wcpt62010 in-line particle sizing for process control by

1
POWTECH 2010 Halle 7 Stand 551 1 2 2 Petrak Dieter , Dietrich Stefan , Eckardt Günter , 2 Köhler Michael 1 Chemnitz University of Technology, Germany 2 Parsum GmbH, Germany WCPT62010 Poster 613 In-line particle sizing for process control by an optical probe based on the spatial filtering technique (SFT) The control of particulate processes and their understanding can be improved by sizing measuring techniques of Parsum GmbH. In-line sizing instruments of Parsum GmbH are based on fiber-optical spatial filtering velocimetry and fiber-optical spot scanning. Main advantages of the sizing instruments are the compact design, robustness and the adaptation to different process conditions. v = g/T = gf 0 0 Burst T 0 U t t p Pulse U v Particle chord length x x = vt-d p Laser light W i n d o w Measurement volume t g d Fiber optical spatial filter Single optical fiber Basic principle robust measurement of particle size and particle velocity based on the shadow image of a single particle probe signals contain a central frequency and an impulse width which are proportional to the velocity and the chord length Instrumentation Size range: 50...6,000 μm Velocity: 0.01 m/s...50 m/s Probe length: 280 mm...4,000 mm Probe diameter: 25 mm...50 mm Temperature range: -20°C...100°C Data rate up to 20,000 particles/second Interface 4...20 mA or Web-Server IPP – Measurement Software IPP Measurement Software OPC-Server Max. 4 Probes TCP/IP Connection Ethernet Process Control System Max. 100 m OPC- Server - Parsum probe IPP 70 Probe with diperser Probe with flushing cell Air supply unit IPP 70-S PC cable Air supply Basic equipment Application The application is given for grinding/dosing, agglomeration, fluidized bed processes, transportation and filling, sieving, wet and dry granulation, spray drying. Examples show also the ability to prove the model goodness of a fluid bed process by using the in-line-SFT [Närvänen et al.]. Process unit Sample at-line in-line on-line Ex environments pharma solutions In-line measurement with probe IPP 70 for batch fluidized bed granulation 11:15 11:30 11:45 12:00 12:15 12:30 50 100 150 200 250 300 350 400 450 x 10,3 x 50,3 x 90,3 process stop for at-line sample with laser diffraction particle size x [μm] time t [h:min] Batch fluidized bed granulation of 5 kg lactose with pharmaceutical ingredients Latest References E. Tsotsas, A. S. Mujumdar: Modern Drying Technology, Vol.2, Experimental Techniques, WILEY-VCH Verlag Weinheim, 2009 S. Schmidt-Lehr, H.-U. Moritz, K. C. Jürgens: Online Control of Particle Size during Fluidised Bed Granulation, Pharm. Ind. 69, 2007, 478-484 T. Närvänen: Particle Size Determination during Fluid Bed Granulation, Diss., 2009, Faculty of Pharmacy of the University of Helsinki T. Närvänen, T. Lipsanen, O. Antikainen, H. Räikkönen, J. Yliruusi: Controlling granule size by granulation liquid feed pulsing, International Journal of pharmaceutics 357, 2008, 132-138

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POWTECH 2010 Halle 7 Stand 551

1 2 2Petrak Dieter , Dietrich Stefan , Eckardt Günter , 2

Köhler Michael 1 Chemnitz University of Technology, Germany2 Parsum GmbH, Germany

WCPT62010Poster 613

In-line particle sizing for process control by an optical probe based on the spatial filtering technique (SFT)

The control of particulate processes and their understanding can be improved by sizing measuring techniques of Parsum GmbH. In-line sizinginstruments of Parsum GmbH are based on fiber-optical spatial filtering velocimetry and fiber-optical spot scanning. Main advantages of the sizing instruments are the compact design, robustness and the adaptation to different process conditions.

v = g/T

= gf

0

0

Burst

T0

U

ttp

PulseU

v

Particle chordlength x

x = vt-dp

Laser light

Win

do

w

Measurement volume

t

g

d

Fiber opticalspatial filter

Singleoptical fiber

Basic principle

robust measurement of particle sizeand particle velocity based on theshadow image of a single particle

probe signals contain a central frequencyand an impulse width which are proportionalto the velocity and the chord length

Instrumentation

Size range: 50...6,000 µmVelocity: 0.01 m/s...50 m/sProbe length: 280 mm...4,000 mmProbe diameter: 25 mm...50 mmTemperature range: -20°C...100°CData rate up to 20,000 particles/secondInterface 4...20 mA or Web-Server

IPP –Measurement

Software

IPP Measurement

Software

OPC-Server

Max.4 Probes

TCP/IP Connection

Ethernet

Process Control SystemMax.

100 m

OPC-Server

-

Parsum probe IPP 70 Probe with diperserProbe with flushing cell Air supply unit

IPP 70-S PC cable

Air supply

Basic equipment

Application

The application is given for grinding/dosing, agglomeration, fluidized bed processes, transportation and filling, sieving, wet and dry granulation,spray drying. Examples show also the ability to prove the model goodness of a fluid bed process by using the in-line-SFT [Närvänen et al.].

Processunit

Sample

at-line

in-line

on-line

Ex environmentspharma solutions

In-line measurement with probe IPP 70for batch fluidized bed granulation

11:15 11:30 11:45 12:00 12:15 12:30

50

100

150

200

250

300

350

400

450 x10,3

x50,3

x90,3

process stop for at-line sample with laser diffraction

partic

lesi

zex

[µm

]

time t [h:min]

Batch fluidized bed granulation of 5 kg lactose with pharmaceutical ingredients

Latest References

E. Tsotsas, A. S. Mujumdar: Modern Drying Technology, Vol.2, Experimental Techniques, WILEY-VCH Verlag Weinheim, 2009 S. Schmidt-Lehr, H.-U. Moritz, K. C. Jürgens: Online Control of Particle Size during Fluidised Bed Granulation, Pharm. Ind. 69, 2007, 478-484

T. Närvänen: Particle Size Determination during Fluid Bed Granulation, Diss., 2009, Faculty of Pharmacy of the University of Helsinki

T. Närvänen, T. Lipsanen, O. Antikainen, H. Räikkönen, J. Yliruusi: Controlling granule size by granulation liquid feed pulsing, International Journal of pharmaceutics 357, 2008, 132-138