vpl-ex100 120 145 175

8/16/2019 VPL-EX100 120 145 175

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DATA PROJECTOR

VPL-EX100VPL-EX120VPL-EX145

VPL-EX175REMOTE COMMANDER

RM-PJ7

SERVICE MANUAL

1st Edition (Revised 1)

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VPL-EX100

!

! WARNINGThis manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualified to do so. Refer all servicing to

qualified service personnel.

! WARNUNGDie Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegebenWartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

! AVERTISSEMENTCe manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

WARNINGThis unit has no power switch.

When installing the unit, incorporate a readily accessible

disconnect device in the fixed wiring, or connect the

power cord to a socket-outlet which must be providednear the unit and easily accessible, so that the user can

turn off the power in case a fault should occur.

WARNUNGDieses Gerät hat keinen Netzschalter.

Beim Einbau des Geräts ist daher im Festkabel

ein leicht zugänglicher Unterbrecher einzufügen,

oder das Netzkabel muß mit einer in der Nähe

des Geräts befindlichen, leicht zugänglichen

Wandsteckdose verbunden werden, damit sich bei

einer Funktionsstörung die Stromversorgung zum Gerät

jederzeit unterbrechen läß t.

For kundene i Norge

Dette utstyret kan kobles til et IT-strømfordelingssystem.

VPL-EX145/EX175

: LAN

VPL-EX145/EX175

For safety, do not connect the connector for pe-ripheral device wiring that might have excessivevoltage to the following port.: LAN connector Follow the instructions for the above port.

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VPL-EX100 1 (P)

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type rec-

ommended by the manufacturer.

When you dispose of the battery, you must obey the

law in the relative area or country.

ATTENTION

Il y a danger d’explosion s’il y a remplacement incor-

rect de la batterie. Remplacer uniquement avec

une batterie du même type ou d’un type équivalent

recommandé par le constructeur.

Lorsque vous mettez la batterie au rebut, vous devez

respecter la législation en vigueur dans le pays ou la

région où vous vous trouvez.

VORSICHT

Explosionsgefahr bei Verwendung falscher Batterien.

Batterien nur durch den vom Hersteller empfohlenen

oder einen gleichwertigen Typ ersetzen.

Wenn Sie die Batterie entsorgen, müssen Sie die

Gesetze der jeweiligen Region und des jeweiligen

Landes befolgen.

FÖRSIKTIGHET!

Fara för explosion vid felaktigt placerat batteri.

Byt endast mot samma eller likvärdig typ av batteri,

enligt tillverkarens rekommendationer.

När du kasserar batteriet ska du följa rådande lagarför regionen eller landet.

PAS PÅ

Fare for eksplosion, hvis batteriet ikke udskiftes

korrekt.

Udskift kun med et batteri af samme eller tilsvarende

type, som er anbefalet af fabrikanten.

Når du bortskaffer batteriet, skal du følge

lovgivningen i det pågældende område eller land.

HUOMIO

Räjähdysvaara, jos akku vaihdetaan virheellisesti.

Vaihda vain samanlaiseen tai vastaavantyyppiseen,

valmistajan suosittelemaan akkuun.

Noudata akun hävittämisessä oman maasi tai

alueesi lakeja.

FORSIKTIG

Eksplosjonsfare hvis feil type batteri settes i.Bytt ut kun med samme type eller tilsvarende

anbefalt av produsenten.

Kasser batteriet i henhold til gjeldende avfallsregler.

注意

如果更换的电池不正确，就会有爆炸的危险。

只更换同一类型或制造商推荐的电池型号。

处理电池时，必须遵守相关地区或国家的法律。

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1 (E)VPL-EX100

Table of Contents

Manual Structure

Purpose of this manual ............................................................ 3 (E)

Related manuals ...................................................................... 3 (E)

1. Service Overview

1-1. Appearance Figure ....................................................1-1 (E)

1-2. Board Locations ........................................................1-1 (E)

1-3. Disassembly ..............................................................1-2 (E)

1-3-1. Upper Case Assembly ......................................1-2 (E)

1-3-2. Rear Panel ........................................................1-4 (E)

1-3-3. Main Board ......................................................1-5 (E)

1-3-4. G Board ............................................................1-6 (E)

1-3-5. DC Fan (Lamp Duct) .......................................1-7 (E)

1-3-6. Speaker.............................................................1-8 (E)

1-3-7. Optical Block ...................................................1-9 (E)

1-3-8. DC Fan (Intake) .............................................1-10 (E)

1-3-9. Power Supply (Ballast) .................................. 1-11 (E)

1-3-10. Front Panel Assembly and NFTA Board ........1-12 (E)

1-3-11. DC Fan (Exhaust) and U Board .....................1-13 (E)

1-3-12. Lens Assembly and

S Prism Block Assembly ...............................1-14 (E)

1-3-13. S Out-polarizer (G)/(B) Assembly and

S Out-pre-polarizer (R)/(G)/(B) Assembly ....1-16 (E)1-3-14. S In-polarizer (R)/(G)/(B) Assembly .............1-18 (E)

1-3-15. S PS Assembly ...............................................1-20 (E)

1-4. Optional Fixtures .....................................................1-21 (E)

1-4-1. Extension Boards and Extension Cables .......1-21 (E)

1-4-2. Connection .....................................................1-22 (E)

1-5. Service Mode (Network Volume)

(VPL-EX145/EX175)..............................................1-23 (E)

1-5-1. Outline ...........................................................1-23 (E)

1-5-2. Update Function .............................................1-23 (E)

1-5-3. Event Trace Function .....................................1-26 (E)

1-5-4. Setup Function ...............................................1-29 (E)1-6. Indicator Display .....................................................1-30 (E)

1-7. Lead-free Solder ......................................................1-31 (E)

2. Adjustments

2-1. Service Know-How ...................................................2-1 (E)

2-1-1. When the S Prism Block Assembly isReplaced...........................................................2-1 (E)

2-1-2. When Replacing the Main Board.....................2-1 (E)

2-2. Mechanical Adjustment .............................................2-2 (E)

2-2-1. Polarizer Adjustment........................................2-2 (E)

2-3. Electrical Adjustment ................................................2-3 (E)

2-3-1. Required Equipment ........................................2-3 (E)

2-3-2. How to Enter the Service Mode .......................2-3 (E)

2-3-3. V COM Adjustment .........................................2-3 (E)

2-3-4. Angle Detect Sensor Adjustment .....................2-4 (E)

2-4. Software Update ........................................................2-4 (E)

2-4-1. Preparation .......................................................2-4 (E)

2-4-2. Main (Scan Converter).....................................2-6 (E)

2-4-3. Sub ...................................................................2-8 (E)

2-4-4. Ext (Network) ..................................................2-9 (E)

2-5. Quick Access ...........................................................2-10 (E)

2-5-1. Preparation .....................................................2-10 (E)

2-5-2. Saving of 3Dgamma/LookUpTable/

Main Board Data ............................................2-10 (E)

2-5-3. Saving of DDC Data ...................................... 2-11 (E)

2-5-4. Saving of NVM Data .....................................2-12 (E)

2-5-5. Writing of 3Dgamma/LookUpTable/

Main Board Data ............................................2-13 (E)2-5-6. Writing of DDC Data .....................................2-14 (E)

2-5-7. Saving of NVM Data .....................................2-15 (E)

2-6. Adjustment Item Initialize Data ..............................2-16 (E)

3. Troubleshooting and Circuit Description

3-1. Troubleshooting.........................................................3-1 (E)

3-2. Circuit Description ....................................................3-5 (E)

3-2-1. Main Board ......................................................3-5 (E)

3-2-2. Sensor Board ....................................................3-6 (E)3-2-3. G Board ............................................................3-6 (E)

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2 (E) VPL-EX100

4. Spare Parts

4-1. Notes on Repair Parts ......................................................4-1

4-2. Exploded Views ...............................................................4-2

4-3. Packing Materials & Supplied Accessories ...................4-10

5. Block Diagrams

Overall .............................................................................5-1

6. Frame Wiring

Frame Wiring...................................................................6-1

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3 (E)VPL-EX100

Manual Structure

Purpose of this manual

This manual is the Service Manual of the Data Projector VPL-EX100/EX120/

EX145/EX175.

This manual contains the service overview, adjustments, troubleshooting, circuitdescription, spare parts, block diagrams, and frame wiring.

Related manuals

In addition to this Service Manual, the following manuals are provided.

. Quick Reference Manual (Supplied with unit)

This manual is necessary for installation of this unit.

. Operating Instructions CD-ROM (Supplied with unit)

This manual is necessary for application and operation of this unit.

. Protocol Manual (Available on request)

This manual describes the protocol for controlling this unit.

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1-1 (E)VPL-EX100

1-1. Appearance Figure

1-2. Board Locations

Section 1

Service Overview

RM-PJ7

Main board

G board

U board

TL board

Power supply (Ballast)

NFTA board

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1-2 (E) VPL-EX100

1-3. Disassembly

nRemove parts in the order of numbers shown in the figure, in this section.

1-3-1. Upper Case Assembly

nBe sure to follow the procedure to release the hooks. If not, it may cause the damage.

Upper case assembly

4 Three screws

(BVTP3 x 10)

3 Remove the filter door

in the direction of the arrow.

5 Release the three hooks attaching

the upper case assembly and front

panel assembly.

2 Lamp door 1 Loosen the screw.

Front panel assembly

nThree hooks on the front side of the

upper case assembly are fragile.

Release the connection with taking care.

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1-3 (E)VPL-EX100

nThese hooks are fragile.

Be careful not to damage

them.

nThese five grooves on the left side

of the lower case are fragile.

Be careful not to damage them.

Grooves on the

lower case

!- Remove the upper case

assembly in the direction

of the arrow.

Upper case assembly

The three grooves on the right

side of the lower case are fragile.


Slots on the

lower case

nWhen attaching the upper case

assembly, attach it while aligning

with the lower case starting from

this corner.

6 Press the shaded portion hardly

to release the two hooks.

Upper case

assembly

Lower case

Lower case

Upper case assembly

Hooks

7 Release the three hooks

on the left side of unit.

9 Release the three hooks on

the right side of the unit.

0 Release the three hooks on

the rear side of the unit.

nThe three grooves on the rear side of the

upper case assembly are fragile.


8 Press the shaded portion hardly

to release the two hooks.

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1-4 (E) VPL-EX100

5 Rear panel

4 Two screws

(BVTP3 x 10)

3 Eight connector screws

(VPL-EX120/EX145/EX175)/

Six connector screws

(VPL-EX100)

6 Connector sheet

*The illustration indicates VPL-EX120.

2 Two screws

(K3 x 10)

1 Two blank sheets

1-3-2. Rear Panel

nWhen removing the rear panel, replace the blank sheets with the new one.

Remove the upper case assembly. (Refer to Section 1-3-1.)

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1-5 (E)VPL-EX100

1 Two screws

(PSW3 x 8)

2 Shield (U)

3 Seven harnesses

4 Four harnesses

6 Three screws

(PSW3 x 8)

Speaker

DC fan (Lamp duct)

DC fan (Intake)

DC fan (Intake)

Prism assembly (R)

Prism assembly (G)

TL board

Power supply ballast

NFTA board

G board

7 Main board

Main board (Side B)

5 Three flexible flat cables

U board

DC fan (Exhaust) (Inner side)DC fan (Exhaust) (Outer side)

Prism assembly (B)


1-3-3. Main Board

nWhen replacing the main board, perform the procedure before and after replacement.

(Refer to Section 2-1-2.)

. Remove the upper case assembly. (Refer to Section 1-3-1.)

. Remove the rear panel. (Refer to Section 1-3-2.)

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1-6 (E) VPL-EX100

6 Main board bracket

8 Harness

7 Power insulating sheet

9 G board

0 Two harnesses

1 Screw

(PS4 x 6)

2 Ground terminal

3 Screw

(PSW M3 x 8)

5 Four screws

(BVTP3 x 10)

4 Ground terminal


1-3-4. G Board



. Remove the main board. (Refer to Section 1-3-3.)

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1-7 (E)VPL-EX100

2 Lamp duct

3Three hooks

4 Upper lamp duct

6 DC fan

nWhen attaching, place the label

side facing upward.

5 Fuse connector

assembly

7 Lower lamp duct1 Two screws

(BVTP3 x 10)

Label side


1-3-5. DC Fan (Lamp Duct)




. Remove the G board. (Refer to Section 1-3-4.)

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1-8 (E) VPL-EX100

2 Two screws

(PWH3 x 10)

1 Harness

CN100

Main board

4 Release the

four hooks.

6 Speaker

5 Speaker box (Back)

3 Speaker box (Front)

1-3-6. Speaker

Remove the upper case assembly. (Refer to Section 1-3-1.)

VPL-EX100/EX120

VPL-EX145/EX175

2 Two screws

(PWH3 x 10)

1 Harness

CN100

Main board

3 Speaker

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1-9 (E)VPL-EX100

5 Two screws

(BVTP3 x 10)

7 Three screws

(BVTP3 x 10)

8 Optical block

4 Lens cap

6 Dial assembly

Rotate the dial assembly to the

end in the clockwise direction,

then install it.

When rotate the dial assembly to the end in thecounterclockwise direction, check that the two gears of

the dial assembly are not engaged.Lens:

Rotate the focus/zoom gear

to the end in the counterclockwise

direction.

When attaching the dial assembly: After the dial assembly is attached:

Dial assemblyLens

1 Loosen the two screws

(with stoppers).

3 Lamp

assembly

2 Lamp connector assembly

nWhen attaching, be sure to insert

the lamp assembly into the lamp

connector assembly.

Bottom side of this unit

1-3-7. Optical Block





. Remove the lamp duct. (Refer to steps1 and2 in Section 1-3-5.)

. Remove the speaker. (Refer to Section 1-3-6.)

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1-10 (E) VPL-EX100

1 Three screws

(BVTP3 x 10)

3 Prism duct

4 DC fan

nWhen attaching, place the

label side facing upward.

5 Fan cushion R

6 DC fan

nWhen attaching, place the

label side facing upward.

7 Fan cushion F

2 Two screws

(PS4 x 6)

Label side

Label side

1-3-8. DC Fan (Intake)







. Remove the optical block. (Refer to Section 1-3-7.)

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1-11 (E)VPL-EX100

1 Harness3 Power supply

(Ballast)3 Power supply (Ballast)4 Two harnesses

2 Release

the hook.

1-3-9. Power Supply (Ballast)








. Remove the prism duct. (Refer to steps1 to3 in Section 1-3-8.)

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1-12 (E) VPL-EX100

7 Harness

8 Emblem

(ELK)

4 Front panel assembly

6 NFTA board

2 Two hooks

3 Two hooks

1 Two screws

(BVTP3 x 10)

5 Screw

(BVTP3 x 8)

4 Front panel assembly

2 Two hooks

1-3-10. Front Panel Assembly and NFTA Board








. Remove the DC fan (Intake). (Refer to Section 1-3-8.)

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1-14 (E) VPL-EX100

1 Four screws

(PSW M3 x 10)

3 Two screws

(P2 x 5)

5 Two screws

(P2 x 5)

7 Two screws

(PSW M3 x 10)

2 Lens assembly

8 S prism block assembly

4 Focus ring

6 Zoom ring

1-3-12. Lens Assembly and S Prism Block Assembly

m. When the S prism block assembly is replaced, perform the adjustment. (Refer to Section 2-1-1.)

. The focus ring and zoom ring cannot be installed to reverse the removal procedure (steps3 to6).

Install them referring to the next page.








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1-15 (E)VPL-EX100

Installing the zoom ring and focus ring

1. Rotate the zoom lens in the counterclockwise direction to the end.

2. Attach the zoom ring using the two screws.

3. Rotate the focus lens in the counterclockwise direction to the end.

4. Attach the focus ring to reach for the zoom ring.

5. Fix the focus ring using the two screws.

Zoom lens

Gear

portion

Zoom ring

Attach the gear portion of the zoom ringin the direction as the figure.

ArrowA viewZoom ring

Front side

of unit

Attach with the frame

side facing backward.

P2 x 5

P2 x 5

A

Zoom ring

ArrowB view

P2 x 5

P2 x 5

Zoom ring

Attach to reach

for the zoom ring.

Focus lens

Focus ring

Focus ring

B

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1-16 (E) VPL-EX100

1 S out-pre-polarizer (R) assembly

2 S out-pre-polarizer (G) assembly

Front side

3 S out-polarizer (G) assembly

A

4 S out-pre-polarizer (B) assembly

5 S out-polarizer (B) assembly

1-3-13. S Out-polarizer (G)/(B) Assembly and S Out-pre-polarizer (R)/(G)/(B)

Assembly

nThe out-polarizer (R) assembly is not replaceable because it is pasted on the prism.








. Remove the lens assembly and S prism block assembly. (Refer to Section 1-3-12.)

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1-17 (E)VPL-EX100

Front side

1 S out-pre-polarizer (R)

assembly



VPL-EX145



Green

Green

BlueBlue

Red

Front side


assembly





Green

Green

BlueBlue

Red

VPL-EX175

Front side


assembly



VPL-EX100



Green

Black Green

Blue

BlackBlue

Red

Front side


assembly



VPL-EX120



Green

Black Green

Blue

BlackBlue

Red

Arrow A view

Arrow A view

Arrow A view

Arrow A view

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1-18 (E) VPL-EX100

Front side

A

1 Screw (B2 x 5)

2 S in-polarizer (R) assembly

3 Screw

(B2 x 5)

4 S in-polarizer (G) assembly

5 Screw

(B2 x 5)

6 S in-polarizer (B) assembly

1-3-14. S In-polarizer (R)/(G)/(B) Assembly








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1-19 (E)VPL-EX100

Front side

2 S in-polarizer (R)

assembly

6 S in-polarizer (B)

assembly

4 S in-polarizer (G)

assembly

Blue

Red

Green

VPL-EX100/EX120

Front side


assembly


assembly


assembly

Red

Green

VPL-EX145

Front side


assembly


assembly


assembly

Blue

Red

Green

VPL-EX175

Arrow A view

Arrow A view Arrow A view

Blue

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1-20 (E) VPL-EX100

1 Two hooks

3 S PS assembly

nWhen attaching the S PS assembly,

attach with the marking in the direction

as shown in the figure.

2 Unit cover (FE)

Marking

1-3-15. S PS Assembly








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1-21 (E)VPL-EX100

A Flat connector assembly 40P x3

X1 board

X2 board x3

D MOLEX connector assembly 5P x1

B MOLEX connector assembly 3P x5

C MOLEX connector assembly 4P x3

SH connector assembly 4P x1

E MOLEX connector assembly 7P x1

F JST connector assembly 10P x1

USBX board

Polarizer adjustment kit

X kit assembly (A-1797-932-A)

1-4. Optional Fixtures

1-4-1. Extension Boards and Extension Cables

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1-22 (E) VPL-EX100

1-4-2. Connection

Main board

X1 board

X2 boards

Insulating sheet

A

A Flat connector assembly 40P x3

B MOLEX connector assembly 3P x5

C MOLEX connector assembly 4P x3

D MOLEX connector assembly 5P x1

E MOLEX connector assembly 7P x1

F JST connector assembly 10P x1

C

C

B

B

B

DE

F

Main board (Side B) X1 board (Side B)

CN500

CN701CN602

CN700CN1705

CN1701

CN1704

CN702

CN5500CN500

CN5701CN5602

CN5700CN6705CN6704

CN5702CN701CN602

CN700 ***

*

*

*

*

**

**

CN1705CN1704

CN702

CN1703

CN100

CN1702

CN1701

CN1703

CN100

CN1702

CN6701

CN6703

CN5100

CN6702

CN1400

CN1500 CN1300For * marked connectors, connect the harnesses

which ware disconnected from c board.


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1-23 (E)VPL-EX100

1-5. Service Mode (Network Volume) (VPL-EX145/EX175)

1-5-1. Outline

This unit is provided with a network terminal. Using a Web browser, it can check the state of a projector

and control and set the network blocks.Additionally, this unit has Update and Event Trace functions through a network as a service-dedicated

function.

The Update function can update Main (scan converter), Sub (sub-microcomputer), and Ext (network

microcomputer) firmware.

The Event Trace function can view the event logs (a timer, lamp timer reset log, error log, and mail report

log) of a projector.

1. Connection of projector and PC

. Set using a CAT5 cross cable so that the network setting of the projector and PC is the same in a

subnet when connecting a projector and PC directly.

. Connect PC to the LAN so as to adjust the network setting of PC to LAN operating environmentwhen a projector is connected to LAN.

2. IP address confirmation

Turn on the power of a projector and display a menu screen. On the [Connection/Power] screen of a

menu, confirm the IP address of the projector.

3. Entering the service mode

To use a service-dedicated function, enter the service mode. To enter the service mode, enter the

following in the address bar of a Web browser (IE6/7/8):

http:// (IP address of projector) /service/

You are prompted to enter a user name and password. Enter them as follows:

User name: service

Password: (Lower-case model name) Example: vpl-ex145 or vpl-ex175

n When moving from the service mode to other pages and entering the service mode again, close a Web

browser once and start the Web browser again.

1-5-2. Update Function

m. The port number used for TCP of updating is 58525. When the port number is used in another applica-

tion, updating may not be executed satisfactorily. In this case, delete the application before updating.. Updating may fail when many hubs are connected between PC and a projector.

. Updating may fail when network traf fics are congested. It is recommended to update when there are a

few network traf fics.

. It is recommended to set DHCP manually rather than to acquire DHCP automatically.

. The address leased from DHCP is not released in the Update mode when DHCP is set automatically.

Avoid updating in the environment where DHCP has a short lease period.

. Updating may fail due to the blocked fire wall function. Invalidate the fire wall function before updat-

ing.

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1-24 (E) VPL-EX100

1. Preparation for updating

Application required

. Network Update Bridge: Used for serial-to-network conversion.

. Null-modem emulator: Used for virtual port creation.

n For obtaining each application, please contact your local Sony Sales Of fice/Service Center.

(1) Install Network Update Bridge.

1) Copy Network Update Bridge.exe below C:\Projector\Network Update Bridge.

(2) Install a null-modem emulator and create a virtual COM port.

1) Decompress com0com-2.2.2.0-i386-fre.zip.

2) Execute setup.exe.

3) Install according to the instructions on the screen. (Next >, I Agree, Next >, Install, Next >,

Finish)

4) A new hardware search wizard starts. Proceed to the next step and register new hardware.

(Two times)

5) com0com is displayed in the device manager.

6) Execute EthCOMinstall.bat.

7) A new hardware search wizard starts. Proceed to the next step and register new hardware.

(Two times)

COM8 and COM9 are created as a virtual COM port.

(3) Put the power of a projector into the standby state.

(4) Click the [Update] tab on the Web page of service.

A network block is put into the update wait state when you click the [Flash|Main], [Flash|Sub],and [Flash|EXT] buttons. A Web browser cannot be displayed in this case.

At that time, the previously set value is reflected on the setting of a network.

During Main or Sub updating, the wait state is continued unless AC of a projector is pulled out.

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1-25 (E)VPL-EX100

2. Start of Network Update Bridge

Start Network Update Bridge on PC.

3. Designation of a projector

Click the [Search] button to search a projector whose firmware is updated.

m. The IP address of a projector can be directly entered when it is known.

. The information below is displayed as projector information.

. Model name

. Serial No.

. Location (upM/upS/upN)

CPU selected in the Update mode can be identified under the location name of SDAP packets in

the Update mode.

upM: Main CPU

upS: Sub CPU

upN: Network (Ext) CPU

. IP address

4. Virtual port selection

Select the virtual COM port created for preparation.

5. Start the Upgrader to be treated and write

Start the application, corresponding to a microcomputer, selected on the Web page and write an

update file. The detailed procedure is the same as for each Upgrader processing.

(Refer to Section 2-6.)

n At that time, select the port corresponding to the virtual COM port, selected in step 4, as a COM port

used.

6. Update processing

For update processing, Update Bridge.exe converts the data, transmitted by serial communication,

properly into the TCP packet in a network and transmits it.

7. Update completion

When Ext is updated;

When updating is completed, a network block terminates a Flash Write mode, restarts, and enters the

ordinary state.

When Main/Sub is updated;

Pull out and insert the AC cord of a projector after Network Update Bridge is closed every time eachupdating is completed.

Return to step 1 for updating when continuing updating.

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1-26 (E) VPL-EX100

1-5-3. Event Trace Function

The information below can be confirmed as Information and Event Trace when you click the

[Event|Trace] tab on the Web page of service.

1. Information

The displayed items are described below.

PROJECTOR

. Model Name: Model name

. Serial No.: Serial number

. Location: Installation site (Blanked when Location is not set.)

ROM Ver.

. Main ROM Version: Version of Main ROM

. Sub ROM Version: Version of Sub ROM

. Ext ROM Version: Version of Ext ROM

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1-27 (E)VPL-EX100

2. Event Trace

The displayed items are described below.

TIMER

. Lamp Timer (Lamp 1): Time used of lamp 1

. Lamp Timer (Lamp 2): Time used of lamp 2

. Operation Timer: Operation time LAMP TIMER RESET LOG

. OP Timer: Operation time

. Lamp Timer: Lamp time used just before reset

ERROR LOG

Displays the situation where an error occurs. Previous ten errors are displayed.

. OP Timer: Operation time during error occurrence

. Error

Error display Contents of error

LAMP FAILURE: Lamp error

FAN FAILURE: Fan error

COVER FAILURE: Cover error

TEMP FAILURE: Temperature error

TEMP WARNING: Temperature warning

NVM DATA ERRORNVM: Data error

LENS PROTECTOR FAILURE: Lens cover error

ANGLE FAILURE: Tilt error

ANGLE WARNING: Tilt warning

IRIS FAILURE: Iris error

IRIS WARNING: Iris warning

HIGHLAND WARNING: Highland mode warning

LOW RTC BATTERY: Insuf ficient remaining amount of battery

FILTER CRAMMED: Filter clogging

POWER SYSTEM FAILURE 1: Power error 1

POWER SYSTEM FAILURE 2: Power error 2

TEMP FAILURE: Temperature error

SYSTEM ERROR 2: System error

LAMP/FILTER REPLACE 15H: 15 hours before lamp/filter replacement

LAMP/FILTER REPLACE 50H: 50 hours before lamp/filter replacement

LAMP REPLACE: Lamp replacement

SIGNAL WARNING FREQUENCY OVER: Input signal frequency warning

SIGNAL WARNING SIGNAL SETTING MISTAKE: Input signal type warning

FILTER CLEANING: Filter cleaning

FILTER REPLACE: Filter replacement

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1-28 (E) VPL-EX100

MAIL REPORT LOG

Previous ten mail transmission logs are displayed.

Type: Mail type

Test: Test mail

Regular: Regular report

Maintenance: Maintenance report Error: Error report

Result: Mail transmission result display

OK: Succeeds in transmission.

An error code is displayed when transmission fails.

n Refer to RFC821 for details of error contents.

n SMTP error code list

Code Contents of error (Display) Description

211 System status, or system help reply This is the reply to a system status or systemhelp.

214 Help message This is a help message.

220 [domain] Service ready [domain] Preparation has been completed.

221 [domain] Service closing transmission channel [domain] A transmission channel is closed.

250 Requested mail action okay, completed The requested processing can be executed. It

was completed.

251 User not local; wil l forward to [forward-path] A local user does not exist, so data is transmit-

ted to [forward-path].

354 Start mail input; end with <CRLF>.<CRLF> Enter a mail. Terminated by <CRLF> <CRLF>.

421 [domain] Service not available, closing

transmission channel

[domain] A service cannot be used, so con-

nection is closed.

450 Requested mail action not taken: mai lboxunavailable

A mailbox cannot be used, so processing wasnot performed.

451 Requested action aborted: error in processing The requested processing failed and an error

occurred.

452 Requested action not taken: insuf ficient

system storage

System disk space is insuf ficient, so process-

ing was not performed.

500 Syntax error, command unrecognized A command cannot be recognized due to a

syntax error.

501 Syntax error in parameters or arguments An error occurs in the syntax of parameters or

arguments.

502 Command not implemented This command is not implemented.

503 Bad sequence of commands The sequence of commands is incorrect.

504 Command parameter not implemented This command has an argument that is not

implemented.

550 Requested action not taken: mailbox unavail-

able

A mailbox cannot be used, so processing was

not performed.

551 User not local; please try [forward-path] A local user does not exist, so data is transmit-

ted to [forward-path].

552 Requested mail action aborted: exceeded

storage allocation

The mailbox to which data is delivered is

insuf ficient in capacity, so no data could be

delivered.

553 Requested act ion not taken: mailbox name not

allowed

The name of a mailbox is improper, so data

was not delivered.

554 Transaction failed Processing failed.

(Continue)

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1-29 (E)VPL-EX100

Code Contents of error (Display) Description

600 Could not find SMTP server An SMTP server cannot be found.

601 SMTP Internal Error A socket cannot be created.

602 Could not find SMTP server Cannot be connected to a server.

610 Could not find SMTP server Transmission failed.

611 Could not find SMTP server Reception failed.

612 Could not find SMTP server An error occurs in the protocol version.

650 Could not find POP3 server A POP3 server cannot be found.

651 POP3 Internal Error A socket cannot be created.

652 Could not find POP3 server Cannot be connected to a server.

660 POP3 login failed Login failed. (Cannot be logged in to a server.)

661 POP3 login failed Login failed. (User account error)

662 POP3 login failed Login failed. (Password error)

670 POP3 Internal Error Quit transmission failed.

680 POP3 Internal Error Transmission failed.

681 POP3 Internal Error Reception failed.

1-5-4. Setup Function

When a user forgot a Web password, click the [Setup] tab and then [Password] button from the Web

page of service and set the Web password on the password setting screen again.

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1-30 (E) VPL-EX100

1-6. Indicator Display

In this unit, the error status is indicated by the blinking of the indicator. There are ON/STANDBY indica-

tor and LAMP/COVER indicator on the upper case. The error differs depending on which indicator

blinks.

For details of the blinking state of indicator and the error, refer to the list below.

ON/STANDBY indicator (Blinks in red)

Error Number of

blinking

Status

Temperature error ON

OFF2 The temperature inside of the unit exceeds

the tolerable range.

Fan error ON

OFF

4 Any of fan does not operate normally.

Power error ON

OFF

6 The power is not output normally.

System error-1 ON

OFF

10 The data cannot be normally acquired from

the storage device (EEPROM) when thepower of sub-CPU is turned on.

System error-2 ON

OFF

11 The data cannot be normally acquired from

the storage device (EEPROM) when the

power of main-CPU is turned on.

System error-3 ON

OFF

12 The main-CPU does not operate normally.

System error-4 ON

OFF

13 The main-CPU does not operate normally.

Assembly error ON

OFF

14 The connector of temperature sensor is

disconnected.

LAMP/COVER indicator (Blinks in red)

Error Number of

blinking

Status

Cover error ON

OFF

2 The lamp cover is removed.

Lamp error ON

OFF

3 The lamp does not light normally.

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1-31 (E)VPL-EX100

1-7. Lead-free Solder

Boards requiring use of lead-free solder are printed with a lead free mark (LF) indicating the solder

contains no lead.

(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular

size.)

: LEAD FREE MARK

m. Be sure to use the lead-free solder for the printed circuit board printed with the lead free mark.

. The lead-free solder melts at a temperature about 40 dC higher than the ordinary solder, therefore, it is

recommended to use the soldering iron having a temperature regulator.

. The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly

longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so

be careful.

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2-1 (E)VPL-EX100

Section 2

Adjustments

2-1. Service Know-How

2-1-1. When the S Prism Block Assembly is Replaced

1. Perform the V COM adjustment. (Refer to Section 2-3-3.)

2. Write the main board data supplied with the S prism block assembly.


2-1-2. When Replacing the Main Board

1. Save the main board data before replacement. (Refer to Section 2-5-2.)

2. Replace the main board. (Refer to Section 1-3-3.)

3. Write the main board data saved in step 1 to replaced main board. (Refer to Section 2-5-5.)

4. Perform the V COM adjustment. (Refer to Section 2-3-3.)

5. Perform the angle detect sensor adjustment. (Refer to Section 2-3-4.)

nIf any board other than the main board is replaced, there is not adjustment item.

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2-2 (E) VPL-EX100

2-2. Mechanical Adjustment

2-2-1. Polarizer Adjustment

m . Perform this adjustment in a dark place.

. Be sure to adjust the in-polarizer assembly in the order of (G), (R) and (B).

1. Remove the upper case assembly, rear panel, and main board. (Refer to Sections 1-3-1 to 1-3-3.)

2. Remove the main board bracket. (Refer to steps1 to6 in Section 1-3-4.)

3 Lay the insulators on the unit, then connect the extension boards, main board, and extension cables.


4. Insert the AC plug.

5. Turn on the power and project the image on the screen.

n Perform this without the input signal.

6. Set the status to “OFF” and the background to “Black” in the menu.

7. Loosen the screw of the S in-polarizer (G) assembly.8. Move the polarization panel holder from side to side, and then tighten the screw at the position where

the image on the screen becomes the darkest.

9. Loosen the screw of the S in-polarizer (R) assembly, then perform step 8.

10. Loosen the screw of the S in-polarizer (B) assembly, then perform step 8.

11. Set the status to “ON” and the background to “Blue” in the menu.

12. Turn off the power.

13. Assemble the unit in the reverse order of steps 1 to 3.

S in-polarizer (B)

assembly

Screw (B2 x 5)

S in-polarizer (G)

assembly

Screw (B2 x 5)

S in-polarizer (R)

assembly

Screw (B2 x 5)

S in-polarizer (B)

assembly

Screw (B2 x 5)

S in-polarizer (G)

assembly

Screw (B2 x 5)

S in-polarizer (R)

assembly

Screw (B2 x 5)

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2-3 (E)VPL-EX100

2-3. Electrical Adjustment

2-3-1. Required Equipment

. NTSC, PAL, SECAM component signal generator:

Tektronix TG2000 + AVG1 (option module) + AWVG1 (option module) or equivalent. VG (programmable video signal generator):

ASTRODESIGN VG-828 or equivalent

. Chroma meter:

KONICA MINOLTA CL-200 or equivalent

nAllow the warm-up time of 5 minutes after the power is on before starting the adjustment.

2-3-2. How to Enter the Service Mode

1. Press the [MENU] key.

The menu appears.

2. Set the Status to “On” in the Operation menu.

3. Press the [MENU] key to close the MENU.

4. Press the keys in the following order:

[ENTER] → [ENTER] → [&] → [ENTER] The message “Do you want to enter the Service Mode? [Yes] [No]” appears.

Select [Yes] and press the [ENTER] key.

How to exit the service mode

Perform the key operations in accordance with step 4.

The message “Do you want to return to the User Mode? [Yes] [No]” appears.

Select [Yes] and press the [ENTER] key.

2-3-3. V COM Adjustment

1. Enter the service mode. (Refer to Section 2-3-2.)

2. Select the menus in the following order: Device→ Other→ 07 Other/Pattern Enb. Then, set the value

to “1”.

3. Select the menus in the following order: Device→ Panel Driver→ 04 P.Drv/V Common R, and

adjust the value so that the flicker is minimum.

4. In the same way of step 2, adjust the value for minimal flicker on the menu 05 P.Drv/V Common Gand 06 P.Drv/V Common B.

5. Select the menus in the following order: Device→ Memory Save. Select [Yes], and press the

[ENTER] key to save.

6. Select the menus in the following order: Installation→ Image Flip and set it to either “V” or “HV”.

7. Perform the steps 2 to 4.

8. Select the menus in the following order: Installation→ Image Flip and set back to “Off”.

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2-4 (E) VPL-EX100

2-3-4. Angle Detect Sensor Adjustment

1. Enter the service mode. (Refer to Section 2-3-2.)

2. Select the menus in the following order: Device→ Other→ 20 Other/X Tilt.

3. Place the unit on the table parallel to the top side of the unit.

4. Save the memory this value of the X TILT in 22 Other/X Tilt C0.5. Tilt the unit to a 90-degree downward direction.

6. Calculate the following with this value of the X TILT.

(X TILT C1) = ((Value of the X TILT) _ (X TILT C0)) x 33/8 + X TILT C0

7. Enter the result of step 6 in 23 Other/X Tilt C1.

8. Tilt the unit to a 90-degree upward direction.

9. Calculate the following with this value of the X TILT.

(X TILT C0) = ((Value of the X TILT) _ (X TILT C0)) x 33/8 + X TILT C0

10. Enter the result of step 9 in 24 Other/X Tilt C2.

11. Select the menus in the following order: Device→ Memory Save. Select [Yes], and press the

[ENTER] key to save.

2-4. Software Update

2-4-1. Preparation

Required equipment/Tools

. Personal computer (PC)

. RS-232C cross cable: RS-232C connection

. USB cable: USB connection

. Sub Flash upgrader for Sony Projector: Updater for Sub

. Pixelworks ImageProcessor SDK FlashUpgrader/SONY Custom:

Updater for Main (scan converter)

. Anem Updater: Updater for Ext (Network)

. Linux Gadget Serial Driver: Gadget Serial Driver

. USBX board (A-1797-932-A: X kit assembly): USB connection

m. For obtaining the each application and version upgrade file, contact your local Sony Sales Of fice/

Service Center.

. For Ext (Network) updating PC, the installation of the softwares below is required.

Name File name Remarks

RXTXComPort RXTXComPort.zip

Flip Flip_Installer_3_3_4.exe

Java Runtime Environment jre-6u16-windows-i586.exe Version 6 Update16 or later

.NET Framework NetFx20SP2_x86.exe Version 2.0 SP2 or later

C run-time library 7 msvcr71.dll

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2-5 (E)VPL-EX100

Connection

nThe Updater for Ext (Network) is available only connected by RS-232C.

RS-232C connection

USB-RS-232C dual connection

RS-232C cross cable

PC

RS-232C connector

RS-232C cross cable

USB cable

USB connector

Remove the emblem (ELK).

USBX board

PC

RS-232C connector

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2-6 (E) VPL-EX100

USB connection

Preparation

1. Set the Standby Mode to “Standard” in the Connection/Power menu.

(Refer to Operating Instructions.)

2. Install each application to PC.

3. Disconnect the AC plug of this unit.

4. Connect this unit with PC by RS-232C, USB-RS-232C dual, or USB, referring to the connection

figure.

2-4-2. Main (Scan Converter)

1. Copy the files to be written into the same folder of application file FlashUpgrader.exe.

The example for VPL-EX100 Ver. 1.00:

ex2av1000a.bin, ex2av1000a.inf

ex2bv1000a.bin, ex2bv1000a.inf

ex2dv1000a.bin, ex2dv1000a.inf ex2kv1000a.bin, ex2kv1000a.inf

USB cable

USBX board

PC

USB connector

Remove the emblem (ELK).

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2-7 (E)VPL-EX100

2. Install the Linux Gadget Serial Driver. (First time only)

(1) Connect the power cable to this unit, then make it standby state.

(2) Connect this unit with PC using the USB cable. (Refer to USB connection in Section 2-4-1.)

PC recognizes the Gadget Serial and the install of driver starts automatically.

(3) Select “Linux Gadget Serial Driver” (supplied with the application) for destination location.

(4) The install is completed m

. Reboot of PC may be required.

. Depending on PC, the installation/recognition of the Linux Gadget Serial Driver may fail. In

this case, use the USB-RS-232C dual connection.

3. Double-click FlashUpgrader.exe to start the application.

Application name: Pixelworks ImageProcessor SDK FlashUpgrader/SONY Custom

File name: FlashUpgrader.exe

4. Set the writing settings.

Common settings:

. Select Flash in Modes.

. Place the check on Notify On Completion.

. Place the check on Reset Target After Download.

For RS-232C connection:

. Select Serial.

. Select the serial port number used for connecting PC in COM Port.

. Select 115200 in Baud Rate.

. Place the check on UART_SW.

For USB-RS-232C dual connection:

. Select USB-SONY.

. Select the serial port number used for connecting PC by RS-232C in COM port.


For USB connection:

. Select USB-SONY.

. Select the serial port number used for connecting Gadget Serial in COM port.


5. Select the update file.

Click the [Choose...] button, then select the target inf file.

6. Click the [Flash] button.

The update starts and a status bar is displayed.

Moreover, the [Flash] button changes to the [Cancel] button.

When the message “Flash Completed!” is displayed, the update is completed.

Or when the [Cancel] button changed to the [Flash], the update is completed.

7. When continuing the update, perform the following.

For RS-232C connection: Turn off and on the power of this unit, then perform the procedure from step 5.

For USB-RS-232C dual connection: Change the Connection setting to “USB-FS”, then

perform the procedure from step 5.

For USB connection: Change the Connection setting to “USB-FS”, then

perform the procedure from step 5.

8. After the update is completed, disconnect the AC plug. (Update completed)

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2-8 (E) VPL-EX100

2-4-3. Sub

1. Copy the three files rx2vXXXXX.dli, 5212.inf, and rx2vXXXXX.mot into the same folder of applica-

tion file Flash.exe.

n

XXXXX means version number.2. Double-click Flash.exe to start the application.

Application name: Sub Flash Upgrader for Sony Projector

File name: Flash.exe

3. Check rx2vXXXXX.dli, 5212.inf, rx2vXXXXX.mot are selected in download information file, MCU

Type setting, and ROM File Name respectively.

4. Click the [Setting] button of Com.

The window for operation frequency and bit rate is displayed.

5. Set the following items.

Bit rate: 38,400 bit/s

Serial port: Serial port number/USB port number used for connecting PC

Time out: Arbitrary (Communication retrial time. default: 5 sec.)

6. Select “UserProgram Mode”.

7. Click the [Start] button.

The start window is displayed.

8. Click the [OK] button.

The “Please AC Plug In” window is displayed.

9. Connect the AC plug.


The writing starts, and the write window is displayed.

11. The End window is displayed. (Upgrade completed)

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2-9 (E)VPL-EX100

2-4-4. Ext (Network)

1. Start the command prompt.

2. Create a path to C:\Projector\FLEX-ANEM\ANEM Updater.

3. Execute “ANEMUpdateSerialCom.exe COM*”.

n For COM*, enter the serial port number used for connecting PC.

4. Execute “batchisp -device AT32UC3A1512 -hardware RS232 -port COM* -baudrate 115200 -opera-

tion ERASE F MEMORY flash LOADBUFFER “C:\Projector\FLEX-ANEM\ANEM Updater\

au1uvXXX.hex” PROGRAM start reset 0”

The updating starts, then the results are displayed as PASS or FAIL.

5. Check that no FAIL is displayed.

Example screen of updating the ROM.hex in

C:\Projector\FLEX-ANEM\ANEM Updater via COM1

The executed commands are in blue. The parameters needed to set are in yellow.

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2-10 (E) VPL-EX100

2-5. Quick Access

2-5-1. Preparation

Required equipment/Tools

. Personal computer (PC): RS-232C interface equipped

. RS-232C cross cable

. 3Dgamma QuickAccess: Executable: QuickAccess.exe

Preparation

1. Install the 3Dgamma QuickAccess in PC.

2. Connect this unit with PC. (Refer to RS-232C connection in Section 2-4-1.)

2-5-2. Saving of 3Dgamma/LookUpTable/Main Board Data

1. Connect the AC plug and set this unit to standby state.

2. Press the I/O button on this unit.

The lamp lights and the image is displayed.

3. Double-click QuickAccess.exe to start the application.

4. Select a target model on the Model pull-down menu.

5. Select Save on the Load/Save pull-down menu.

6 Select the data type (3Dgamma/LookUpTable/Main Board) on the 3dgm/Lut pull-down menu.

7. Click the [Next] button.

8 Click the [Browse...] button.

The file selection window is displayed.

9. Select the destination file for the obtained data.


11. Select the serial port used for connecting PC on the Serial Port pull-down menu.

Upper line: Serial port number used for connecting PC

Lower line: 38400 (not selectable)


The window displaying the model name of this unit, serial number, and the file path of the destination

of the obtained data to save is displayed.


The saving starts. Completed is displayed after completed.

14. Press the I/O button and set this unit to standby state.

15. Disconnect the AC plug.16. Click the [Complete] button.

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2-11 (E)VPL-EX100

2-5-3. Saving of DDC Data




4. Select Save on the Load/Save pull-down menu.5 Select DDC on the 3dgm/Lut pull-down menu.


7. Click the [Browse...] button.


8. Set the destination file for the obtained data as below.

DDC data for INPUT A: **** _a_0_ ** DDC data for INPUT B: **** _a_1_ ** m

. For VPL-EX100, set INPUT A only.

. **** means model name, and ** means version.






The window displaying the model name of this unit, serial number, and the file path of the destination

of the obtained data to save is displayed.


The saving starts. Completed is displayed after completed.

13. Disconnect the AC plug.

14. Click the [Complete] button.

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2-12 (E) VPL-EX100

2-5-4. Saving of NVM Data




4. Select Save on the Load/Save pull-down menu.5. Select NVM on the 3dgm/Lut pull-down menu.






9. Select “SAVE_ALL” on the Save field.

10. Check the Verify check box.



12. Set the destination file for the obtained data.


The saving starts.

After completed, The massage “Verify Success! Reading Model Name, Serial Number, NVM Map

Version and NVM Data Version is successful.” is displayed.


Completed is displayed.



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2-13 (E)VPL-EX100

2-5-5. Writing of 3Dgamma/LookUpTable/Main Board Data


2. Press the I/O button on this unit.

The lamp lights and the image is displayed.

3. Double-click QuickAccess.exe to start the application.4. Select a target model on the Model pull-down menu.

5. Select Load on the Load/Save pull-down menu.

6 Select the data type (3Dgamma/LookUpTable/Main Board) on the 3dgm/Lut pull-down menu.




9. Select the file to be written.






The window displaying the file path, model name written in file, unit serial, serial number model

name of this unit, and serial number is displayed.


The writing starts. Completed is displayed after completed.

14. Press the I/O button and set this unit to standby state.



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2-14 (E) VPL-EX100

2-5-6. Writing of DDC Data




4. Select Load on the Load/Save pull-down menu.5 Select DDC on the 3dgm/Lut pull-down menu.




8. Set the destination file for the writing data as below.

DDC data for INPUT A: **** _a_0_ ** DDC data for INPUT B: **** _a_1_ ** m

. For VPL-EX100, set INPUT A only.

. **** means model name, and ** means version.






The window displaying the file path, model name written in file, unit serial, serial number, and DDC

ID is displayed.


The writing starts. Completed is displayed after completed.



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2-15 (E)VPL-EX100

2-5-7. Saving of NVM Data




4. Select Load on the Load/Save pull-down menu.5 Select NVM on the 3dgm/Lut pull-down menu.






9. Select “ALL” on the Load field.

10. Check the Verify check box.



12. Set the destination file for the writing data.


The writing starts.

After completed, The massage “Turn Off and On the AC, and then Power On to enable the new

settings.” is displayed.


Completed is displayed.



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2-16 (E) VPL-EX100

2-6. Adjustment Item Initialize Data

Initialize data 1

Menu Title Item Name Memory Name

Set

Memory

Sub

MicroMemory

No

Memory

Status

Memory

Picture Memory

All Channels

Dynamic Standard Presen Game Living Cinema

Picture Picture Mode *1

Reset

Contrast 90 80 80*2 90 80 70

Brightness 50 80 50 40 70 50

Color 70 50 50 70 50 50

Hue 50 50 50 50 50 50

Color Temp. LOW LOW Presen HIGH MIDDLE LOW

Custom1

Gain R 0

G 0

B 0

Bias R 0

G 0

B 0

Custom2

Gain R 0

G 0

B 0

Bias R 0

G 0

B 0

Custom3

Gain R 0

G 0

B 0

Bias R 0

G 0

B 0

Sharpness 50 50 50 70 50 50

Film Mode AUTO AUTO AUTO AUTO AUTO AUTO

Black Level Adj.

Gamma Mode Graphics Graphics Graphics Graphics Graphics Graphics

Screen Wide Mode(SD) 4_3

Wide Mode(HD) 16_9

Wide Mode(PC) FULL_1

Over Scan

Adjust Signal

APA

Dot Phase *1

Pitch *1

Shift *1

Function Volume 30

SmartAPA ON

CC Display OFF

Lamp Mode

Lamp timer setting

Background BLUE

Startup Image ON

(Continue to Next page)

(To page 2-18 (E))

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2-17 (E)VPL-EX100


Set

Memory

Sub

Micro

Memory

No

Memory

Status

Memory

Picture Memory

All Channels

Dynamic Standard Presen Game Living Cinema

Operation Status ON

IR Receiver

ID Mode

Security Lock OFF

Panel Key Lock OFF

Connection Power Network Setting

IP Address Setup

Subnet Mask

Default Gateway

Primary DNS

Secondary DNS

Apply

MAC Address

Input-A Signal Sel. AUTO

Color System AUTO

Standby Mode Low

Power Saving OFF

Direct Power On OFF

Installation Image Flip OFF

Installation Attitude Right Side UP

High Altitude OFF

Auto Keystone AUTO

Information Model Name Display only

Serial Number Display only

fH Display only

fV Display only

signal info Display only

signal info Display only

Main ROM Version Display only

NVM Version Display only

Sub ROM Version Display only

Network ROM Version Display only

Lamp Timer Display only

Operation Timer Display only

Prev. Lamp Timer Display only

W/B Gain R

G

B

Bias R

G

B

*1: “Phase, Pitch, Shift H/V, Over Scan” in the “Adjust Signal” menu have the initial value respectively in accordance with the input signal (PRESET MEMORY

No.).

*2: For CN model, this parameter is “50”.

nThere are nonadjustable items in accordance with the input signal.

(To page 2-19 (E))

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8/16/2019 VPL-EX100 120 145 175


2-19 (E)VPL-EX100


Channel Memory

Video S Video Input-A Input-B Input-C

Operation Status

IR Receiver

ID Mode

Security Lock

Panel Key Lock


IP Address Setup

Subnet Mask

Default Gateway

Primary DNS

Secondary DNS

Apply

MAC Address

Input-A Signal Sel.

Color System

Standby Mode

Power Saving

Direct Power On

Installation Image Flip

Installation Attitude

High Altitude

Auto Keystone

Information Model Name

Serial Number

fH

fV

signal info

signal info

Main ROM Version

NVM Version

Sub ROM Version

Network ROM Version

Lamp Timer

Operation Timer

Prev. Lamp Timer

W/B Gain R

G

B

Bias R

G

B


(To page 2-21 (E))(To page 2-17 (E))

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2-20 (E) VPL-EX100

Menu Title Item Name Memory Name Remarks

W/B Memory

High Middle Low Presen Custom1 Custom2 Custom3 Presen

Picture Picture Mode

Reset

Contrast

Brightness

Color

Hue

Color Temp.

Custom1

Gain R

G

B

Bias R

G

B

Custom2

Gain R

G

B

Bias R

G

B

Custom3

Gain R

G

B

Bias R

G

B

Sharpness

Film Mode

Black Level Adj.

Gamma Mode

Screen Wide Mode(SD)

Wide Mode(HD)

Wide Mode(PC)

Over Scan

Adjust Signal

APA

Dot Phase

Pitch

Shift

Function Volume

SmartAPA

CC Display

Lamp Mode

Lamp timer setting

Background

Startup Image

(Continue to Next page)

(To page 2-18 (E))

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2-21 (E)VPL-EX100

Menu Title Item Name Memory Name Remarks

W/B Memory

High Middle Low Presen Custom1 Custom2 Custom3 Presen

Operation Status

IR Receiver

ID Mode

Security Lock

Panel Key Lock


IP Address Setup

Subnet Mask

Default Gateway

Primary DNS

Secondary DNS

Apply

MAC Address

Input-A Signal Sel.

Color System

Standby Mode

Power Saving

Direct Power On

Installation Image Flip

Installation Attitude

High Altitude

Auto Keystone

Information Model Name

Serial Number

fH

fV

signal info

signal info

Main ROM Version

NVM Version

Sub ROM Version

Network ROM Version

Lamp Timer

Operation Timer

Prev. Lamp Timer

W/B Gain R 131 131 131 131 131 131 131 131

G 131 131 131 131 131 131 131 131

B 131 131 131 131 131 131 131 131

Bias R 128 128 128 128 128 128 128 128

G 128 128 128 128 128 128 128 128

B 128 128 128 128 128 128 128 128


(To page 2-19 (E))

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2-22 (E) VPL-EX100

Initialize data 2

Device Name Item Name Memory Name

Set Memory Status

Memory

Video Chroma

Video

Noinput NTSC3.58 NTSC4.43 PAL PALM PALN

A/D Converter ADC/ R Gain (Other)

R Gain (VideoGBR)

R Gain (Component 15k)R Gain (Component 30k)

R Gain (Component HD)

G Gain (Other)

G Gain (VideoGBR)

G Gain (Component 15k)


G Gain (Component HD)

B Gain (Other)

B Gain (VideoGBR)

B Gain (Component 15k)


B Gain (Component HD)

R Offset (Other)

R Offset (VideoGBR)

R Offset (Component 15k)


R Offset (Component HD)

G Offset (Other)

G Offset (VideoGBR)G Offset (Component 15k)

G Offset (Component 30k)

G Offset (Component HD)

B Offset (Other)

B Offset (VideoGBR)

B Offset (Component 15k)


B Offset (Component HD)

SS/ SonG Threshold 6

SonG Hysterisis Disable 0

SonG Filter Enable 0

HS0 Threshold 8

HS1 Threshold 8

HS Filter Disable 0

C.Dec C.Dec Entry Den 0 x 21

Entry Num 0 x 10

Exit Den 0 x 1c

Exit Num 0 x 10

CB Max Offset 9 9 9 9 9 9

Secam H Cent 33/33 (Video/Svideo)

CV H Cent 15

CV Y Delay 6 6 6 6 6 6

CV CB Pos 2 2 2 5 5 5

S H Cent 11

S Y Delay 6 6 6 6 6 6

S CB Pos 2 2 2 5 5 5

Video Color Noinput: 256

NTSC, NTSC4.43: 194

PAL,PAL-M,PAL-N,SECAM: 207

BW50,VW60: 256

Video Bright 16 (NoInput + CololSystem (9))

Killer Lev 64 64 64 64 80 64

Killer Lev BW 36/36 (Video/Svideo)

Panel Driver P.Drv Gain_R 212

Gain_G 212

Gain_B 127

V Common RV Common G

V Common B

Display Engine DE/ LUT Enb 0

UF Enb 1

R SHP 44

G SHP 44

B SHP 44

DE/R REG H 0

DE/R REG V 0

DE/B REG H 0

DE/B REG V 0

Other Other/ Synchronous Sync

Pattern Enb

Pattern Type

Pattern R

Pattern G

Pattern B

Pattern Section 1

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2-23 (E)VPL-EX100


Video Chroma

Video S Video

SECAM BW60 BW50 PAL60 Noinput NTSC3.58 NTSC4.43 PAL PALM PALN SECAM


R Gain (VideoGBR)

R Gain (Component 15k)



G Gain (Other)

G Gain (VideoGBR)




B Gain (Other)

B Gain (VideoGBR)




R Offset (Other)

R Offset (VideoGBR)




G Offset (Other)

G Offset (VideoGBR)


G Offset (Component 30k)G Offset (Component HD)

B Offset (Other)

B Offset (VideoGBR)




SS/ SonG Threshold

SonG Hysterisis Disable

SonG Filter Enable

HS0 Threshold

HS1 Threshold

HS Filter Disable

C.Dec C.Dec Entry Den

Entry Num

Exit Den

Exit Num

CB Max Offset 0 9 9 9 9 9 9 9 9 9 0

Secam H Cent

CV H Cent

CV Y Delay 6 6 6 6 6 6 6 6 6 6 6

CV CB Pos 0 2 1 5 2 2 2 5 5 5 0

S H Cent

S Y Delay 6 6 6 6 6 6 6 6 6 6 6

S CB Pos 5 6 5 5 2 2 2 5 5 5 5

Video Color

Video Bright

Killer Lev 34 64 64 64 64 64 64 64 80 64 34

Killer Lev BW

Panel Driver P.Drv Gain_R

Gain_G

Gain_B

V Common R

V Common G

V Common B

Display Engine DE/ LUT Enb

UF Enb

R SHP

G SHP

B SHP

DE/R REG H

DE/R REG V

DE/B REG H

DE/B REG V

Other Other/ Synchronous

Pattern Enb

Pattern Type

Pattern R

Pattern G

Pattern B

Pattern Section

(To Next page)(To Previous page)

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2-24 (E) VPL-EX100


Video Chroma Channel Memory

S Video

BW60 BW50 PAL60 Video S Video Input-A Input-B*1 _ _ A/D Converter ADC/ R Gain (Other) 191 32 241 241 - -

R Gain (VideoGBR) - - 241 241 - -

R Gain (Component 15k) - - 253 - - -

R Gain (Component 30k) - - 254 - - -

R Gain (Component HD) - - 249 - - -

G Gain (Other) 32 196 241 241 - -

G Gain (VideoGBR) - - 236 236 - -

G Gain (Component 15k) - - 239 - - -

G Gain (Component 30k) - - 241 - - -

G Gain (Component HD) - - 236 - - -

B Gain (Other) 32 32 241 241 - -

B Gain (VideoGBR) - - 240 240 - -

B Gain (Component 15k) - - 252 - - -

B Gain (Component 30k) - - 252 - - -

B Gain (Component HD) - - 248 - - -

R Offset (Other) 16 128 16 16 - -

R Offset (VideoGBR) - - 16 16 - -

R Offset (Component 15k) - - 128 - - -

R Offset (Component 30k) - - 128 - - -

R Offset (Component HD) - - 128 - - -

G Offset (Other) 16 16 16 16 - -

G Offset (VideoGBR) - - 16 16 - -

G Offset (Component 15k) - - 16 - - -

G Offset (Component 30k) - - 16 - - -G Offset (Component HD) - - 16 - - -

B Offset (Other) 16 128 16 16 - -

B Offset (VideoGBR) - - 16 16 - -

B Offset (Component 15k) - - 128 - - -

B Offset (Component 30k) - - 128 - - -

B Offset (Component HD) - - 128 - - -

SS/ SonG Threshold


SonG Filter Enable

HS0 Threshold

HS1 Threshold

HS Filter Disable


Entry Num

Exit Den

Exit Num

CB Max Offset 9 9 9

Secam H Cent

CV H Cent

CV Y Delay 6 6 6

CV CB Pos 2 1 5

S H Cent

S Y Delay 6 6 6

S CB Pos 6 5 5

Video Color

Video Bright

Killer Lev 64 64 64

Killer Lev BW


Gain_G

Gain_B

V Common R

V Common G

V Common B


UF Enb

R SHP

G SHP

B SHP

DE/R REG H

DE/R REG V

DE/B REG H

DE/B REG V


Pattern Enb

Pattern Type

Pattern R

Pattern G

Pattern B

Pattern Section

(To Previous page) (To Next page)

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2-25 (E)VPL-EX100


Inst Memory No Memory

Flip vertical Not flip vertical


R Gain (VideoGBR)




G Gain (Other)

G Gain (VideoGBR)




B Gain (Other)

B Gain (VideoGBR)




R Offset (Other)

R Offset (VideoGBR)




G Offset (Other)

G Offset (VideoGBR)



G Offset (Component HD)B Offset (Other)

B Offset (VideoGBR)




SS/ SonG Threshold


SonG Filter Enable

HS0 Threshold

HS1 Threshold

HS Filter Disable


Entry Num

Exit Den

Exit Num

CB Max Offset

Secam H Cent

CV H Cent

CV Y Delay

CV CB Pos

S H Cent

S Y Delay

S CB Pos

Video Color

Video Bright

Killer Lev

Killer Lev BW


Gain_G

Gain_B

V Common R 87 87

V Common G 84 84

V Common B 81 81


UF Enb

R SHP

G SHP

B SHP

DE/R REG H

DE/R REG V

DE/B REG H

DE/B REG V


Pattern Enb Enable

Pattern Type 0

Pattern R 4095

Pattern G 4095

Pattern B 4095

Pattern Section

*1: Excluding VPL-EX100


(To Previous page)

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8/16/2019 VPL-EX100 120 145 175


3-1 (E)VPL-EX100

Section 3

Troubleshooting and Circuit Description

1

3

4

4

No No

Yes

No

Yes

Yes

Yes

Yes

Yes

No

Connect the power cord to the unit.

Is theON/STANDBY

indicator blinkingin red ?

Is theON/STANDBY

indicator blinkingin green ?

CN501 on theG board is connected

to CN500 on themain board?

Does the projector

lamp illuminated ?

No

Is any image

projected ?

Is the color

abnormal or all white

(all black)?

Replace the

main board.

Yes

No

No VPL-EX100: All white screen?Other than VPL-EX100:

All black screen ?

Replace the main board.

Replace the optical block.

No

Does the unit recover?

Turn on the power.

Connect the

harness securely.

Replace the

harness.

Replace the G board.

No

YesIs the harness broken?

YesEnd

3-1. Troubleshooting

8/16/2019 VPL-EX100 120 145 175


3-2 (E) VPL-EX100

Does theLAMP/COVER

indicator blink2 times ?

Does theON/STANDBY

red indicator blink

2 times ?

Does the

ON/STANDBYred indicator blink

4 times ?

Does the

ON/STANDBYred indicator blink

6 times ?

Does the

LAMP/COVERindicator blink

3 times ?

Check the lamp cover.

1. Check the fan rotation.

2. Clean the filter.

1. Check the fan rotation.

2. Check the fan connector.

Replace the G board.


1

2

Does the projector

illuminate ?

No

Yes

No

No

No

Yes

No

Yes

No

Yes

Yes

Check the temperature

sensor board.

(TL and NFTA boards).

Does theON/STANDBY

red indicator blink14 times ?

Yes


No

YesEnd

8/16/2019 VPL-EX100 120 145 175


3-3 (E)VPL-EX100

2

Yes

Yes

No

No

No

Is thepower supply

(ballast) connected toCN701 on the main board

with the harnessnormally ?

Is theharness between

the lamp and power supply (ballast)

is normal ?

Is the lamp broken ?

Does theunit recover afterthe power supply

(ballast)

replacement?

NoConnect the harness securely.

Connect the harness securely.

YesReplace the lamp.


YesEnd

8/16/2019 VPL-EX100 120 145 175


3-4 (E) VPL-EX100

3

Yes

No

No

No

Yes

YesEnd

Yes

No

Is screen dark ?

Is the color abnormal?

Does screen flicker ?

Does the

IR remote controlnot function ?

Is screen

bright normal ?

No Check the NFTA board and

harness.

Yes

No problem. The set is normal.

Check another device and cable.

Replace the S prism

block assembly.

Perform the V COM

adjustment.

Clean the lens and

the panel to remove dust.

Replace the lamp.

No

Does the unit recover?

Replace the main

board.

No

Yes

Does the

flexible flat cable

connect securely?

Check the LCD

connectors.

Connect the flexible flat

cable securely?

Replace the main board

or optical block.

YesEnd

NoDoes the unit recover?

4

8/16/2019 VPL-EX100 120 145 175


3-5 (E)VPL-EX100

3-2. Circuit Description

3-2-1. Main Board

Video input block

Composite video and S video signals are input from VIDEO and S VIDEO of S VIDEO IN/VIDEO IN.The two input signals are directly input to a video processor and converted into digital data using the

internal AD converter of the video processor.

PC input block

The input signals from RGB of two channels * INPUT A and INPUT B are input to a video processor. One

of the two signals is selected using a switching menu and converted into digital data using the internal AD

converter of the video processor. The signal selected using a video buffer is output from MONITOR of

OUTPUT.

A component signal and video GBR signal as well as a PC signal can be also input to the RGB/Y PBPR

connector of INPUT A.

Only a PC signal can be input to the RGB connector of INPUT B.

AUDIO input block

A signal is input from the L (MONO) AUDIO R of S VIDEO IN/VIDEO IN and AUDIO of INPUT A/B *

stereo mini jacks. The signal selected using an audio processor is output to AUDIO of OUTPUT and a

speaker.

MONITOR output block

An RGB signal is input from INPUT A/B *, and the channel signal selected by input switching is output

from MONITOR of OUTPUT. The channel signal is not output when VIDEO and S VIDEO are selected.

The signal input from AUDIO of INPUT A/B * is output from AUDIO of OUTPUT. The output signal can

be changed using a volume control.

The signal output from an internal speaker is switched by setting a speaker menu to ON and OFF.

Video processor & system control block

PW-950 made by Plxelworks is installed in main CPU, and an R5P series made by Renesas is installed in

sub-CPU. Input signal’s pixel count conversion, aspect conversion, and OSD addition are performed using

these ICs. These ICs also enable brightness, sharpness, chroma, hue, and system controls.

Control target: Control panel, OSD display, lamp cover switch, LED, and serial control

LCD timing generator (DSD2) block

Using a Sony LCD panel IC, the LCD timing generator block generates a timing pulse that drives an LCD

panel. This block also uses a system in which the driving direction is reversed for each frame. White

balance adjustment, gamma adjustment, and color smudge adjustment as well as timing pulse generationare performed in this IC.

LCD driver block

The LCD driver block uses a Sony LCD panel drive IC. The LCD panel is 12-phase- driven using the tim-

ing pulse generated using a timing generator. This block mounts GBR and a three-channel circuit.

8/16/2019 VPL-EX100 120 145 175


3-6 (E) VPL-EX100

Fan control and temperature detection block

This block uses an IC into which fan control and temperature detection functions were incorporated.

. Fan control

Detects FG of a fan to control the number of rotations. Sets the number of rotations according to the

internal temperature of this unit.

. Temperature detection Temperature sensors are arranged at three points to measure the internal temperature of this unit.

Ballast drive block

This block drives ballast in synchronization with an input signal. A synchronization circuit is constituted

by sub-CPU.

RS-232C block

This block is connected with main CPU through an RS-232C driver and receiver.

*: VPL-EX100 has only INPUT A.

3-2-2. Sensor Board

The TL board of a lamp temperature sensor, the U board of a lamp cover switch, and the NFTA board of

an external air temperature sensor and IR sensor are available as a sensor board.

3-2-3. G Board

This board supplies lamp power and system power. The system power outputs +17.5 V and +6.5 V and

generates the power for a circuit on a main board.

8/16/2019 VPL-EX100 120 145 175


4-1VPL-EX100

4-1. Notes on Repair Parts

1. Safety Related Components Warning

w Components marked ! are critical to safe operation.

Therefore, specified parts should be used in the case of

replacement.

2. Standardization of Parts

Some repair parts supplied by Sony differ from those

used for the unit. These are because of parts common-

ality and improvement.

3. Stock of Parts

Parts marked with “o” at SP (Supply Code) column of

the spare parts list may not be stocked. Therefore, the

delivery date will be delayed.

4. Harness

Harnesses with no part number are not registered as

spare parts.

Section 4

Spare Parts

! !

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4-2 VPL-EX100

over (VPL-EX100/EX120)

4-2. Exploded Views

K3 x 10

BVTP

3 x 10

BVTP3 x 10

P3 x 8

VPL-EX100

VPL-EX120

1

4

3

9

7

5

2

6

8

10

3

No. Part No. SP Description

1 ! X-2548-664-5 s ASSY, CASE UPPER 2 3-701-438-11 s WASHER, 2.5 3 ! 4-188-044-01 s PANEL, REAR (For VPL-EX100) ! 4-188-044-11 s PANEL, REAR (For VPL-EX120) 4 4-193-623-01 s CONNECTOR SHEET A (For VPL-EX100) 4-193-624-01 s CONNECTOR SHEET B (For VPL-EX120) 5 ! 4-194-071-01 s DOOR, LAMP

6 4-194-075-01 s CAP, LENS 7 4-194-076-02 s COVER, FILTER 8 4-194-077-01 s BUTTON, ADJUST 9 4-194-098-01 s FILTER10 4-261-652-01 s SHEET, BLIND

7-682-249-09 s SCREW +K 3X10 7-685-647-19 s SCREW +BVTP 3X10 TYPE2 N-S

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4-3VPL-EX100

Cover (VPL-EX145/EX1

BVTP

3 x 10

BVTP3 x 10

P3 x 8

K3 x 10

1

4

3

9

7

5

2

6

8

10


1 ! X-2548-664-5 s ASSY, CASE UPPER(For VPL-EX145 (SY, CN))

! X-2548-664-5 s ASSY, CASE UPPER (For VPL-EX175 (SY)) ! X-2560-564-1 s ASSY, CASE UPPER (For VPL-EX175 (CN)) 2 3-701-438-11 s WASHER, 2.5 3 ! 4-188-044-21 s PANEL, REAR 4 4-193-625-01 s CONNECTOR SHEET C 5 ! 4-194-071-01 s DOOR, LAMP (For VPL-EX145 (SY, CN)/EX175 (SY)) ! 4-194-071-11 s DOOR, LAMP (For VPL-EX175 (CN))


6 4-194-075-01 s CAP, LENS 7 4-194-076-02 s COVER, FILTER (For VPL-EX145 (SY, CN)) 4-194-076-02 s COVER, FILTER (For VPL-EX175 (SY)) 4-194-076-11 s COVER, FILTER (For VPL-EX175 (CN)) 8 4-194-077-01 s BUTTON, ADJUST 9 4-194-098-01 s FILTER10 4-261-652-01 s SHEET, BLIND

7-682-249-09 s SCREW +K 3X10 7-685-647-19 s SCREW +BVTP 3X10 TYPE2 N-S

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4-4 VPL-EX100

ain Board

PSW

3 x 8

BVTP

3 x 10

BVTP

3 x 10

PWH

3 x 10

VPL-EX100/EX120

VPL-EX145/EX175

PSW

3 x 8

A

E

E

C

D

C

DF G

H

FG

H

J

J

B

A

B

PWH

3 x 10

E

To Power unit (Ballast)

To Power unit

(Ballast)

To NFTA board

To U boardTo DC fan (Exhaust)(Inner side)To DC fan (Exhaust)(Outer side)

To DC fan (Intake)

To DC fan ( Intake)

102

118

108

119107

103

115

112

106

104

111

101

113

114

109

120

105

116

110

117

8/16/2019 VPL-EX100 120 145 175


4-5VPL-EX100

Main Bo


101 A-1772-061-A s MOUNTED CIRCUIT BOARD, TL102 A-1784-216-A s MOUNTED CIRCUIT BOARD, MAIN (For VPL-EX100) A-1784-217-A s MOUNTED CIRCUIT BOARD, MAIN (For VPL-EX120) A-1784-218-A s MOUNTED CIRCUIT BOARD, MAIN (For VPL-EX145) A-1799-005-A s MOUNTED CIRCUIT BOARD, MAIN (For VPL-EX175)103 ! A-1784-219-A s MOUNTED CIRCUIT BOARD, G104 1-855-001-11 s D.C. FAN (SIROCCO)105 1-858-494-11 s SPEAKER ASSY 1W (For VPL-EX100/EX120)

106 1-967-437-11 s SUB HARNESS (FUSE CONNE ASSY)107 ! 1-967-477-11 s SUB HARNESS(FASTEN CONNE ASSY)108 2-067-018-01 s +PS4X6109 4-193-621-01 s SP BOX (FR) (For VPL-EX100/EX120)110 4-193-622-01 s SP BOX (BK) (For VPL-EX100/EX120)

111 4-193-972-01 s DUCT, LAMP UPPER112 4-193-973-01 s DUCT, LAMP LOWER113 4-194-054-01 s ADJUST, REAR114 4-194-055-01 s FOOT, ADJUST REAR115 4-194-067-01 s SPRING, ADJUST

116 4-194-068-01 s SHAFT, ADJUST REAR

117 4-194-078-01 s HOOK, ADJUST118 1-774-348-61 s CONNECTOR, FFC/FPC(ZIF) AN 40P119 4-382-854-01 s SCREW (M3X8), P, SW (+)120 1-858-495-11 s SPEAKER ASSY 10W (For VPL-EX145/EX175)

7-682-948-01 s SCREW +PSW 3X8 7-685-647-19 s SCREW +BVTP 3X10 TYPE2 N-S 7-685-903-31 s TAPPING +PWH 3X10 TYPE2 N-S

8/16/2019 VPL-EX100 120 145 175


4-6 VPL-EX100

ower Case

A

To MAIN board

To MAIN boardTo MAIN board

To MAIN board

To MAIN

board

To MAIN board

To MAIN

board

To G board

B

B

C

C

A

BVTP

3 x 10

BVTP3 x 10BVTP3 x 10

PWH

3 x 10

BVTP

3 x 8

BVTP

3 x 10

PWH

3 x 6

BVTP

3 x 10Inner side

Label side

Label

side

Outer side

BVTP

3 x 10

BVTP

3 x 10

BVTP

3 x 10

205

208

212

206

202

208

218

211

203

215

219

220

210

213

214

209

204

207

217

216

207

218

201

8/16/2019 VPL-EX100 120 145 175


4-7VPL-EX100

Lower C


201 A-1772-060-A s MOUNTED CIRCUIT BOARD, NFTA202 A-1772-062-A s MOUNTED CIRCUIT BOARD, U203 ! X-2548-665-1 s ASSY, CASE FRONT204 ! 1-474-253-11 s POWER UNIT205 1-838-404-11 s LAMP CONNECTOR ASSY

206 1-855-000-11 s FAN, DC (80 SQUARE)207 1-855-002-11 s D.C. FAN (SIROCCO)208 2-067-018-01 s +PS4X6209 ! 4-194-056-02 s CASE, LOWER

(For VPL-EX100 (SY, CN)/ EX120 (SY, CN)/EX145 (SY, CN)/ EX175 (SY)) ! 4-194-056-11 s CASE, LOWER

(For VPL-EX175 (CN))210 4-194-058-01 s DIAL

211 4-194-059-01 s FOOT, FRONT212 4-194-061-01 s HOUSE, LAMP213 4-194-069-01 s AXIS, DIAL214 4-194-070-01 s BASE, DIAL215 4-194-092-01 s EMBLEM (ELK) (For VPL-EX100) 4-194-092-11 s EMBLEM (ELK) (For VPL-EX120) 4-194-092-21 s EMBLEM (ELK)

(For VPL-EX145) 4-199-092-31 s EMBLEM (ELK) (For VPL-EX175)

216 4-194-129-01 s FAN CUSHION (F)217 4-194-130-01 s FAN CUSHION (R)218 4-259-650-01 s DOMED CAP NUTS (TYPE3)219 4-382-854-01 s SCREW (M3X8), P, SW (+)220 3-701-438-11 s WASHER, 2.5

7-685-646-19 s SCREW +BVTP 3X8 TYPE2 N-S 7-685-647-19 s SCREW +BVTP 3X10 TYPE2 N-S 7-685-903-11 s TAPPING +PWH 3X6 TYPE2 N-S 7-685-903-31 s TAPPING +PWH 3X10 TYPE2 N-S

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4-8 VPL-EX100

ptical Block

B2 x 5

B2 x 5

P2 x 5

P2 x 5

P2 x 5

P2 x 5

Marking

For detail of marking position, refer to Sections 1-3-13 to 1-3-15.

Marking

Marking

Marking

Marking

B2 x 5

312

301

302

313

314

309

311

306

303

305

304

307

314

308

310

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4-9VPL-EX100


301 A-1797-886-A s OPTICS UNIT ASSY-A, S (For VPL-EX100) A-1797-887-A s OPTICS UNIT ASSY-B, S (For VPL-EX120) A-1797-888-A s OPTICS UNIT ASSY-C, S (For VPL-EX145) A-1797-889-A s OPTICS UNIT ASSY-D, S (For VPL-EX175)302 A-1797-890-A s LENS ASSY-A (For VPL-EX100/EX120) A-1797-891-A s LENS ASSY-C (For VPL-EX145/EX175)303 A-1797-892-A s PS ASSY, S304 A-1797-893-A s IN-POLARIZER(R)ASSY-A, S (For VPL-EX100/EX120/EX175) A-1797-894-A s IN-POLARIZER(R)ASSY-C, S (For VPL-EX145)305 A-1797-895-A s IN-POLARIZER(G)ASSY-A, S (For VPL-EX100/EX120/EX145) A-1797-896-A s IN-POLARIZER(G)ASSY-D, S (For VPL-EX175)

306 A-1797-897-A s IN-POLARIZER(B)ASSY, S307 A-1797-898-A s OUT-PRE-POLARIZER(R)ASSY-A, S (For VPL-EX100/EX120/EX145) A-1797-899-A s OUT-PRE-POLARIZER(R)ASSY-D, S

(For VPL-EX175)308 A-1797-900-A s OUT-PRE-POLARIZER(G)ASSY-A, S (For VPL-EX100/EX120) A-1797-901-A s OUT-PRE-POLARIZER(G)ASSY-C, S (For VPL-EX145/EX175)309 A-1797-902-A s OUT-PRE-POLARIZER(B)ASSY-A, S (For VPL-EX100) A-1797-903-A s OUT-PRE-POLARIZER(B)ASSY-B, S (For VPL-EX120) A-1797-904-A s OUT-PRE-POLARIZER(B)ASSY-C, S (For VPL-EX145/EX175)310 A-1797-905-A s OUT-POLARIZER (G) ASSY, S

311 A-1797-906-A s OUT-POLARIZER (B) ASSY, S312 A-1797-907-A s PRISM BLOCK ASSY-A, S (For VPL-EX100) A-1797-908-A s PRISM BLOCK ASSY-B, S

(For VPL-EX120) A-1797-909-A s PRISM BLOCK ASSY-C, S (For VPL-EX145) A-1797-910-A s PRISM BLOCK ASSY-D, S (For VPL-EX175)313 4-163-032-02 s RING, ZOOM314 4-382-854-11 s SCREW (M3X10), P, SW (+)

7-621-771-06 s SCREW +B 2X5 7-685-103-19 s SCREW +P 2X5 TYPE2 NON-SLIT

Optical Bl

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4-10 VPL-EX100

4-3. Packing Materials & SuppliedAccessories

----------------------------------------PACKING MATERIALS & SUPPLIED ACCESSORIES----------------------------------------

*1:[VPL-EX100(SY)/EX120(SY)/EX145(SY)/EX175(SY)]*2:[VPL-EX100(CN)/EX120(CN)/EX145(CN)/EX175(CN)]

Ref. No. or Q'ty Part No. SP Description

1pc 1-489-222-11 s REMOTE COMMANDER (RM-PJ7) 1pc 1-791-992-61 s CABLE ASSY(15PDSUBCONNECTORX2) 1pc *2 ! 1-830-860-11 s AC POWER-SUPPLY CORD (For CN) 1pc *1 ! 1-831-498-11 s POWER-SUPPLY CORD SET (For J)1pc 4-198-890-01 s PACK, CD-ROM (For SY) INSTRUCTION MANUAL /NOTICES FOR THE SOFTWARE LICENSE (JAPANESE, ENGLISH, FRENCH, SPANISH, GERMAN, ITALIAN, SIMPLIFIED CHINESE, RUSSIAN)

1pc 4-198-891-01 s QUICK REFERENCE MANUAL (For SY) (JAPANESE, ENGLISH, FRENCH, SPANISH, GERMAN, ITALIAN, SIMPLIFIED CHINESE) 1pc *2 4-198-892-01 s MANUAL, INSTRUCTIONS

(SIMPLIFIED CHINESE)

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6-1VPL-EX100 6-1

A B C D E F G H

Section 6

Frame Wiring

Frame WiringFrame Wiring

Frame Wir

GSUB17.5V

SUB17.5V

GND

GND

SUB6.5V

SUB6.5V

GND

GND

POWER_ON

NONECO_ON

1

2

3

4

5

6

7

8

9

10

SUB17.5V

SUB17.5V

GND

GND

SUB6.5V

SUB6.5V

GND

GND

POWER_ON

NONECO_ON

1

2

3

4

5

6

7

8

9

10

ECO3.3V1

2

3

4

5

6

7

1

2

3

4

5

6

7

T H 1

T H 2

1 2

D C

_ +

D C

_ _

1 3

D C

_ +

D C

_ _

1 3THERMAL

FUSE

!

!

!

LAMP_RXD_C

LAMP_RXD_E

VCC

LAMP_ON

LAMP_TXD

1

2

3

4

5

1

2

3

4

5

LAMP_RXD_C

LAMP_RXD_E

VCC

LAMP_ON

LAMP_TXDLAMP

GND

GND

LAMP

1

2+

_

1

2

+

_

1

2 3

4

DEVICE_VBUS

DEVICE_D+

DEVICE_D_

GND

1

2FORSERVICE 3

4

BALLAST

LAMP

SIRCS_NF

GND

EXT_TEMP

DEVICE_VBUS

DEVICE_D+

DEVICE_D_

NFTAECO3.3V

SIRCS_NF

GND

EXT_TEMP

DEVICE_VBUS

DEVICE_D+

DEVICE_D_

LAMP_TEMP1

2

3

1

2

3

GND

GND

TL

LAMP_TEMP

GND

GND

CN700 4P

FAN A(FOR INTAKE)

CN702 3P

CN602 7PCN10 7P

CN20 3P

CN30 3P

CN701 5PCN2 5P

CN3 4P

CN11 4P

CN500 10P

C N 1 0 1

3 P

C N 1 3 P

C N 5 0 2

2 P

AC IN

CN1

CN501 10P

LAMP_COVER1

2

3

1

2

3

GND

GND

4 GND

U

LAMP_TEMP

GND

GND

C N 1 7 0 1 4 P

F A N

_ A

1 2 3

P R O T

_ A

G N D

4

N . C

FAN B(FOR INTAKE)

C N 1 7 0 2 4 P

F A N

_ B

1 2 3

P R O T

_ B

G N D

4

N . C

FAN C(FOR LAMP DUCT)

C N 1 7 0 3 3 P

F A N

_ C

1 2 3

P R O T

_ C

G N D

FAN D(FOR

EXHAUSTINNER SIDE)

C N 1 7 0 4 3 P

F A N

_ D

1 2 3

P R O T

_ D

G N D

FAN E(FOR

EXHAUSTOUTER SIDE)

C N 1 7 0 5 3 P

F A N

_ E

1 2 3

P R O T

_ E

G N D

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

2 7

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

V C O M R

P S I G

V S S G R

V S I G 1

V S I G 2

V S I G 3

V S I G 4

V S I G 5

V S I G 6

V S I G 7

V S I G 8

V S I G 9

V S I G 1 0

V S I G 1 1

V S I G 1 2

H V D D

D C K 2

D C K 2 X

D C K 1 X

D C K 1

H C K

H C K X

H S T

H V S S

V S S G L

V V S S

E N B

V C K

V S T

D W N

D I N

P C G

N C

N C

R G T

T E S T

V V D D

V C O M L

G C F B

N C

PANEL B

FLEXIBLE FLAT CABLE

PANEL R

FLEXIBLE FLAT CABLE

CN1400 40P

GREEN

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

VCOMR

PSIG

VSSGR

VSIG1

VSIG2

VSIG3

VSIG4

VSIG5

VSIG6

VSIG7

VSIG8

VSIG9

VSIG10

VSIG11

VSIG12

HVDD

DCK2

DCK2X

DCK1X

DCK1

HCK

HCKX

HST

HVSS

VSSGL

VVSS

ENB

VCK

VST

DWN

DIN

PCG

NC

NC

RGT

TEST

VVDD

VCOML

GCFB

NC

PANEL G

F L E X I B L E F L A T C A B L E

CN1300 40P

RED

CN1500 40P

BLUE

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

2 7

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

V C O M R

P S I G

V S S G R

V S I G 1

V S I G 2

V S I G 3

V S I G 4

V S I G 5

V S I G 6

V S I G 7

V S I G 8

V S I G 9

V S I G 1 0

V S I G 1 1

V S I G 1 2

H V D D

D C K 2

D C K 2 X

D C K 1 X

D C K 1

H C K

H C K X

H S T

H V S S

V S S G L

V V S S

E N B

V C K

V S T

D W N

D I N

P C G

N C

N C

R G T

T E S T

V V D D

V C O M L

G C F B

N C

CN1003P

1

2

3

SP+

SP_

SPEAKER

MAIN

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VPL-EX100

SAFETY CHECK-OUT

After correcting the original service problem,

perform the following safety checks before

releasing the set to the customer :

Check the metal trim, “metallized” knobs,

screws, and all other exposed metal parts for AC

leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part

to earth ground and from all exposed metal

parts to any exposed metal part having a return

to chassis, must not exceed 3.5 mA. Leakage

current can be measured by any one of three

methods.

1. A commercial leakage tester, such as the

Simpson 229 or RCA WT-540A. Follow the

manufacturers’ instructions to use these

instruments.

2. A battery-operated AC milliammeter. The

Data Precision 245 digital multimeter is

suitable for this job.

3. Measuring the voltage drop across a resistor

by means of a VOM or battery-operated AC

voltmeter. The “limit” indication is 5.25 V, so

analog meters must have an accurate low-

voltage scale. The Simpson 250 and Sanwa

SH-63Trd are examples of a passive VOM

that is suitable. Nearly all battery operateddigital multimeters that have a 20 V AC

range are suitable. (See Fig. A)

Fig A. Using an AC voltmeter to check AC leakage.

To Exposed Metal Parts on Set

AC voltmeter (5.25V)

Earth Ground

0.15 μF 1.5 k Z

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