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WEINIG PROFILINGHow to produce a structured surface

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WEINIG PROFILINGHow to produce a structured surface

Step 1: form a clear mental image of the structured surface you want.

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WEINIG PROFILINGHow to produce a structured surface

Step 2: transfer the mental image into a...

(3D) drawing... or a wooden sample

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WEINIG PROFILINGHow to produce a structured surface

Step 3: produce or purchase a cutterhead with the required profile shape

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WEINIG PROFILINGHow to produce a structured surface

Zei

t

Step 4: Weinig oscillating spindle technology is used at the required positions to produce the structured surface...

Horizontal: Vertical:

Any horizontal spindle (except 1st bottom) can be equipped with axial oscillating CNC axes. Radial oscillation only possible on a 2nd top or bottom spindle

Any vertical spindle can be equipped with axial oscillating CNC axes. Radial oscillation only possible on a 2nd right or left spindle.

Universalspindel:

A universal spindle can have axial or radial oscillating CNC axes.

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WEINIG PROFILINGAxial oscillation

Several parameters work together to make a structured surface

Speed:

min max

Distance:Axial axis:

Distance

An axial CNC axis is controlled by software to move continuously.

The speed of the CNC axis as well as the speed of the feed system are two parameters which work together.

A third parameter is the distance that the axis can move e.g. max 40 mm. The software ensures that the movement is random.

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WEINIG PROFILINGStructured Surface

The result is structured surface

A simple structured surface is produced by a single oscillating CNC axis. Each additional pass through the oscillating spindle will create a more complex structure.

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WEINIG PROFILINGPowerLine – Structured Surface

Simple

Two passes Three passesOne pass

Compound Complex

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WEINIG PROFILINGRadial oscillation

Speed:

Zei

t

Radial:

A radial CNC axis is controlled by software to move continuously.

A third parameter is the distance that the axis can move e.g. max. 1mm.The software ensures that the movement is random

The speed of the CNC axis as well as the speed of the feed system are two parameters which work together.

min.

max.

Several parameters work together to make a structured surface

Distance:

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WEINIG PROFILINGPowerCom Software

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WEINIG PROFILINGPowerCom Software

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WEINIG PROFILINGSpindle arrangements

9 Spindles: 7 Spindles + Uni:

By using multiple spindles it is possible to produce complex surface structures in one work-step.

For greater flexibility a universal spindle can be used for structuring from any position.

5 Spindles:

For companies with a limited budget the material can be run several times through the machine to achieve the desired structure.

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WEINIG PROFILINGWhere can this technology be used

Furniture panels and frames

Mouldings

Window and door frames

Playground equipment

Garden furniture

Decking

WPC

Log cabin houses

Cladding or siding

Flooring

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WEINIG PROFILINGHand scraped flooring

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WEINIG PROFILINGHand scraped flooring

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WEINIG PROFILINGHand scraped flooring

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WEINIG PROFILINGHand scraped look

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WEINIG PROFILINGPowerLine – Structured Surface

Procedure for following up an enquiry:

A (3D) drawing or sample of the structured surface is required for evaluation

Ideally the product should be test run at Weinig together with the customer

The customer must evaluate the result together with Weinig experts and if necessary discuss further measures to be taken