 2D and 3D welding, drilling,

cutting, and DED additive

CuttingDrillingWelding DED Additive

Prima Power Laserdyne Value

FlexibilityA single machine that supports welding, drilling, and cutting of 2D

and 3D components. The BeamDirector® and quick change nozzles

enables the machine to quickly change from one laser process to

another. The machine supports 3 to 7 axes of simultaneous motion.

ReliabilityTested and validated for laser welding, drilling, and cutting. The

machine encompasses over 40 years of engineering and industrial

laser processing expertise. LASERDYNE® products have a well

earned reputation for consistently and quickly manufacturing users

components.

EfficientShorter cycle times. Higher overall equipment efficiency due to

reduced downtime and maintenance. Less resources are dedicated

to maintaining the machines. More efficient use of floor space for

the total working envelope of the machine.

PrecisionPrecise and repeatable performance yields quality parts and

subassemblies for laser welding, drilling, and cutting. The S94P

controller and purpose built motion system provide a complete, real-

time system for all aspects of the laser process.

Laser Processing ExpertiseThe LASERDYNE Application Group’sTM purpose is to teach and

assist customers in defining an efficient laser process. The goal is to

understand and use the capabilities of the machine through the

process of testing, parameter development, and fixture design by

applying over 40 years of laser process experience, expertise, and

knowledge.

Remote Phone SupportRemote phone support for the LASERDYNE® 811 system – 24/7,

365 days a year. The responding service technician will try to

diagnose and fix the issue remotely. If the issue is not able to be

resolved over the phone, the service technician will start the process

for follow-on support and activities.

ValueThe LASERDYNE® 811 provides the best value for precision laser

processing. Improved overall system performance and built in

SmartTechniques™ are designed for fast, efficient, and reliable

precision laser processing, providing quality manufactured parts

from start to finish.

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Travel X Axis

Y Axis

Z Axis

BeamDirector®

1100 mm (43.5 inch)

800 mm (31.5 inch)

600 mm (24 inch)

C Axis - 900 degrees motion

D Axis - ±150 degrees from vertical (0 degrees is pointing down)

Speed X, Y, and Z

BeamDirector®

Rotary Axis

> 50 m/min

0-90 rpm

0-150 rpm1

Acceleration X, Y, and Z

BeamDirector®

1.2 g on each axis

88 rads/sec2

Accuracy X, Y, and Z

BeamDirector®

± 0.012 mm (0.0005 inch)

± 15 arcseconds

Laser Options2 CW

QCW

Up to 4000 W

Up to 23000 W

Available in

3 - 7 axes

configurations

LASERDYNE® 811 Technical Specifications

Available with

BeamDirector®

LASERDYNE®

S94P Laser

Process

Controller

Large front and

easy access

side doors

High visibility

machine

status lights

3Note 1: Depends on rotary table specification. A variety of tables are available.

Note 2: Other laser powers and options are available based upon the application needs.

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The Prima Power Laserdyne Edge

Customers want to maximize machine up-time

and insure running as long as possible. In

case of a problem, Prima Power Laserdyne

offers free 24/7 remote phone support 365

days a year to keep production going.

We help make customers more successful

through basic and advanced training classes

on programming, operations, applications

development, and maintenance.

Industry recognized expertise with articles

published worldwide on aerospace, medical,

automotive manufacturing, and other

industrial topics.

We focus on understanding the needs, goals, and

requirements of the process and help provide a

solution that will provide the best results.

Prima Power Laserdyne has over 40 years experience designing and manufacturing precision laser

processing systems. The LASERDYNE® laser processing systems are well-known globally for their

longevity and reliability. Prima Power Laserdyne’s mission is to provide reliable systems that produce

quality parts for many years. Flexibility, Precision, Efficiency, and Reliability are continually designed

and built into LASERDYNE products. Many LASERDYNE systems are used for 20+ years.

With a deep knowledge of laser processes and dynamic performance in precision manufacturing,

Prima Power Laserdyne’s experience, expertise, and familiarity with automation takes laser processing

to a new industrial level, making it a functioning part of the modern productive factory. Prima Power

Laserdyne knows that customers need a system that works today and for many years in the future.

New software features and product improvements are introduced to benefit our customers by improving

quality, cycle times, process capability, and extending the life of the machine.

It is the goal of the Prima Power Laserdyne to help our customers to be more successful in their

business with the LASERDYNE® 811.

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Prima Power Laserdyne’s laser processing expertise extends into the LASERDYNE Application

GroupTM. The LASERDYNE Application Group is knowledgeable in developing laser processing

solutions for the most challenging of requirements. Their goal is to help customers find solutions

for their laser processing needs.

Here are some of the services of the LASERDYNE Application Group:

• Turn key development of laser processes and parameters for welding, drilling, and cutting

applications or assist customers in their development programs

• Develop part programs for all LASERDYNE® systems

• Prepare and test laser processing coupons and conduct metallurgical analysis of the laser

process

• Design efficient workpiece fixturing

• Review existing programs for unnecessary delays, inefficient activity, or moves

• Analyze existing processes for potential improvements

• Conduct Design of Experiments for materials and processes

• Investigate the use of a laser on nontraditional materials

• Provide additional training for new system users and a focused advanced training curriculum

that is available at customer sites

LASERDYNE Application GroupTM

BeamDirector®

Advantage

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Flexible beam delivery with

precision, control, and

performance

BeamDirector with shallow

angle processing nozzles

Prima Power Laserdyne’s BeamDirector® sets the

LASERDYNE® 811 apart from other 3D systems in its

class. A precision fourth and fifth axes of beam

motion are provided with the BeamDirector. The

BeamDirector provides additional flexibility to optimize

3D laser processing and provides unparalleled access

to locations on a part. Prima Power Laserdyne is the

only laser processing system capable of processing at

shallow angles up to 10° to the surface along the

entire axis travel.

The BeamDirector fully supports welding, drilling and

cutting. With Prima Power Laserdyne’s full line of

focusing lenses and nozzle assemblies, one can

easily switch between welding, drilling, and cutting.

The BeamDirector is compatible with the wide range

of application nozzles to give your system unmatched

flexibility. With the quick connect gas lines, it is very

easy to change from welding to drilling to cutting

(typically less than 1 minute). This includes nozzles

for parts being processed now and on a variety of

future applications.

The BeamDirector provides two levels of unmatched

active crash protection that protects not only the laser

system but also prevents damage to the workpiece

and enables the BeamDirector to be quickly and easily

reset with minimal manufacturing disruptions.

The BeamDirector is covered by Prima Power

Laserdyne’s unrivaled 2 year unlimited hours

warranty.

Prima Power Laserdyne exclusive crash protection prevents system

damage

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Easy and full access to the systemThe LASERDYNE® 811 is unique with easy multipoint access to the work area of the machine. The front

and side doors enable work pieces larger than the work envelope to be placed in the machine. The

combination of the three access points makes loading and unloading large parts easy. The full access

to the machine controls at the back of machine maximizes floor space efficiency and simplifies

maintenance activities.

Side access doors Full access from the front

Full access to work space Easy access for maintenance

Available Options

The LASERDYNE® 811 has additional options to improve process, validation, and quality.

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OFC2 ABSOLUTE™ Non-contact precision optical

probing, surface mapping and

measurement option with 25 µm

resolution. OFC2 ABSOLUTE helps

to insure optimum focus positioning

during laser processing.

Rotary and Rotary

Tilt Table

Precision rotating tables assist with

laser processing of cylindrical

components. Support drilling-on-the

fly applications and the additional

axis is used to help reduce cycle

times and improve quality.

SmartShield

Welding Nozzle

Patented weld nozzle provides

optimum shield gas to the welding

process while protecting the optics

from weld debris. Proper use means

less interventions. Available for

autogenous or wire feed options.

High Resolution

Digital Camera

Viewing option to observe the

workpiece through the optical path

and nozzle. The camera is coaxially

aligned with the laser beam for

precise alignment and

measurement of various features.

Built-in Power

Meter

The power meter is integrated into

the base for quick and easy

validation of the laser energy being

delivered to the workpiece.

Built-in Power MeterHigh Resolution Digital Camera

SmartShield Welding Nozzle with

wire feed and trailing shield gas

Rotary Table

OFC2 ABSOLUTE™

AutomationThe LASERDYNE® 811 supports a variety

of automation possibilities which can be

easily integrated with the machine. It

supports access from three sides (left,

front and right side). The symmetric

enclosure and structure offers layout

flexibility for the work cell and optimized

floor space.

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Turntable Large front mounted turntable turns

180° in 3 seconds or less. The

turntable supports a wide variety of

fixture designs with the advantage

of pneumatic clamps and digital

sensors. A further option includes a

second display and camera to

visually monitor the laser process

inside the work area.

Shuttle or

Convey

With access to the left and right of

the enclosure, a conveyer can be

deployed to move parts through the

enclosure -- left-to-right or right-to-

left.

Robot Robotic interface to load and unload

components into the LASERDYNE®

811 or turntable. The S94P

controller supports a variety of robot

types and models. The S94P

supports fixture and program

validation to ensure proper setup.

Turntable with robotic part loading and unloading

Turntable with safety light

curtains and second monitor

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Industry 4.0 The LASERDYNE ® 811 supports Industry 4.0 (IIoT) and is ready for the next

generation of manufacturing and factory. Prima Power Laserdyne uses

MTConnect® for streaming of system and process parameters along with key

machine activity to provide real-time information to the facility or operations

management system. SPC Data Acquisition, which stores system and process

parameter data, can be used to provide “proof-of-process” data and record the

machine setting to support quality control requirements of the process.

Precision Laser Processing

with the S94P ControllerThe S94P Controller integrates the laser and motion system into one “system” and provides the

user with unique LASERDYNE® exclusive tools needed to produce the highest quality parts

consistently over the life of the machine. The S94P controller communicates with and commands

the machine, laser, and all components of the system in realtime for unprecedented control of the

process. Software features are standard, including SmartTechniques™. They are provided to

reduce programming time, reduce cycle times, and improve part quality.

Prima Power Laserdyne systems are compatible with a full suite of CW and QCW fiber lasers. The

LASERDYNE® 811 can support custom laser sources if required for the project. With the S94P

Controller and with the proper laser, each laser pulse can be shaped to achieve a unique result for

welding, drilling, and cutting, expanding the possibilities of what can be laser processed.

The LASERDYNE ® 811 has a vertical 22 inch touch screen display which enables multiple

windows to be displayed at once: axis position read-out window, high resolution camera, part

program window, and easy access control buttons.

SmartTechniques™

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SmartSense™

SmartRamp™

SmartPierce™

SmartComp™

LinPerf™ and SmartPierce™

CylPerf™

Application Benefit

CylPerf™ Fast and easy methods for

programming complicated hole

drilling patterns on cylindrical shaped

parts. It can provide up to 50%

reduction in processing.

SmartRamp™ Eliminates the visual indication at a

weld start/stop point to create a

smooth, high quality weld while

minimizing potential stress points.

LinPerf™ Simplifies the programing and

reduces cycle time for a linearly

spaced holes pattern on planar

surfaces.

SmartPierce™ Reduces process time in cutting and

drilling by producing a minimal

diameter clean pierce and shorter

time to pierce. Useful for all cutting

processes and trepan drilling.

SmartComp™ An OFC2 ABSOLUTE™ software

feature that automatically measures

and compensates for axially

misaligned parts or a fixture on a

rotary table. Compensates for

rotating axial tilts and offsets.

SmartSense™ Precision OFC2 ABSOLUTE laser-

based software that locates actual

part position, edges, surfaces, or

features within the part.

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CuttingThe LASERDYNE® systems are designed to effectively process 2D and 3D parts from a variety

of industries.

DrillingPrima Power Laserdyne has the technology

and software features to create precision

holes quickly and consistently. 40+ years of

experience around the globe.

High speed cutting of an automotive part3 mm stainless steel tubing, 30° angle cutting

of sinusoidal path

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DED AdditiveThe LASERDYNE® 811 can be outfitted for directed

energy deposition (DED) additive manufacturing.

Additive applications have been used with powdered

stainless steel, nickel alloys, tool steel, copper alloys,

and titanium alloys.

WeldingThe LASERDYNE® 811 is capable of precision

welding with and without filler wire. The

SmartShield™ weld nozzle with wire feed and

trailing shield gas is patent pending and unique to

Prima Power Laserdyne.

Welding of 3 mm stainless steel tubing cut part

Turbine blade edge being built up using the 4 jet

additive nozzle

DED additive used to build

up back edge of part

Towers built up with DED

additive manufacturing

SmartShield™ Welding Nozzle with wire

feed and trailing shield gas welding

together two stainless steel plates with filler

material.

LASERDYNE®, BeamDirector®, AFC™, OFC™, OFC2 ABSOLUTE™, SmartTechniques™, CylPerf™, FlowComp™, LinPerf™, ShapeSoft™, SmartRamp™, SmartShield™, SmartComp™, LASERDYNE® 811, LASERDYNE® 430, LASERDYNE® 606D, LASERDYNE® 795, LASERDYNE® 890R

Prima Power Laserdyne, LLC

Manufacturing, Sales, and Service

7105 Northland Terrace North

Brooklyn Park, Minnesota 55428 - USA

Tel. +1 763-433-3700 Fax +1 763-433-3701

www.primapowerlaserdyne.com

lds.sales@primapower.com

©2020 Prima Power

PRIMA INDUSTRIE S.p.A.

HQTC, Sales, and Service

Via Torino-Pianezza, 36 - 10093 Collegno (To) Italia

Tel. +39.011.41.031 – Fax +39.011.411.28.27

www.primapower.com

The product of more than 40 years of excellence in turnkey laser system design, manufacturing

and support. The LASERDYNE® 811 is your choice for the ultimate in flexibility and performance!

2019First LASERDYNE® 890R

800th system installed

2020Introduction of

LASERDYNE® 811