plasma cutting welding make-up tools · pdf fileplasma cutting & welding make-up tools 42...
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PLASMA CUTTINGWELDING MAKE-UP TOOLS
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Air Plasma Cutting Machine
Air Plasma Cutting Machine
Cut Master 42
Cut Master 52
Code No.PZ242
Code No.PZ261
Cutting CapacityMild Steel : 15(6)mm
Cutting CapacityMild Steel : 30(12)mm
Inverter Control
Inverter Control
ExposedTip cutting
ExposedTip cutting
ShieldedTip cutting
ShieldedTip cutting
Single Phase187–250V
Three Phase187–250V
To cut Sheet Metal, Pipe, Shutter, Deck Plate, Air-Conditioning Duct, etc.For Demolition Work, Metalwork, etc.
CUT MASTER SERIES
Easy to cut heavy metal sheet by high current of inverter control !!
■Front operation panel covers all operation. Simple operation for easy use.
Easy to use
■Cutting capacity has been increased by higher output current than conventional models.
■High spec machine, but lightweight & compact. Roll Bar works both as a handle for transporting, and as protection for the machine. (※Except model 42)
■Stable cutting with inverter control.
■Can select preferred votage 208V (230V) or 460V. (Standard Set Up at 200V)
■Alert warning and unit situation with lamp ・Temperature Indicator ・Gas Indicator ・DC Indicator ・Fault Error Indicator (※Except model 42) ・Pressure Indicator
High cutting capacity
Lightweight / Roll Bar
Inverter control
Voltage Selector
Warning / Operation Indicators
Power Source Single Phase 187– 250V Electric Current Output : 20– 40A / Input : 25ADuty Cycle 40% Cutting Capacity Mild Steel : 15mm (6mm)
Air Pressure 0.52MPa Air Flow 91L / minuteWeight 14.5kgMethod Inverter by IGBT / Cooling : Forced Air-Cooling
Standard Accessories
Torch Cable (4.6m) with 75°Torch, Tip 20A × 2pcs・40A×2pcs,Shield Cap, Electrode, Gas Distributor, Work Cable with Crip, Strage Case
Power Source Three Phase 187–250V Electric Current Output : 20– 60A / Input : 28ADuty Cycle 40% Cutting Capacity Mile Steel : 30mm (12mm)
Air Pressure 0.52MPa Air Flow 190L / minuteWeight 19.5kgMethod Inverter by IGBT / Cooling : Forced Air-Cooling
Standard Accessories
Torch Cable (6.1m) with 75°Torch, Tip 60A× 2pcs,Shield Cap, Electrode, Gas Distributor, Work Cable with Crip (5.6m)
※Cutting capacity is based on use from a good power supply. Number at ( ) is high quality cutting.※Air Compressor (rated output more than 1,500W) with air tank is required to supply air to the unit.
※Cutting capacity is based on use from a good power supply. Number at ( ) is high quality cutting.※Air Compressor (rated output more than 2,200W) with air tank is required to supply air to the unit.
Lightweight 14.5kg.Cutting capacity increased by 20% due to 20% higher output current than conventional models.With Storage Case.
Lightweight 19.5kg.Cutting capacity increased by 60% due to 50% higher output current than conventional models.
High -spec model with simple operation !
High performance model can cut 30mm!
290mm
490mm185mm
390mm
615mm315mm
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Air Plasma Cutting Machine
Air Plasma Cutting Machine
Cut Master 82
Cut Master 102
Code No.PZ282
Code No.PZ2102
Cutting CapacityMild Steel : 40(20)mm
Cutting CapacityMild Steel : 45(25)mm
Inverter Control
Inverter Control
ShieldedTip cutting
ShieldedTip cutting
Three Phase187–250V
Three Phase187–250V
Power Source Three Phase 187– 250V Electric Current Output : 20– 80A / Input : 35ADuty Cycle 40% Cutting Capacity Mile Steel : 40mm (20mm)
Air Pressure 0.48MPa Air Flow 190L / minuteWeight 21.0kgMethod Inverter by IGBT / Cooling : Forced Air-Cooling
Standard Accessories
Torch Cable (6.1m) with 75°Torch, Tip 80A×2pcs,Shield Cap, Electrode, Gas Distributor, Work Cable with Crip (5.6m)
Power Source Three Phase 187– 250V Electric Current Output : 20– 100A / Input : 51ADuty Cycle 50% Cutting Capacity Mile Steel : 45mm (25mm)
Air Pressure 0.48MPa Air Flow 212L / minuteWeight 28.8kgMethod Inverter by IGBT / Cooling : Forced Air-Cooling
Standard Accessories
Torch Cable (6.1m) with 75°Torch, Tip 100A× 2pcs,Shield Cap, Electrode, Gas Distributor, Work Cable with Crip (5.6m)
※Cutting capacity is based on use from a good power supply. Number at ( ) is high quality cutting.※Air Compressor (rated output more than 2,200W) with air tank is required to supply air to the unit.
※Cutting capacity is based on use from a good power supply. Number at ( ) is high quality cutting.※Air Compressor (rated output more than 2,200W) with air tank is required to supply air to the unit.
Accessories
Cutting GuideFor plasma cutting machines.For cutting straight and circular.Can be used for stainless steel panel.Applicable to other brand machines by changing torch adaptor.
Optional itemExposed Tip Cutting
Optional itemExposed Tip Cutting
Lightweight 21kg.Shielded Tip cutting maximum 60A.Cutting capacity increased by 30% due to 30% higher output current than conventional models.
Lightweight 28.8kgShielded Tip cutting maximum 60A.Cutting capacity increased by 20% due to 20% higher output current than conventional models.
World standard plasma cutting machine !
Improved capacity by higher output current !
■ : Standard Accesories ■ : Optional Accessories
Description Code No.Applicable to Cutmaster Std.
Pack38 39 42 52 82 102
Torch Cable (4.6m) with 75° Torch PZ70040 ■ 1
Torch Cable (6.1m) with 75° Torch
PZ75204 ■ ■ ■ ■ 1
PZ75206 ■ 1
Electrode
PZ90096 ■ 5
PZ98215 ■ ■ ■ ■ ■ 5
Tip(Exposed Tip Cutting)
20A PZ90091 ■ 5
40A PZ90093 ■ 5
Tip(Shielded Tip Cutting) 40A PZ90094 ■ 5
Tip(Exposed Tip Cutting) 30A PZ98206 ■ ■ ■ ■ ■ 5
Tip(Shielded Tip Cutting)
60A PZ98210 ■ ■ ■ 5
80A PZ98211 ■ ■ 5
100A PZ98212 ■ 5
Gas Distributor
PZ90097 ■ 1
PZ98213 ■ ■ ■ ■ ■ 1
Shield Cup
PZ90098 ■ 1
PZ98218 ■ ■ ■ ■ ■ 1
Torch size Code No. Applicable to Weight
ø25mm PZ947 Cut Master 42
1.5kg
ø27mm PZ902 Air Plasma Cutting Machine 15PC Eco
ø29.5mm PZ984 Pak Master 50XL Plus・75XL Plus・100XL Plus
ø30mm PZ949 Cut Master 38・39・52・82・102
ø32mm PZ960 Air Plasma Cutting Machine 35P・35PC
※For old models : 15AC・25・38XL・50・50XL・4XI=PZ902 75・75XL・100XL=PZ948, 110=PZ901※Torch size ø25mm ~ø32mm =outside diameter of torch
To control torch without shaking !
380mm
300mm
390mm
615mm315mm
395mm
770mm320mm
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BACK SHIELD SERIES
To Reduce work hours & amount of used argon !
Luminous tape for centering
Purge Oxygen density inside 6" pipe to less than 1% in 3minutesWith hose to insert additional gas into the sheild. (12"・14"・16")
Heat & spark resistance air bag. (300℃ )
Using tough stainless steel spiral hose at center.
With ring balloon shape to save back shield gas at welding operation for large diameter pipes.Purge Oxygen density inside 900mm pipe to less than 1% in 10minutes.With hose to insert additional gas into the sheild.With relief valve to remove faster.By Silicon glass heat resistance upto 900°C.
Side Code No. Size Code No.450mm S786009 850mm S786017500mm S786010 900mm S786018550mm S786011 1050mm S786021600mm S786012 1200mm S786024650mm S786013 1422mm S786028700mm S786014 1524mm S786030750mm S786015 1828mm S786036800mm S786016 2031mm S786040
Size Hose Code No. Size Hose Code No.
50mm 1pce S786000 200mm 1pce S78600475mm 1pce S786001 250mm 1pce S786005
100mm 1pce S786002 300mm 2pcs S786006125mm 1pce S786045 350mm 2pcs S786007150mm 1pce S786003 400mm 2pcs S786008
Argon gas
Air purge
Air purge
Argon gas
Air purge
Air purge
Air purgeOxygen Analyzer
Argon Adjustment Kit
■High measurement accuracy of Oxygen level inside shield.■With probe to insert to tiny space.■Quick response time.
■For cylinder connection.■Hose 5m.
Detectable gas :OXYGEN
Range of density :0.1~56.6%
Applicable temp :Under 40℃
Power Source :AA battery×2
Cylinder connector :W22–14 (Right)
Hose connector :M12× 1.0 (Right)
Pressure Gauge :0 ~25MPa
Adjusted Pressure :0.15MPa
Flow Meter :2~25L /min.
■Easy positioning with luminous tape.
Code No. S779281
Code No. S7050
For saving shield gas and time at welding operation
For saving shield gas and time at welding operation
Purge Dams
Purge Ring
M12×1.0 male
When back bead welding stainless steel, nitrogen & oxygen in the atmosphere react with the weld metal to cause pores on the weld surface resulting in defective welds.To prevent this, a shield gas protects the weld metal.Without back shield, the back bead is oxidised, losing strength and durability of the weld.
Without Back -Shield With Back -Shield
Coupler connection
1/4"PT
M12×1.0 male
M12×1.0 male
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Max. bend capacity SS400 :75×75× 6mm / SUS304 : 75×75×6mm (※)
Output 17t (Bender)・23t (V Notch)
Stroke 30mm
Weight 50kg
Standard Acc. Main unit (V Notch・Bender), Hydraulic Pump Unit FL
Max. bend capacity SS400 :75×75× 6mm / SUS304 : 75×75×6mm (※)
Output 17t(Bender)・23t (V Notch)
Stroke 30mm
Weight 50kg
Standard Acc. Main unit (V Notch・Bender), Hydraulic Pump Unit FLF
Max. bend capacity SS400 :75×75× 6mm / SUS304 : 75×75×6mm (※)
Output 17t(Bender)・23t (V Notch)
Stroke 30mm
Weight 50kg
Standard Acc. Main unit (V Notch・Bender)
ANGLE MACHINE
Single unit can process angle bending, V notch, corner cut without changing tools !
■Can process stainless angle steel 75× 75× 6mm with standard accessories.
■Process angle in 5 different patterns without changing tools.
■Main unit and hydraulic pump unit are separated for easy transport to working site.
For 5 different angles without changing mold !!
Optional Accessories
Angle Machine 75 (with Hand Switch)
Angle Machine 75 (with Foot Switch)
Angle Machine 75 (Body unit only)
Item FL・FLF (Standard Acc.) High Speed Hydraulic Pump Unit (Option)
Max. working perssure 68.7MPa (700kgf / cm2) 68.7MPa(700kgf / cm2)
Volume of discharge 0.2L /min 0.35L /min
Effective oil volume 0.8L 2L
Motor 350W(50/60Hz) Voltage made to order 450W(50 /60Hz) Voltage made to order
Weight 7.5kg 17.2kg
Dimension L :322×W: 120×H :140mm L: 212×W:211×H :340mm
※Please use hydraulic pump of 68.7MPa (700kgf / cm2) if you purchase Angle Machine 75 at main unit only. Hydraulic coupler must be by same manufacturer.
Hydraulic Pump Unit
※For process of material thicknes 3・4mm needs N Notch Kit t3 : Code No.NZ779.
90° V Notch
★ With standard accessories
Angle Bender
Edge Cut
45° Corner Cut
Puncher
90° Corner Cut
※Min bend: 200mm corner
Item Code No. Note
High Speed Hydraulic Pump Unit NZ45SV With Foot Switch
HydraulicPump Unit
FL NZ35FL With Hand Switch
FLF NZ35FLF With Foot Switch
Puncher P– 75 NZ775 Holder Upper &Lower only
Punch & Dies
11 NZ527 ø 11mm
11 Elongate Hole NZ528 11× 16.5mm
13 NZ529 ø 13mm
14 NZ530 ø 14mm
14 Elongate Hole NZ557 14× 18mm
15 NZ531 ø 15mm
18 NZ532 ø 18mm
V Notch Kit t3 NZ779 For 3・4mm
316mm
220mm
295mm
322mm
120mm
140mm
Angle Machine
Angle Machine 75with Hand Switch :Code No.NZ750 Body unit only : Code No.NZ761with Foot Switch : Code No.NZ751
Max. Bending Capacity~75×75×6mm
VNotch
AngleBender
CornerCut
EdgeCut
Optional itemPuncher
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H V
LV
H Ball
L ball
PIPE JACK SERIES
To reduce work hours !!
■Easy to carry as three legs can be folded up.※Not applicable to HD pipe jack L
■No sudden head loosening with a sperical screw.
■Fingers never get caught.
Ideal for transportation
Head Loosening Prevention
Catch Prevention
Load capacity : 1 ton !!Robust design !!Best - seller !
Ideal for large pipes ! Load capacity : 1 ton !!Robust design !!
Item Pipe Jack HV Pipe Jack H Ball
Head type V Ball Transfer
Max load capacity 1,130kg 450kgPipe size 1/8~24" (3 ~600mm) 3/8~12" (10~300mm)
Weight 11.3kg 14.5kg
Item Pipe Jack LV Pipe Jack L Ball
Head type V Ball Transfer
Max load capacity 1,130kg 450kgPipe size 1/8~24" (3 ~600mm) 3/8~12" (10~300mm)
Weight 7.7kg 9.7kg
Easy to adjust the height.Also suitable for square material.Head for stainless steel available.
Compact & ideal for transportation.Adjustable height : 51~89cm.Also suitable for square material.Head for stainless steel available.
For supporting pipes
For supporting pipes
Pipe Jack H PAT.
Pipe Jack L PAT.
HV : Code No.S781300 H Ball : Code No.S781305
LV : Code No.S781310 L Ball : Code No.S781315
Collapsible legs
Collapsible legs
Load capacity HV :1,130kg / H Ball : 450kg
Load capacity LV :1,130kg / L Ball : 450kg
Highest125cm
Highest89cm
Lowest71cm
Lowest51cm
Between legs580mm
Between legs580mm
Between legs495mm
Between legs495mm
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For supporting pipes For supporting pipes
To fix pipe support and pipe For holding pipes up to 12"
HD Pipe Jack L PAT. Hi Boy PAT.
Hold E PAT.P Chain vise
LV : Code No.S780385 L Ball : Code No.S780390 Code No.S783250
Code No.S785000 SUS: Code No.S784999 Code No.S781050
Load capacity LV :1,130kg / L Ball : 450kg Load capacity : 450kgCollapsible legs
Diameter of pipe :3/4"~ 6"
Between legs406mm
Between legs970mm
Between legs359mm
Between legs840mm
Item HD Pipe Jack LV HD Pipe Jack L Ball
Head type V Ball Transfer
Max load capacity 1,130kg 450kgPipe size 1/8~24" (3~600mm) 3/8~ 12" (10~300mm)
Weight 8.6kg 10.6kg
6 Kinds of Heads. Use in combination with Pipe Jack L / H depending on the application.Pipe Jack Head
Load capacity : 1 ton !!Robust design !!
For pipe installation / removal/welding works at highplace.Adjustable height : 99~ 180cm.With convenient carrying handle.Head for stainless steel available.
Quick release button allows clamp arms to open and close in seconds.Rugged steel frame for years of use.Weight : 3.9kg
1.2m long.
Head V
Max load capacity 450kg
Pipe size 1/8~24" (3~600mm)
Weight 20.4kg
※Applicable Pipe Jack Heads (Optional) are only applicable to V Head, Ball transfer, and Stainless steel only. Maximum load capacity is 450kg, even load capacity Shows over 450kg in the below chart.
For highplace work !!
※V Head is necessary to install Ball transfer and Stainless Steel.
HeadStandard V Head Ball transfer Steel Wheel Head Rubber Wheel Head Bar Stock Head Stainless Steel
Application General welding of pipe shapes, solids and rounds.
Rotation of pipe or tubing in all directions.
Welding of pipe and rounds.
Non–marring surface, roll welding of pipes and rounds.
Welding of flats and shapes.
General welding of pipe shapes, solids and rounds.
CapacityLoad 1,130kg 450kg 900kg 450kg 900kg 1,130kg
Diameter 1/8~24" (3~ 600mm) 3/8~12" (10~300mm) 11/4 ~24" (30~ 600mm) 11/2 ~24" (40~ 600mm) 1/8~10" (3 ~250mm) 1/8~ 24" (3~600mm)
Code No.For Steel For Stainless
Steel For Steel For Stainless Steel For Steel For Stainless
Steel Common For H For L For Stainless Steel
S780518 S780498 S780551 S780274 S780514 S780517 S780499 S780519 S780944 S780502
Easy to fold up !Tighten the chain on the pipe support !!
260mm(storage)
For supporting pipes.Easy to adjust the height.Also suitable for square material.Head for stainless steel available.※Legs uncollapsible.
LV L ball
A quick, easy, safe clamp for holding pipe in V head jack stands !
410mm(storage)
Highest89cm
Highest180cm
Lowest51cm
Lowest99cm
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Adjust -A -RollsSeries
Cut costs by reducing operation hours !!
Fast adjustment for easy pipe positioning.Wheels for pipe positioning.Adjustable height.4 legs - stable.
Adjust -A -Roll H
Adjust -A - Roll L
Item Roller Ball
Height 74~107cm 74~107cm
Max load capacity 900kg 450kg
Diameter of pipe 1/2~36" (12~900mm) 1/2~36" (12~ 900mm)
Weight 20.7kg 19.6kg
Item H:Roller H :Ball L :Roller L : Ball
Height 80cm 80cm 61cm 61cm
Max load capacity 900kg 450kg 900kg 450kg
Diameter of pipe 1/2~36" (12~900mm) 1/2~36" (12~900mm) 1/2~36" (12~900mm) 1/2~36" (12~900mm)
Weight 17.9kg 17.6kg 13.2kg 14.1kg
Stable with 4 legs !!
800mm585mm
Adjustable height for wide use !!
Fast adjustment for easy pipe positioning.Wheels positions are adjustable.
800mm
800mm
585mm
585mm
For supporting large pipes
For supporting large pipes
Adjust -A -Rolls
Pro Adjust -A -Rolls
Roller H :Code No.S780365 Roller L : Code No.S780370 Ball H : Code No.S780366 Ball L :Code No.S780371
Roller : Code No.S780441 Ball : Code No.S780442
Head for stainless steel avairable
Head for stainless steel avairable
Max load capacityH・L Roller : 900kg / H・L Ball : 450kg
Max load capacityRoller : 900kg / Ball : 450kg
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Head
RollerRoller Head (2PCS)
Ball TransferRoller Head (2PCS)
Rubber WheelRoller Head
Bar Stock Head
Application For spin welding of pipes or round barsTo support pipes for threading machines or cutting machines
For spin welding of plastic coated pipes, painted pipes and also to stainless steel pipies
For welding of plate steels, section steels
CapacityLoad 900kg 450kg 550kg 900kg
Diameter 1/2~36" (12~900mm) 1/2~ 36" (12~900mm) 1/2~36" (12~ 900mm) −
Code No.For Steel For Stainless Steel For Steel For Stainless Steel For Steel & Stainless Steel −
S783151 S783153 S783154 S783159 S783152 S783155
Installation image
Fast adjustment for easy pipe positioning.Wheels positions are adjustable.
For supporting large pipes
Adjust -A -Rolls MINIRoller :Code No.S785280 Ball : Code No.S785281
Head for stainless steel avairable
Max load capacityRoller : 900kg / Ball : 450kg
Item Roller Ball
Height 18cm (include roller head :30cm) 18cm (include roller head :30cm)
Max load capacity 900kg 450kg
Diameter of pipe 1/2~36" (12~ 900mm) 1/2~36"(12~900mm)
Weight 10.65kg 9.5kg
Adjust -A -RollsMINI
For comfortable work when sitting !!
Only 30cm height !Easy to work on floor !!
Ball
Roller
Use in combination with Adjust -A -Rolls series depending on the application.
Adjust -A -Rolls Head
560mm280mm
560mm280mm
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370mm
Specification
Tack Weld /Centering
Equipment Series
Cut costs by reducing operation hours !!
Ultra Fit
Ultra Clamp
Item 1−21/2 2− 6 5−12H (mm) 200 375 550W (mm) 145 295 460L (mm) 155 240 245A (mm) 35 35 35B (mm) 60 60 60
Item No.1 No.2 No.3H (mm) 205 370 555W (mm) 105 290 480L (mm) 160 235 240A (mm) 37 55 50B (mm) 67 102 102
※ H size :Height when fixed to the largest pipe※ W size :Width when fixed to the largest pipe※ L size : Length of the handle※ A size :Dimention of up to thumbscrew from the pipe fixed position.※ B size : Max width of the body
H
W
L
D
B
A
A fast, accurate fit - up clamp for pipe to pipe, pipe to elbow, elbow to elbow and more.Rugged, compact design to operate in tight locations.Contact parts are made of stainless steel.
Item No.1 No.2 No.3Fixing capacity 1~ 21/2" 2~6" 5~ 12"
Weight 1.8kg 4.5kg 7.7kg
Item 1−21/2 2− 6 5−12Fixing capacity 1~ 21/2" 2~6" 5~ 12"
Weight 1.8kg 3.6kg 6.8kg
No.3
5− 12
No.2
2−6
No.1
1− 21/2
Pipe to Pipe Pipe to Elbow
Pipe to Pipe Elbow to Elbow
Easy to set / remove with quick action button for quick clamp / release !!
Easy to set / remove with quick action button for quick clamp / release !!
220mm
320mm
120mm
190mm
220mm
320mm
120mm
190mm
370mm
440mm
440mm
A fast, accurate fit - up clamp for pipe to pipe, pipe to elbow and more.Contact parts are made of stainless steel.
For tack welding and centering
For tack welding and centering
Ultra Clamp (Quick)
Ultra Fit (Quick)
No.1 :Code No.S781510 No.2 : Code No.S781520No.3 : Code No.S781530
1 –21/2 : Code No.S781540 2– 6 : Code No.S7815505–12 :Code No.S781560
Applicable to stainless steel
Applicable to stainless steel
Ultra ClampBar- shaped arm-ends are suitable for clamping and tack welding of Pipe+ Pipe or Pipe+Elbow.
Pin - shaped arm-ends are suitable for clamping and tack welding of Elbow+ Elbow.
Ultra Fit
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A fast, accurate fit - up clamp for pipe to pipe, pipe to elbow and more.Contact parts are made of stainless steel.
For tack welding and centering
For tack welding and centering For accurate alignment of pipe flange
For preventing earth wire tangles
Ultra Clamp
Ultra Fit Flange Pins
Rotary Earth ClampNo.1 : Code No.S781130 No.2 : Code No.S781150No.3 : Code No.S781170
1–21/2 : Code No.S781265 2–6 :Code No.S7812755 –12 : Code No.S781285
Stainless Steel : Code No.S780429 Quick : Code No. S781235Spirit level : Code No. S781240
Code No.S780435
Applicable to stainless steel
Applicable to stainless steel
A fast, accurate fit - up clamp for fitting to elbow to elbow.Rugged, compact design to operate in tight locations.Contact parts are made of stainless steel.
Positive anti - arc bearing take loads up to 400 amps.Attaches and detaches in seconds.
Earth wire never gets tangled !
Weight 1.8kg
No.3
No.2
No.1
Easy to set up, just fix with upper screw after set lower screw!
Thinner design suitable for fitting to fitting clamp !
Item No.1 No.2 No.3Fixing capacity 1 ~21/2" 2~ 6" 5 ~12"
Weight 1.5kg 3.8kg 6.5kg
Item No.1 No.2 No.3Fixing capacity 1 ~21/2" 2~ 6" 5 ~12"
Weight 1.4kg 3.6kg 6.1kg
Pipe to Pipe
Pipe to Pipe
Pipe to Elbow
Elbow to Elbow
6mm
12mm
120mm
190mm
100mm
130mm
25mm
Quick installing pins work as convenient reference points to level flange for tack and weld -out.Features Acme threads for maximum clamping power and hardened steel for long lasting use.
Item Stainless Steel (2PCS) Quick (2PCS) with Spirit level (2PCS+Bar)
Diameter of bolt 16~41mm 16~ 41mm 16~41mmWeight 1.8kg 1.8kg 2.0kg
140mm
42mm
270mm
220mm
320mm
370mm
440mm
5−12
2 −6
1−21/2
220mm
320mm
120mm
190mm
370mm
440mm
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※Generally use in two
※Hexagonal wrench : 35mm or Round bar : 12mm is necessary (Optional)
Item 3 4 5 6
Weight 5.5kg 5.5kg 6.4kg 6.8kg
Pin size 16mm 19mm 22mm 25mm
Pressure of flange ~63K ~63K ~ 63K ~63K
Size
A (Width fo shaft) 76mm 101mm 127mm 162mm
B (Length of bolt) 243mm 243mm 262mm 262mm
C (Length of the body) 200mm 200mm 228mm 228mm
D (Width of wedge) 26mm 26mm 29mm 29mm
E (Diameter of shaft) ø16mm ø19mm ø22mm ø25mm
F (Length) 307mm 307mm 345mm 345mm
3 4
5 6
Item 2−4 4−8 8−12
Diameter capacity ø 50~100mm ø 100~ 200mm ø200~300mm
Weight 1.1kg 3.9kg 12.7kg
Height 340mm 450mm 620mm
To detach flanges for maintenance !
Easy to set ! Easy to tack weld !!
2–4
4–8
8–12
C
F
B
E
DA
To detach flanges for maintenance
Flange Spreader3 : Code No. S784003 4: Code No. S7840025 : Code No. S784001 6: Code No. S784000
Hardened wedge for safe splitting.Compact design, but with enough strength for tough jobs.
Contact parts are made of stainless steel.
For fitting up Pipe to Flange/Pipe to Pipe
Internal Fit - up Clamp PAT.
2– 4 : Code No. S784100 4– 8 : Code No. S7841028 –12 : Code No. S784103
Applicable to stainless steel Tack welding Centering
WELD
ING
MAKE
-UP TO
OLS
PLASMA CU
TTING
PLASMA CU
TTING
&W
ELDIN
G M
AKE-U
P TOO
LS
53
Drop forged handle and wing nuts designed for rough field use and easy adjustment with gloved hands.Available up to ø900mm.
Consists of two 45° blades that slide effortlessly in an industrial - strength plastic handle.Up to Flange : ~8", Fitting :~ 14"
0°~90°with Spirit level.
Graduator, Spirit level, and Flange Pin are in set.
Pen type.
Item 71 (large) :Red 59(middle) :Blue 46(small) :Yellow
Diameter capacity 62・65・68・71mm 49・52・56・59mm 37・40・43・46mm
Weight 600g 600g 600g
No need for marking off to cut hole.Fix by magnet - stable.
Accurate quick check of internal hi – lo
Root weld spacing with little effort
2 roles in 1 unit !
Weight 1.1kg
Flange hole pitch 60~ 195mmDiameter of bolt ø 16~44mm
Weight 950g
Scale Accurate quick check :0~ 3cm Root weld : 0.7~ 4mm
Size L : 150×W:8 ×H :12mm
Weight 100g
Reduction in setting time !!
Put on pipe at desired angle and just pull the lever for marking off !!
Item Code No. Pipe size Weight
Clamp Champ 1−10Steel S781000 25~250mm 10kgStainless Steel S780999 25~250mm 10kg
Clamp Champ 1−16Steel S780998 25~400mm 15.7kgStainless Steel S780997 25~400mm 15.7kg
Clamp Champ 10−36Steel S781250 250~900mm 50.4kgStainless Steel S781251 250~900mm 50.4kg
Capable of a horizontal positioning !
Repair item Repair item
Spirit level :Code No. PZ722000 Spirit level :Code No. PZ722000
Diameter capacity 1"~24"
Weight 480g
270mm
370mm
200mm
180mm
150mm
4 sizes in 1 unit !
38mm220mm
For holizontal adjustment For correcting angles (45° / 90°)
For measuring
For centering branch pipe and layout of center line
For making holes on gas pipe
For leveling the flange
Clamp Champ Mult Square PAT.
Welding Scale
Jumbo Centering PAT.
Circle Snap
Universal level PAT.
Code No.S790000
Code No.S781901
Code No.PZ72106
71 (large) : Code No.S784560 59 (medium) : Code No.S78455046 (small) : Code No.S784540
Code No.PZ430
Applicable to stainless steel
Correcting of angle
Holizontal level Holizontal level
WELD
ING
MAKE
-UP TO
OLS
PLASMA CU
TTING
PLASMA CU
TTING
&W
ELDIN
G M
AKE-U
P TOO
LS
54
Item Conta Marker Jumbo MarkerRound pipe 11/2 ~ 18" 8~ 48"
Steel (□mm) 450 200~1200Weight 500g 2.0kg
Easy to mark off on pipes, section steels !!
Set the square and hit the flange !!
Ideal for branch pipes !!
Thumb screw connects to pipe or bent conduit !!
Made from aluminum - light weight !!
Mark -off capacity ø38mm~300mm
Weight 1.4kg
Measured angle 0°, 30°, 45°, 90°
Weight 110g
Measured angle 0°, 30°, 45°, 90°
Weight 160g
Diameter capacity 1"~
Width of square 20~50mm
Weight 720g
Diameter capacity 1"~
Angle 0~ 90°
Weight 540g
140mm
32mm
210mm
32mm
To check angle of branch pipe, flange !!
Easy to read vials with magnetic base.Four vials. (0°, 30°, 45°, 90°)
There is a 'v' cut into the base for pipe and conduit work.
Easy to read vials with magnetic base.Four vials. (0°, 30°, 45°, 90°)
There is a 'v' cut into the base for pipe and conduit work.
Permanent magnet body.Mark off in any surface such as curved, spherical, etc.
Permanent magnet body.※Without machinist square.
Level for tacking
For marking off pipes and steels
Level for tacking
For removing branch pipes from pipes (ø40 ~300)
Versa level
Conta Marker • Jumbo Marker PAT.
Quad level
Circle Projector PAT.
Code No.S781945
conta marker : Code No.PZ400 jumbo marker : Code No.PZ403
Code No.S781946
Code No.PZ414
Holizontal level
For mark off
Holizontal level
For mark off
For correcting angles of flange For correcting angles of flange and socket pipe
Flanges care PAT. Welding Protractor PAT.
Code No.PZ429 Code No.PZ408
Correcting of angle Correcting of angle