vickers cartridge valves circuit...

Revised 5/96 737

Screw In Cartridge Valve PackagesPressure 210 bar (3000 psi) - Flows to 300 l/min (80 USgpm)

Vickers®

Cartridge Valves

Circuit Makers

2

Contents

MODEL DESCRIPTION TYPICALAPPLICATIONPRESSURE

bar (psi)

RATED FLOWl/min (USgpm)

PAGE

IntroductionFC–1 Full range adjustable flow control package Up to 36 (9) 4

FC–2g j g

Up to 57 (15) 6

FC–3 Up to 114 (30) 8

FC–4 Up to 190 (50) 10

FRC–1 Up to 36 (9) 12

FRC–2 Full range adjustable pressure compensated flow Up to 57 (15) 14

FRC–3Full range adjustable ressure com ensated flowcontrol package with free reverse flow Up to 114 (30) 16

FRC–4

g

Up to 190 (50) 18

PCC1–12P mp control m nifold for single p mp circ its

Up to 114 (30) 20

PCC1–16Pump control manifold for single pump circuits

Up to 228 (60) 22

PCC2–12P mp control m nifold for m ltiple p mp circ its

Up to 114 (30) 24

PCC2–16Pump control manifold for multiple pump circuits

Up to 228 (60) 26

PFRR–8 15 (4) 28

PFRR–10 Fixed priority flow control with relief on priority flow port 210 (3000) 57 (15) 30

PFRR–16y y ( )

152 (40) 32

SRV–8Solenoid ct ted relief v lve

23 (6) 34

SRV–10Solenoid actuated relief valve

57 (15) 36

SRV–12 Solenoid actuated vented relief valve 114 (30) 38

SRV–16Solenoid ct ted relief v lve

225 (60) 40

SRV–20Solenoid actuated relief valve

300 (80) 42

CRV–10Cross port relief v lve

76 (20) 44

CRV–16Cross port relief valve

300 (80) 46

RGV–10Press re sensitive regener tive v lve p ck ge

57 (15) 48

RGV–12Pressure sensitive regenerative valve package

114 (30) 50

RLV–10 Pressure sensitive regenerative valve package 57 (15) 52

RLV–12Pressure sensitive regenerative valve ackagewith load locking 114 (30) 54

SCR–1 Cross port relief with shuttle and solenoid vent 114 (30) 56

3

Introduction

For over 70 years, Vickers has provided itscustomers with quality products andinnovative solutions for all their power andmotion control needs.

In keeping with this tradition and byleveraging both the very best in screw-incartridge valve engineering design andusing technology and knowledge gainedfrom over 20 years of MCD design andpackaging techniques, Vickers is pleasedto offer this line of Circuit Maker products.

Circuit Maker Products are pre-engineeredpackages. These packages are designedwith from 2 to 4 screw–in cartridge valvesfor generic, repetitive circuit controlfunctions.

All of the products in this catalog are ratedat 210 bar (3000 psi) and have either SAEor BSPP port options. Our selection ofCircuit Maker pre-engineered packagesconsists of the following basic units:

� Single and multiple pump controlpackages

� Solenoid actuated relief valvepackages

� Flow control packages

� Cross port relief packages

� Cross port relief with shuttle andsolenoid vent

� Pressure sensitive regenerationpackages with and without loadlocking.

Typical ApplicationsCircuit Maker packages can be used in awide variety of Industrial and Mobileapplications. The are designed to solve amultitude of repeatable, generic applicationrequirements that are encountered in dayto day hydraulic circuits. These packagesare ideal solutions for specialty machinerequirements and low volume options onhigh volume applications.

Pump control packages –These are suitable for any single ormultiple pump application where individualpump output flow does not exceed 228l/min (60 USgpm). They are used toprovide air-bleed, start-up and reliefprotection.

Solenoid actuated relief valvepackages –These can be used wherever remote reliefor venting control is required for flows up to300 l/min (80 USgpm). Normally openversions lend themselves to marketswhere fail safe and “dead man” control areimportant. Normally closed versions lendthemselves to markets such as machinetool, where energy savings can beobtained by selective unloading of pumpflow.

Flow control packages –These packages are used with both fixedand variable pump systems to provideconstant output flow for the main or branchcircuits. Packages offered provide formaintaining either:– cylinder or motor speed;

free reverse flow for table positioning, conveyor systems and presses

– controlled flow for steering systems.

Cross port relief valve packages –These packages are used withbi-directional actuators. The circuit makerprovides actuator protection from overloadconditions.

Pressure sensitive regenerationpackages –Pressure sensitive regeneration packagesprovides a means of extending a cylinderas fast as possible without additional pumpflow by diverting rod end flow to the headend to accelerate the load. When thepressure in the head end reaches apredetermined level related to the load, thevalve closes off and the cylinder returns tonormal speed. Typical applications are foroutriggers/stabilizers in mobile marketsand machine tool traverse in industrialmarkets.

Pressure sensitive regenerationpackages with load locking –Pressure sensitive regeneration packagesprovides a means of extending a cylinderas fast as possible without additional pumpflow by diverting rod end flow to the headend to accelerate the load. When thepressure in the head end reaches apredetermined level related to the load, thevalve closes off and the cylinder returns tonormal speed. The load locking featureprovides stability as the system is nowworking with an oil column under pressurein addition to the mechanical structure.

Typically used with mobile crane and othersimilar vehicles to ensure stability whenswinging loads. This package has anadvantage over alternative systems thatuse solenoid actuated blocking pins. In theevent of a power failure, it is still possible tolower the vehicle/load.

Features and Benefits� Quick solutions that are ready to use

� Quick delivery at low cost

� Flexibility

Quick solutions: Circuit Maker packagesare pre-engineered packaged solutions forgeneric, repeatable requirements. Theyhave specific coil voltage, coil connector,flow settings adjustment and pressuresetting adjustment options that permittailoring to application requirements.

Quick delivery/low cost: Circuit Makerpackages have already been engineeredto satisfy generic, repetitive circuit needs.There are no scheduling or time relatedproblems, or engineering charges to berecovered.

Flexibility: Screw-in cartridge valves andhousings are sold either separately or aspre–assembled packages. This permitslast minute assembly of packages andlocal tailoring of individual valve options.

4

FC-1Full range adjustable flow control package

Application

This standard valve packages is used in a circuit where flow rates must beconstantly maintained, regardless of changes in upstream or downstream pressure.Also where a full range of flow adjustments are required.

Features– Pressure Compensation

– Full flow range adjustment

– Aluminum in-line type housing

– Screw and knob adjustment options

– All components in the package are true cartridges and can be removed from the housing without disturbing the plumbing.

SpecificationsTypical application pressure 210 bar (3000 psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum regulated flow Up to 36 l/min (9 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature range –40 to 120�C (–40� to 248�F). . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluids All general purpose hydraulic fluids such as:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . MIL–H–5606, SAE 10, SAE 20, etc.

Dimensions mm (inch)

Functional Symbol

19,0 ( 0.75)

FCV7-10-*-0-NV orMRV2-10-K-0-*

100,8 (3.97)88,1 (3.47)

65,2(2.57)

40,3(1.59)

38,1(1.50)

∅ 8,7(∅ 0.34)thru 2 plcs.

36,0(1.42)

75,4(2.97)

17,7 ( 0.70)

19,0( 0.75)

PCS3-10-0-80

37,3 (1.47)

REG.

IN

IN

REG.

11,9 (0.47)

5

Model Code FC-1

Function

FC – Fully adjustable pressurecompensated flow control

Maximum Rated Flow

1 – 34 l/min (9 USgpm)

5

3 4 5 61 2

1

2

3

4

6

Port Size

All ports Housing Number

4G – 1/2” BSPP8T – SAE 8

02-178279

Adj. Type Flow Rate

K1 – Knob* 19 l/min (5 USgpm)K2 – Knob 34 l/min (9 USgpm)S1 – Screw 34 l/min (9 USgpm)H1 – Handwheel 34 l/min (9 USgpm)

02-178280

* 180� rotation

Seals

Blank – Buna NV – Viton�Viton is a registered tradmark of E.I. DuPont

Valve Housing Material

A – Aluminum

Composition chart

Adjustment Cartridge Description Maximum Flowl/min (USgpm)

Catalog

K1 - Knob MRV2-10-K-0-05 Flow restrictor, adjustable, semi-rotary spool 19 (5)

K2 - Knob MRV2-10-K-0-10 Flow restrictor, adjustable, semi-rotary spool723

S1 - Screw FCV7-10-S-0--NV Flow restrictor, adjustable, needle type 34 (9)723

H1 - Hand Knob FCV7-10-K-0-NV Flow restrictor, adjustable, needle type( )

– PCS3-10-0-80 Pressure compensator, spool type 40 (12) 724

Performance characteristics

0

5

10

0

10

20

30

40

0 500 1000 1500 2000 2500

50 100 1500 200

Pressure drop psi

Pressure drop bar

Flo

w r

ate

US

gp

m

Flo

w r

ate

l/min

3000

6


Application








Maximum regulated flow Up to 57 l/min (15 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . .




Functional Symbol

36,3(1.43)

113,5(4.47)

28,4(1.12)

21,5(0.85)

24,6 ( 0.97)50,0 (1.97)

PCS3-16-0-80

FCV7-10-*-0-NV orMRV2-10-K-0-**

59,6(2.35)

44,4(1.75)

∅ 8,7(∅ 0.34)thru 2 plcs.

100,8 (3.97)

113,5 (4.47)

11,9 (0.47)

IN

REG103,3(4.07)

IN

REG.

7

Model Code FC-2

Function

FC – Fully adjustable pressure compensated flow control

Maximum Rated Flow

2 – 57 l/min (15 USgpm)

5

3 4 5 61 2

1

2

3

4

6

Port Size


6G – 3/4” BSPP12T – SAE 12

02-178281

Adj. Type Flow Rate


02-178282

* 180� rotation

Seals



A – Aluminum

Composition chart


Catalog

K1 - Knob180� rotation only

MRV2-10-K-0-10 Flow restrictor, adjustable, semi-rotary spool 38 (10)

K2 - Knob180� rotation only

MRV2-10-K-0-15 Flow restrictor, adjustable, semi-rotary spool

57 (15)723

S1 - Screw FCV7-10-S-0--NV Flow restrictor, adjustable, needle type 57 (15)

H1 - Hand Knob FCV7-10-K-0-NV Flow restrictor, adjustable, needle type

– PCS3-16-0-80 Pressure compensator, spool type 114 (30) 724


0

5

10

0

20

40

60

80

0 500 1000 1500 2000 2500

50 100 1500 200

Pressure drop psi

Pressure drop bar

Flo

w r

ate

US

gp

m

Flo

w r

ate

l/min

15

20

8


Application








Maximum regulated flow Up to 114 l/min (30 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . .




Functional Symbol

56,3 (2.22)

28,4 (1.12)

∅ 10,7(∅ 0.42)thru 2 plcs.

113,5(4.47)

46,2(1.82)

59,1(2.33)

17,0 ( 0.67)

126,2 (4.97)138,9 (5.47)

28,9(1.14)

100,8(3.97)

53,3(2.10)

25,4(1.00)

REG

IN

PCS3-16-0-80

FCV6-16-*-0-NV orMRV2-16-K-0-**

IN

REG.

9

Model Code FC-3

Function


Maximum Rated Flow

3 – 115 l/min (30 USgpm)

5

3 4 5 61 2

1

2

3

46

Port Size


8G – 1” BSPP16T – SAE 16

02-178283

Adj. Type Flow Rate


02-178284

* 180� rotation

Seals



A – Aluminum

Composition chart


Catalog



S1 - Screw FCV6-16-S-0--NV Flow restrictor, adjustable114 (30)

723

H1 - Hand Knob FCV6-16-K-0-NV Flow restrictor, adjustable114 (30)

– PCS3-16-0-80 Pressure compensator, spool type 724


0

10

0

20

40

60

80

0 500 1000 1500 2000 2500

50 100 1500 200

Pressure drop psi

Pressure drop bar

Flo

w r

ate

US

gp

m

Flo

w r

ate

l/min20

3000

100

30

10


Application





– Knob adjustment options







Functional Symbol

66,0(2.60)

19,5 (0.77)

59,6(2.35)

177,0 (6.97)

41,9(1.65)

151,6(5.97)

31,7(1.25)

75,4 (2.97)

79,2(3.12)

133,8(5.27)

∅ 13,4(∅ 0.53)thru 2 plcs.

REG

159,2 (6.27)

PCS3-20-0-80

NV1-20-K-0

IN

37,3 (1.47)

IN

REG.

11

Model Code FC-4

Function


Maximum Rated Flow

4 – 190 l/min (50 USgpm)

5

3 4 5 61 2

1

2

3

4

6

Port Size


12G – 11/4” BSPP20T – SAE 20

02-178285

Adj. Type Flow Rate

K1 – Knob* 190 l/min (50 USgpm)

02-178286

* 180� rotation

Seals



A – Aluminum

Composition chart


Catalog

K1 - Knob NV1-20-K-0 Needle valve 190 (50) 723– PCS3-20-0-80 Pressure compensator, spool type 200 (53) 724


0

10

0

40

80

120

160

0 500 1000 1500 2000 2500

50 100 1500 200

Pressure drop psi

Pressure drop bar

Flo

w r

ate

US

gp

m

Flo

w r

ate

l/min

20

3000

30

40

50

60200

12

FRC-1Full range adjustable flow control package with free reverse flow

Application

This standard valve packages is used in a hydraulic circuit where flow rates must beconstantly maintained, regardless of changes in upstream or downstream pressure.Also where a full range of flow adjustments are required. It also provides free reverseflow.



– Free reverse flow

– Aluminum in-line housing








Functional Symbol

19,5 (0.77)

65,2(2.57)

40,3(1.59)

38,1(1.50)

36,0(1.42)

17,7 (0.70)

19,0(0.75)

37,3(1.47)

113,5 (4.47)

126,2 (4.97)

75,4(2.97)

∅ 8,7(∅ 0.34)thru 2 plcs.

REG

IN

CV3-10-P-0-10

FCV7-10-*-0-NV orMRV2-10-K-0-*

PCS3-10-0-80

37,3 (1.47)

REG

IN

13

Model Code FRC-1

Function

FRC–Fully adjustable pressure compensated flow control with reverse flow check

Maximum Rated Flow

1 – 34 l/min (9 USgpm)

5

3 4 5 61 2

1

2

3

46

Port Size


4G – 1/2” BSPP8T – SAE 8

02-178287

Adj. Type Flow Rate


02-178288

* 180� rotation

Seals



A – Aluminum

Composition chart


Catalog





– CV3-10-P-0-10 Check valve 76 (20) 720– PCS3-10-0-80 Pressure compensator, spool type 40 (12) 724


0

5

10

0

10

20

30

40

0 500 1000 1500 2000 2500

50 100 1500 200

Pressure drop psi

Pressure drop bar

Flo

w r

ate

US

gp

m

Flo

w r

ate

l/min

3000

14


Application





– Aluminum in-line housing




Maximum regulated flow Up to 57 l/min (15 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . .




Functional Symbol

59,6(2.35)

44,4(1.75)

113,5 (4.47)

28,4(1.12)

21,5(0.85)

36,3(1.43)

126,2 (4.97)

24,6 (0.97)

50,0 (1.97)

103,3(4.07)

113,5(4.47)

PCS3-16-0-80

IN

REG

CV3-10-P-0-10 ∅ 8,7(∅ 0.34)thru 2 plcs.

24,6 (0.97)

FCV7-10-*-0-NV orMRV2-10-K-0-*

REG

IN

15

Model Code FRC-2

Function

FRC –Fully adjustable pressure compensated flow control with reverse flow check

Maximum Rated Flow

2 – 57 l/min (15 USgpm)

5

3 4 5 61 2

1

2

3

46

Port SizeAll ports Housing Number

6G – 3/4” BSPP12T – SAE 12

02-178289

Adj. Type Flow Rate


02-178290

* 180� rotation

Seals



A – Aluminum

Compositon chart


Catalog







0

5

10

0

20

40

60

80

0 500 1000 1500 2000 2500

50 100 1500 200

Pressure drop psi

Pressure drop bar

Flo

w r

ate

US

gp

m

Flo

w r

ate

l/min

15

20

16


Application













Functional Symbol

REG

IN

113,5(4.47)

28,4 (1.12)

46,2(1.82)

59,1(2.33)

55,1(2.17)

28,9(1.14)

56,3 (2.22)177,0 (6.97)

164,3 (6.47)

100,8(3.97)

53,3(2.10)

25,4(1.00)

CV1-16-P-0-5

FCV6-16-*-0-NV orMR2-16-K-0-**

PCS3-10-0-80

∅ 10,7(∅ 0.42)thru 2 plcs.

REG

IN

17

Model Code FRC-3

Maximum Rated Flow

3 – 115 l/min (30 USgpm)

5

3 4 5 61 2

1

2

3

4

6

Port Size


8G – 1” BSPP16T – SAE 16

02-178291

Adj. Type Flow Rate


02-178292

* 180� rotation

Seals



A – Aluminum

Function


Compositon chart


Catalog







0

10

0

20

40

60

80

0 500 1000 1500 2000 2500

50 100 1500 200

Pressure drop psi

Pressure drop bar

Flo

w r

ate

US

gp

m

Flo

w r

ate

l/min20

3000

100

30

18


Application








SpecificationsTypical application pressure 210 bar (3000 psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Temperature range –40 to 120�C (–40� to 248�F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluids All general purpose hydraulic fluids such as:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MIL–H–5606, SAE 10, SAE 20, etc.


Functional Symbol

66,0(2.60)

37,3 (1.47)

59,6(2.35)

41,9(1.65)

151,6(5.97)

31,7(1.25)

57,6 (2.27)

197,3 (7.77)215,1 (8.47) 75,4 (2.97)

79,2(3.12)

133,8(5.27)

∅ 13,4(∅ 0.53)thru 2 plcs.

IN

REG

CV2-20-P-0-5

NV1-20-K-0

PCS3-20-0-80

REG

IN

19

Model Code FRC-4

Maximum Rated Flow

4 – 190 l/min (50 USgpm)

5

3 4 5 61 2

1

2

3

4

6

Port Size


12G – 11/4” BSPP20T – SAE 20

02-178293

Adj. Type Flow Rate

K1 – Knob* 190 l/min (50 USgpm)

02-178294

* 180� rotation

Seals



A – Aluminum

Function


Composition chart


Catalog

K1 - Knob NV1-20-K-0 Needle valve 190 (50) 723– CV2-20-P-0-5 Check valve 220 (60) 720– PCS3-20-0-80 Pressure compensator, spool type 200 (53) 724


0

10

0

40

80

120

160

0 500 1000 1500 2000 2500

50 100 1500 200

Pressure drop psi

Pressure drop bar

Flo

w r

ate

US

gp

m

Flo

w r

ate

l/min

20

3000

30

40

50

60200

20

PCC1-12Pump control manifold for single pump circuits

Application

This standard valve package is used for air-bleed and start-up in single pump powerunits. It also provides main system relief protection.

Features– Multiple tank ports for mounting convenience

– Direct reservoir mounting capability by using “T” port. Both “T” port and mounting holes have o’ring seals mounting surface.


– Tamper proof and adjustable relief options

– Gage port


SpecificationsTypical application pressure range 5 - 210 bar (75 - 3000 psi). . . . . . . . . . . . . . . . . . . .

Maximum regulated flow up to 114 l/min (30 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . .


Reseat pressure 90% of crack pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



Functional Symbol

VF1-10-F-0-.25

RV11-12-*-0-**

CV11-12-P-0-20

110,2(4.34)

81,2(3.20)

56,5(2.23)

34,2 (1.35)

T1

P

G

126,2 (4.97)99,5 (3.92)

82,5 (3.25)58,4 (2.30)

17,0 (0.67)

62,7 (2.47)24,6 ( 0.97)

17,7 (0.70)

138,9(5.47)

110,2(4.34)

28,7(1.13)

72,6(2.86)

34,2(1.35)

SYS

T

T2

∅ 0.42 (∅ 0.41)thru 2 plcs.∅ 0.68 (∅ 0.59)cbore x .31 dp

T1

T2SYS

P

G

T

21

Model Code PCC1-12

Size

12 – 12 size5

3 4 5 61 2

1

2

3

4

6 Port Size

P, SYS, T2 Housing Number

6G – 3/4” BSPP

12T – SAE 12

02-178298

Pressure Range

15 – 5 – 100 bar (75–1500 psi)30 – 10 – 210 bar (150–3000 psi)

02-178299

Relief Control

C – CapK – KnobS – Screw

Function

PCC – Pump control forsingle pump circuits

7


A – Aluminum

7

Seals


T1

1/2” BSPP

SAE 8

G

1/4” BSPP

SAE 4

Composition chart

Cartridge Description Maximum flow Catalog QuantityVF1-10-F-0-.25 Velocity fuse 23 l/min (6 USgpm) 723 1CV11-12-P-0-20 Check valve 113 l/min (30 USgpm) 720 1RV11-12-*-0-** Relief valve 113 l/min (30 USgpm) 725 1

Pressure drop curve

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Flow in l/min (21,8 cSt oil @ 49�C)

Flow in USgpm (105 SUS oil @ 120�F)

�

�

��

��

��

Pre

ssu

re D

rop

psi

Pre

ssu

re D

rop

bar

Pressure override curves

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��

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Cartridge w/ C-12-2 Cavity

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22

PCC1-16Pump control manifold for single pump circuits

Application

This standard valve package is used for air-bleed and start-up in single pump powerunits. It also provides main system relief protection.

Features– Multiple tank ports for mounting convenience




– Gage port


SpecificationsTypical application pressure range 10 - 210 bar (150 - 3000 psi). . . . . . . . . . . . . . . . . .

Maximum regulated flow up to 228 l/min (60 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . .





T1

T2SYS

P

G

T

Functional Symbol

VF1-16-F-0-.25

RV5-16-*-0-**-30/

CV2-20-P-0-30

T1

P

GSYS

T

T2

∅ 0,42 (∅ 0.41)thru 2 plcs.∅ 0.68 (∅ 0.59)cbore x .31 dp

119,8(4.72)

81,2(3.20)

56,1(2.21)

29,2 (1.15)

15,2 ( 0.60)

66,0 (2.60)97,7 (3.85)

116,8 (4.60)151,6 (5.97)

63,5(2.50)

25,4(1.00)

13,4 (0.53)

33,5 (1.32)75,4 (2.97)

29,2(1.15)

151,6(5.97)

119,8(4.72)

23

Model Code PCC1-16

Size

16 – 16 size5

3 4 5 61 2

1

2

3

4

6 Port Size


8G – 1” BSPP

16T – SAE 16

02-178302

Pressure Range

30 – 10 – 210 bar (150–3000 psi)

02-178303

Relief Control


Function

PCC1 – Pump control forsingle pump circuits

7


A – Aluminum

7

Seals


T1

3/4” BSPP

SAE 12

G

1/4” BSPP

SAE 4

Composition chart

Cartridge Description Maximum flow Catalog QuantityVF1-10-F-0-.25 Velocity fuse 23 l/min (6 USgpm) 723 1CV2-20-P-0-30 Check valve 228 l/min (60 USgpm) 720 1RV5-16-*-0-30 Relief valve 303 l/min (80 USgpm) 725 1

Pressure drop curve Pressure override curves

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��

�

� ��

�

��

��

��

��


Inle

t p

ress

ure

psi

Inle

t p

ress

ure

bar


�

��10 20 30 400

25

50

75

100

125

40 80150

50 60

2

4

6

8

10120 160 200 240



Pre

ssu

re D

rop

psi

Pre

ssu

re D

rop

bar

24

PCC2-12Pump control manifold for multiple pump circuits

62,7 (2.47)

Application

This standard valve package is used to provide air-bleed, start-up and reliefprotection for each pump in multiple pump circuits. The check valve position in thecircuit isolates the other pumps from the valve assembly.

Features– Individual relief pressure setting for each pump in the system

– Multiple tank ports for mounting convenience




– Gage port


SpecificationsTypical application pressure range 5 - 210 bar (75 - 3000 psi). . . . . . . . . . . . . . . . . . . .

Maximum regulation flow up to 114 l/min (30 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . .





Functional Symbol

CV11-12-P-0-20

VF1-10-F-0-.25

81,2(3.20)

56,6(2.23)

34,2(1.35) T1

PG

SYS

T

T2 34,2(1.35)

138,9(5.47)

17,7(0.70)

72,6(2.86)

110,2(4.34)

28,7(1.13)

24,6 (0.97)

17,0 (0.67)

58,4 (2.30)82,5 (3.25)

99,5 (3.92)126,2 (4.97)

RV11-12-*-0-**


G

P T

T1

T2SYS

25

Model Code PCC2-12

Size

12 – 12 size5

3 4 5 61 2

1

2

3

4

6 Port Size


6G –

12T – SAE 12

02-178300

Pressure Range

15 – 5 – 100 bar (75–1500 psi)30 – 10 – 210 bar (150–3000 psi)

02-178301

Relief Control


Function

PCC2 – Pump control formultiple pump circuits

7


A – Aluminum

7

Seals


T1

1/2” BSPP

SAE 8

G

1/4” BSPP

SAE 4

3/4” BSPP

Composition chart

Cartridge Description Maximum flow Catalog QuantityVF1-10-F-0-.25 Velocity fuse 23 l/min (6 USgpm) 723 1CV11-12-P-0-20 Check valve

113 l/min (30 USgpm)720 1

RV11-12-*-0-**/ Relief valve113 l/min (30 USgpm)

725 1

Pressure drop curve

��

�

��

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�

�

�

��

��

��

��

��

Pre

ssu

re D

rop

psi

Pre

ssu

re D

rop

bar


��

��

��

��

��

��

��

��

�

� � ��

�

��

��

��

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��

��

��

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�

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��

��

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�

�

Cartridge w/ C-12-2 Cavity

26

PCC2-16Pump control manifold for multiple pump circuits

Application

This standard valve package is used to provide air-bleed, start-up and reliefprotection for each pump in multiple pump circuits. The check valve position in thecircuit isolates the other pumps from the valve assembly.

Features– Individual relief pressure setting for each pump in the system

– Multiple tank ports for mounting convenience




– Gage port


SpecificationsTypical application pressure range 10 - 210 bar (150 - 3000 psi). . . . . . . . . . . . . . . . . .

Maximum regulated flow up to 228 l/min (60 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . .




Functional Symbol

G

P T

T1

T2SYS

75,4 (2.97)


CV2-20-P-0-30

VF1-10-F-0-.25

81,2(3.20)

56,1(2.21)

29,2(1.15) T1

PG

SYS

T

T2 29,2(1.15)

151,6(5.97)

13,4 (0.53)

119,8(4.72)

25,4(1.00)

33,5 (1.32)

15,2 (0.60)

66,0 (2.60)97,7 (3.85)

116,8 (4.60)151,6 (5.97)

RV5-16-*-0-30/


63,5(2.50)

27

Model Code PCC2-16

Size

16 – 16 size5

3 4 5 61 2

1

2

3

4

6 Port Size


8G –

16T – SAE 16

02-178304

Pressure Range

30 – 10 – 210 bar (150–3000 psi)

02-178305

Relief Control


Function

PCC2 – Pump control formultiple pump circuits

7


A – Aluminum

7

Seals


T1

SAE 12

G

1/4” BSPP

SAE 4

1” BSPP 3/4” BSPP

Composition chart

Cartridge Description Maximum flow Catalog QuantityVF1-10-F-0-.25 Velocity fuse 23 l/min (6 USgpm) 723 1CV2-20-P-0-30 Check valve 228 l/min (60 USgpm) 720 1RV5-16-*-0-30/ Relief valve 303 l/min (80 USgpm) 725 1

Pressure drop curve Pressure override curves

��

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�

� ��

�

��

��

��

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Inle

t p

ress

ure

psi

Inle

t p

ress

ure

bar


�

��10 20 30 400

25

50

75

100

125

40 80150

50 60

2

4

6

8

10120 160 200 240



Pre

ssu

re D

rop

psi

Pre

ssu

re D

rop

bar

28

PFRR-8Fixed priority flow control with relief on priority flow port

Application

This standard valve package is used to maintain constant flow to priority circuitswhen input flow is greater than required, regardless of changes in upstream ordownstream pressure. It will bypass the rest of the flow to an auxiliary circuit or totank. Relief valve on a priority port limits pressure on a priority port, as well asensures bypass flow when there is no demand on priority circuit.

Features– Priority flow pressure compensation

– All ports except “T” can be pressurized to 210 bar (3000 psi)



– Gage port


SpecificationsTypical application pressure range 7 - 210 bar (100 - 3000 psi). . . . . . . . . . . . . . . . . . .

Maximum inlet flow 15 l/min (4 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regulated flow range 0,4 - 8 l/min (0.1-2.5 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal leakage 82 cm3/min (5 in3/min). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .





Functional Symbol

63,5(2.50)

27,9(1.10)

15,4 (0.61)12,7 ( 0.50)

12,7 ( 0.50)

33,2 (1.31)

66,0 (2.60)

100,8 (3.97)

G

Bypass

P

PFR5-8-F-0-**

72,6(2.86)

75,4(2.97)

8,6 ( 0.34)

59,9(2.36)

15,4 (0.61)

PriT

19,5 ( 0.77)37,3 (1.47)

RV1-8-*-0-**

∅ 7,1 (∅ 0.28)thru 2 plcs.

Bypass

Priorityflow

G SAE

P T

29

Model Code PFRR-8

Size

8 – 8 size5

3 4 5 61 2

1

2

3

4

6 Port Size

P, Bypass Housing Number

3G –

8T – SAE 8

02-178273

Pressure Range

3 – 3 – 20 bar (50–300 psi)20 – 40 – 140 bar (600–2000 psi)36 – 20 – 250 bar (300–3600 psi)

02-178274

Relief Control


Function

PFRR – Pressure compensated priority flow control with relief on

priority port

7


A – Aluminum

7

Seals


Priority, T

SAE 8

G

1/4” BSPP

SAE 4

3/8” BSPP 3/8” BSPP

8

Flow Setting

Customer must specify flow0,4 – 8 l/m (0.1 – 2.5 USgpm)

8

Composition chart

Cartridge Description Catalog QuantityPFR5-8-F-0-** Priority flow regulator 723

1RV1-8-*-0-** Relief valve 725

1

4000

Typical flow regulation

10

8

6

4

2

5000

350

4000

280

3000

210

2000

140

1000

70

0 5000300020001000

0 70 140 210 280 350

0

Bypass pressurehigher than priority

Priority pressurehigher than bypass

Flo

w in

lpm

(21,

8 cS

t oil

@ 4

9 C

)o

Pressure bar

Pressure psi

3.0

2.5

2.0

1.5

1.0

0.5

0

Flo

w in

US

gp

m (1

05 S

US

oil

@ 1

20 F

)

°12

30


Application






– Gage port



Maximum inlet flow 57 l/min (15 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regulated flow range 0,38 - 22,7 l/min (0.1-6 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . .






Functional Symbol

Bypass

Priorityflow

G

P T

G

Bypass

P

Priority

T64,0(2.52)

34,7(1.37)

19,0 ( 0.75)10,1 ( 0.40)

10,1 ( 0.40)

37,8 (1.49)

73,6 (2.90)113,5 (4.47)

79,2(3.12)

75,4(2.97)

18,0( 0.71)

PFR1-10-F-0-**

56,3(2.22)

19,0( 0.75)

18,2 ( 0.72)37,3 (1.47)

RV5-10-*-0-**

∅ 8,7 (∅ 0.34)thru 2 plcs.

31

Model Code PFRR-10

Size

10– 10 size5

3 4 5 61 2

1

2

3

4

6 Port Size

P, Bypass Housing Number

4G –10T – SAE 10

02-178275

Pressure Range


02-178276

Relief Control


Function


priority flow port

7


A – Aluminum

7

Seals


Priority, T

SAE 8

G

1/4” BSPP SAE 4

1/2” BSPP 1/2” BSPP

8

Flow Setting

Customer must specify flow0,38–22,7 l/min (0.1 – 6 USgpm)

8

Composition chart


1RV5-10-*-0-35/ Relief valve 725

1


6

5

4

3

2

1

0

24

20

16

12

8

4

0

50 100 140 210

0 1000 2000500 1500 2500-Port 3, priority (regulated)outlet pressurized

-Port 2, bypass outletpressurized

0

Back Pressure bar

Back Pressure psi

3000A

B

A

B

A

Pri

ori

ty f

low

rat

e in

lpm

o

Pri

ori

ty f

low

rat

e in

US

gp

m(1

05 S

US

oil

@ 1

20

F)

(21,

8 cS

t o

il @

49

C

)

o

B

32


Application






– Gage port



Maximum inlet flow 152 l/min (40 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regulated flow range 1,9 - 113 l/min (0.5-30 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . .






Functional Symbol

G

Bypass

P

Priority

T

PFR1-16-F-0-**

RV5-16-*-0-**

90,1(3.55)

53,5(2.11)

25,4 (1.00)

20,3 ( 0.80)

20,3 ( 0.80)53,5 (2.11)

96,5 (3.80)

138,9 (5.47)

79,5(3.13)

113,5(4.47)

28,9(1.14)

91,9(3.62)

25,4(1.00)

24,6 ( 0.97)50,0 (1.97)

∅ 10,7(∅ 0.42)thru 2 plcs.

Bypass

Priorityflow

G

P T

33

Model Code PFRR-16

Size

16– 16 size

5

3 4 5 61 2

1

2

3

4

6 Port SizeP, Bypass Housing Number

8G –16T – SAE 16

02-178277

Pressure Range


02-178278

Relief Control


Function


priority flow port

7


A – Aluminum

7

Seals


Priority, T

SAE 12

G

1/4” BSPP SAE 4

1” BSPP 3/4” BSPP

8

Flow Setting

Customer must specify flow1,9–113 l/min (0.5 – 30 USgpm)

8

Composition chart


1RV5-10-*-0-**/ Relief valve 725

1

50 100 140 210

0 1000 2000500 1500 2500

0

Back Pressure bar

Back Pressure psi

3000

A

B

A

Pri

ori

ty f

low

rat

e in

lpm

o

Pri

ori

ty f

low

rat

e in

US

gp

m

(105

SU

S o

il @

120

F

)

(21,

8 cS

t o

il @

49

C

)

o

B

-Port 3, priority (regulated)outlet pressurized

-Port 2, bypass outletpressurized

A

B


0

1

2

3

4

5

6

0

4

8

12

16

20

24

34

SRV-8Solenoid actuated relief valve

Application

This standard valve package is designed for pump unloading via solenoid valveactivation and pump relief, when the solenoid valve is not activated and system pressurereaches relief valve setting.

Features– Normally closed and normally open options

– Tamper proof or adjustable relief options

– Low power requirements

– Gage port


– Number of voltage and connector options

– All components in the package are true cartridges and can be removed from the housing without disturbing the plumbing


Flow rating 23 l/min (6 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal leakage 5 drops/min. @ 80% of crack pressure. . . . . . . . . . . . . . . . . . . . . . . . .


Typical vented �P 4 bar (60 psi) at rated flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coil specificationsPower requirements – 16 watts Magnet wire – UL class N rated (200 C)AC coils are internally rectifiedCoil duty – continuous from 85% to 110% of nominal voltage


Fluids All general purpose hydraulic fluids such as: MIL–H–5606, SAE 10, SAE 20, etc.


Functional Symbol

15,4(0.61)

15,4 (0.61)

SV5-8-C-0-** orSV5-8-0-0-**

NC

NO

55,6(2.19)

43,6(1.72)

8,8 ( 0.35)50,2(1.98)

64,2(2.53)

P

T

8,8 ( 0.35)

27,9 (1.10)

PG

50,8 (2.00)75,4 (2.97)

72,8(2.87)

62,7(2.47)

15,4(0.61)

18,5 ( 0.73)RV1-8-*-0-**/37,3 (1.47)

Solenoid actuated relief valveNormally Closed

Solenoid actuated relief valveNormally Open

∅ 7,1(∅ 0.28)thru 2 plcs.

P

TG

P

P

TG

P

35

Model Code SRV-8

Function

SRV – Solenoid actuatedrelief valve

Size

8 – 8 Size

Seals


Type

C – Normally closedO – Normally open

5

3 4 5 8761 2 9

1

2

3

4

7

9 Voltage Rating

12D – 12VDC24D – 24VDC120A – 120VAC240A – 240VAC

Connector types

GS – ISO 4400 DIN 43650 connectorPS – 1/2” NPT conduitWS – Leadwire

Relief Control Feature


8

P , T Gage

3G – 3/8” BSPP8T – SAE 8

1/4 BSPPSAE 4

Relief Pressure Range

3 – 3–20 bar (50–300 PSI)36 – 20–250 bar (300–3600 PSI)

Housing

02-17830602-178307

Port Size

6 Valve Housing Material

A – Aluminum

10

10

Composition chart

Cartridge Description Catalog QuantitySV5-8-0-0-** 2 way/2 position N.O. poppet solenoid valve

7271

SV5-8-C-0-** 2 way/2 position N.C. poppet solenoid valve727

1

RV1-8-*-0-** Relief valve, direct acting 725 1

5000

0

Pressure drop curves

Flow in lpm (21,8 cSt oil @ 49�C)

50

100

150

200

1 2 3 4 5 6

0

Flow in USgpm (105 SUS oil @ 120 �F)

4

8

12

4 8 12 16 20

0

Pre

ssu

re D

rop

psi

Pre

ssu

re D

rop

bar

A

B

0

-Port 1 to port 2 de-energized-Port 2 to port 1 energized

AB

-Port 1 to port 2 energized-Port 2 to port 1 de-energized

AB

Normally openNormally closed


1000

2000

3000

4000

1 2 3 40

70

140

210

270

3450 4 8 12 16

Flow in l/min (21,8 cSt oil @ 49� C)

Flow in USgpm (105 SUS oil @120� F)

5 6

18 20In

let

Pre

ssu

re b

ar

Inle

t P

ress

ure

psi

0

36


8,8 ( 0.35)

81,7 (3.22)

Application

This standard valve package is designed for pump unloading via solenoid valveactivation and pump relief when the solenoid valve is not activated and system pressurereaches relief valve setting.




– Gage port





Flow rating 57 l/min (15 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal leakage 80 cm3/min (5 in3/min) @ 210 bar (3000 psi). . . . . . . . . . . . . . . . . . . .


Typical vented �P 7 bar (100 psi) at rated flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coil specificationsPower requirements – 18 watts Magnet wire – UL class N rated (200 C)Coil duty – continuous from 85% to 110% of nominal voltageAC coils are internally rectified




Functional SymbolSolenoid actuated relief valveNormally Closed


P

TG

P

P

TG

P

68,3(2.69)

53,8(2.12)

19,0 ( 0.75)

8,8 ( 0.35)33,0 (1.30)

55,8 (2.20)

57,9(2.28)

NC 69,5(2.74)

NO

75,4(2.97)

78,7(3.10)

19,0( 0.75)

19,0( 0.75)PG

P

T

SV1-10-C-0-**SV5-10-0-0-**

25,4 (1.00)

RV5-10-*-0-**

50,0 (1.97)

∅ 8,8(∅ 0.35)thru 2 plcs.

37

Model Code SRV-10

Function


Size

10 – 10 Size

Seals


Type


51

2

3

4

6

7

9 Voltage Rating


Connector types

G – ISO 4400 DIN 43650 connectorP – 1/2” NPT conduitW – Leadwire



8

P , T Gage4G – 1/2” BSPP10T – SAE 10

1/4 BSPPSAE 4


3 – 3–20 bar (50–300 PSI)35 – 17–240 bar (250–3500 PSI)

Housing02-17830802-178309

Port Size


A – Aluminum

10

3 4 5 8761 2 9 10

Composition chart


7271


1

RV5-10-*-0-** Relief valve, pilot operated 725 1


0100

0

25

50

75

30252015105 35 40 45

2 4 6 8 10 12

Flow in lpm (21,8 cSt oil @ 49� C)


1

3

5

7

Pre

ssu

re D

rop

psi

Pre

ssu

re D

rop

bar

A B

0

-Port 1 to port 2 de-energized-Port 2 to port 1 energized

AB



Inle

t p

ress

ure

psi

Inle

t p

ress

ure

bar

Flow in USgpm (105 SUS oil @ 120�F)0 5 10 15 20 25 30

70

280

2000

3000

4000

0 20 40 60 80 100

0 0

140

1000

210

38

SRV-12Solenoid actuated vented relief valve

M-10 x 1.50-6H x .62 dpmtg holes for BSPP port option..3750-16 UNC-2B x .62 dpmtg. holes for SAE #12 port option

Application

This standard valve package is designed for pump unloading via solenoid valveactivation to control remotely ventable relief valve and system relief, when the solenoidvalve is not activated.




– Gage port






Internal leakage 82 cm3/min (5 in3/min) maximum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Typical vented �P 10 bar (150 psi) at rated flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .





Schematic

49,5(1.95)

50,8(2.00)N.C.

63,5(2.50)N.O.

67,0(2.64)

100,8(3.97)

81,7(3.22)

25,4 (1.00)

50,0 (1.99)

SV5-8-*-0-*** VRV11-12-*-0-**

25,4 (1.00)49,2 (1.94)

75,4 (2.97)

Normally closed solenoid valve

Normally open solenoid valve

G T

P

P

P

P

G T

“P”

“G”

“T”

“P”

SV5-8-*-C-***

39

Model Code SRV-12

Function

SRV – Solenoid operated ventablerelief valve

Size

12 – 12 Size

Seals


Type


51

2

3

4

6

7

9 Voltage Rating

12D – 12VDC24D – 24 VDC120A – 120VAC240A – 240VAC

Connector types




8

P , T Gage

6G – 3/4” BSPP

12T – SAE 12

1/4 BSPP

SAE #4


15 – 5–103 bar (75–1500 PSI)30 – 10–207 bar (50–3000 PSI)

Housing

Port Size


A – Aluminum

10

3 4 5 8761 2 9 10

02-178756

02-178757

Composition chart


7271


1

VRV11-12-*-0-** Vented relief valve 725 1


0

1000

2000

3000

4000

20 40 60 80 100 120

0 5 10 15 20 25 30

70

140

210

Bar

Po

rt 1

–2 d

iffe

ren

tial

pre

ssu

re P

SID 275

0



40


Application

This standard valve package is designed for pump unloading via solenoid valveactivation and pump relief when the solenoid valve is not activated and system pressurereaches relief valve setting.




– Gage port





Flow rating 225 l/min (60 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal leakage 160 l/min (10 in3/min) @ 210 bar (3000 psi). . . . . . . . . . . . . . . . . . . . .


Typical vented �P 8 bar (120 psi) at rated flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .





Functional Symbol

DPS2-16-V-F-0-80

RV-8-8-*-0-**SV4-8-C-0-** (NC)SV4-8-0-0-** (NO)

PG

T

P

100,8(3.97)

83,8(3.30)

27,9(1.10)

30,4 (1.20)96,5 (3.80)

138,9 (5.47)62,7 (2.47)

31,4 (1.24)

72,3(2.85)

113,5(4.47)

51,3(2.02)

83,8(3.30)

T

P

G

P

P P

G

T



∅ 8,7(∅ 0.34)thru 2 plcs.

41

Model Code SRV-16

Function


Size

16 – 16 Size

Seals


Type


51

2

3

4

6

7

9 Voltage Rating


Connector types




8

P , T Gage

8G – 1” BSPP

16T – SAE 16

1/4 BSPP

SAE #4


15 – 3–100 bar (50–1500 PSI)30 – 70–210 bar (1000–3000 PSI)

Housing

02-178310

02-178311

Port Size


A – Aluminum

10

3 4 5 8761 2 9 10

Composition chart


727SV4-8-C-0-0-** 2 way/2 position N.C. poppet solenoid valve

727


1

DPS2-16-V-F-0-80 Differential pressure sensing valve 724




0

1000

2000

0

50

100

150

200

0 10 20 30 40 50

40 80 1200 160

3000

60

200P

ress

ure

bar

Pre

ssu

re p

si

0

240

60

80

140

0 10 20 30 40 50

40 80 1200 160

60

200

Pre

ssu

re d

rop

bar

Pre

ssu

re d

rop

psi

4

6

8

10

20

100

120




42


Application

This standard valve package is designed for pump unloading via solenoid valve activationand pump relief when the solenoid valve is not activated and system pressure reachesrelief valve setting.




– Gage port




SpecificationsTypical application pressure 210 bar (3000 psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Internal leakage 160 cm3/min (10 in3/min) @ 210 bar (3000 psi). . . . . . . . . . . . . . . . . . .

Reseat pressure 80% of crack pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Typical vented �P 9 bar (135 psi) at rated flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Temperature range –40 to 120�C (–40� to 248�F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluids All general purpose hydraulic fluids such as: MIL–H–5606, SAE 10, SAE 20, etc..

Functional Symbol

T

P

G

P

P P

G

T



DPS2-20-V-F-0-80

RV-8-8-*-0-**SV4-8-C-0-** NCSV4-8-0-0-** NO

P

G

T

P


106,6(4.20)

83,8(3.30)

76,2(3.00)

33,0 (1.30)60,9 (2.40)

137,1 (5.40)151,6 (5.97)

72,6(2.86)

138,9(5.47)

50,8(2.00)

106,6(4.20)

31,4 (1.24)62,7 (2.47)

∅ 10,7(∅ 0.42)thru 2 plcs.

43

Model Code SRV-20

11/4 ”BSPP

Function


Size

20 – 20 Size

Seals


Type


51

2

3

4

6

7

9 Voltage Rating


Connector types




8

P , T Gage

12G –

20T – SAE 20

1/4 BSPP

SAE #4


15 – 3–100 bar (50–1500 PSI)30 – 70–210 bar (1000–3000 PSI)

Housing

02-178312

02-178313

Port Size


A – Aluminum

10

3 4 5 8761 2 9 10

Composition chart


727SV4-8-C-0-** 2 way/2 position N.C. poppet solenoid valve

727


1

DPS2-20-V-F-0-80 Differential pressure sensing valve 724

024

68

10

12

1416

18

0

50

100

150

200

250

0 40 80 120 160 200 240 280 320 360Flow in l/min (21,8 cSt oil @ 49� C)

Flow in USgpm (105 SUS oil @ 120� F)

Pre

ssu

re d

rop

psi

Pre

ssu

re d

rop

bar

0 10 20 30 40 50 60 70 80 90 100

P/V models

Pressure drop curves Pressure override curves

20 40 60 800

200

150

100

50

3000

2000

1000

0

Pre

ssu

re b

ar

Pre

ssu

re p

si

80 160 240

Flow in l/min (21,8 cSt oil @ 49� C)

Flow in USgpm (105 SUS oil @ 120� F)

44

CRV-10Cross port relief valve

85,7 (3.38)

Application

This standard valve package is used to provide pressure relief for bi-directionalmotors and cylinders.

Features– Tamper proof and adjustable relief options



SpecificationsTypical application pressure 17 - 210 bar (250 - 3000 psi). . . . . . . . . . . . . . . . . . . . . . . .






Functional Symbol

127,0 (5.0)

76,2(3.0)

63,5(2.5)

79,4(3.13)

50,8(2.0)

“C” Adjustment19,05 (0.75) hex.

∅ 8,73 (0.343)thru 2 plcs.

41,3 (1.63)

34,9 (1,37)

RV3A-10-*-0-**

20,6 (0.81) SAE 8(2 thru ports)

106,4 (4.18)

SAE 8 size both sidesThru 2 plcs., each tapped

45

Model Code CRV-10

7

2 3 4 51

CRV – Cross-port relief valve

Function

Size

10 – 10 Size

Seals

Blank – Buna-NV – Viton

Valve housing materialA – Aluminum

Port Size Housing

3G – 3/8” BSPP 02-178476

8T – SAE8 889185

6

1

2

3

5Cracking pressure range

6 – 6–40 bar (100–600 psi)36 – 40–250 bar (600–3600 psi)

6

7

Relief controlC – CapK – KnobS – Screw

4

Composition chart

Cartridge Description Catalog QuantityRV3A-10-*-0-** Relief valve 725 2

Pressure Override Curves

20 40 60

0 5 10 15 20

Flow in l/min (21,8 cSt oil @ 49°C)

Flow in USgpm (105 SUS oil @ 120°F)

Pre

ssu

re p

si

Pre

ssu

re b

ar

0

0

50

100

150

200

0

1000

2000

3000

46

CRV-16Cross port relief valve

38,1 (1.5) hex (both cartridges)Torque 109-122 Nm (80-90 lbf ft)

Application

This standard valve package is used to provide pressure relief for bi-directionalmotors and cylinders.

Features– Tamper proof and adjustable relief options



SpecificationsTypical application pressure 17 - 172 bar (250 - 2500 psi). . . . . . . . . . . . . . . . . . . . . . . .

Flow rating 303 l/min (80 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .





Functional Symbol

SAE 16 size both sidesThru 2 plcs., each tapped

99,2(3.91)

88,9(3.50)

57,1(3.91)

“C” Adjustment19,05 (0.75) hex.

∅ 8,73 (0.343)thru 2 plcs.

34,9 (1,37)

RV3A-16(V)-*-0-25

31,7 (1.25) SAE 16(2 thru ports)

171,5 (6.75)136,6 (5.38)

203,2 (8.00)

66,7 (2.63)

69,9(2.75)

47

Model Code CRV-16

2 3 4 51

CRV – Cross-port relief valve

Function

Size

16 – 16 Size

Seals


6

1

2

3

7Valve housing material

A – Aluminum

Port Size Housing

8G – 1” BSPP 02-178477

16T – SAE16 889189

5Cracking pressure range

25 – 17–175 bar (250–2500 psi)

6Relief controlC – CapK – KnobS – Screw

4

7

Model Description

Cartridge Description Catalog QuantityRV3A-16-*-0-** Relief valve 725 2

50 100 150

0 20 40 60 80

Flow in l/min (21,8 cSt oil @ 49°C)

Flow in USgpm (105 SUS oil @ 120°F)

Pre

ssu

re p

si

Pre

ssu

re b

ar0

0

50

100

150

200

0

1000

2000

3000

200 250 300

Pressure Override Curves

48

RGV-10Pressure sensitive regenerative valve package

ApplicationThis standard valve package provides means for fast extension of a cylinder at lowpressure without additional pump flow. This package diverts rod end flow to the headend in order to accelerate the load. When the load induced pressure reaches apredetermined level, the valve closes off. Rod end oil is automatically diverted to tankand the full pump pressure is applied, allowing maximum force to develop at lowerspeed.

When applying pressure sensitive regenerative valves consider the following:– Rod to diameter ratio.– The pressure required to move a cylinder.– Losses due to high flows and seal friction may prevent a circuit from staying

in regeneration.

Features – Automatic kick out of regenerative operation made via load pressure sensing.– Tamper proof and adjustable pressure setting options.

– Provides a smooth transition and decrease of the regenerative flow through useof a counterbalance valve.



Maximum regenerative flow 57 l/min (15 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regeneration diminishes progressively above setting of CBV1-10.


Note: Regeneration circuits apply only to single rod cylinders in extention direction.

Dimensions

mm (inch)

Functional Symbol

Note: This valve packageshould not be used as aload holding or loadlowering control valve.

CBV1-10-*-0-A–30/

Sense Check

DPS2-10-S-F-0-80

CH

CR

68,3(2.69)

52,5(2.07)

31,7(1.25)

34,7 (1.37)

113,5 (4.47)

90,1 (3.55)

126,2 (4.97)

∅ 8,73 (∅ 0.344) dia. thru 2 plcs.

75,4(2.97)

53,8(2.12)

31,7(1.25) VR

CR

50,0 (1.97)

20,8 (0.82)

VR

CH

CR

49

Model Code RGV-10

7

Function

Size

10 – 10 Size

Seals



Port Size Housing

4G – 1/2” BSPP 02-178930

10T – SAE10 02-178929

1

2

3

5Cracking pressure range*

30 – 60–210 bar (900–3000 psi)


4

2 3 4 51 6 7

RGV - Pressure sensitive. regeneration valve

* System pressure is limited to 210 bar (3000 psi)

Composition chart

Cartridge Description Catalog QuantityCBV1-10-*-0-A-30/ Counterbalance valve 722 1DPS2-10-S-F-0-80 Differential pressure sensing 724 1566395 Sense check kit – 1

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

204060

80

100

120140

160180200220240

260280300

0

5 10 15 20 25 30 35 40 45 50 55

1

3

5

7

9

11

14

17

20

A – Port CR to CH

B – Port VR to CR

A

B

Pre

ssur

e P

SI

Pre

ssur

e ba

r

Flow USgpm

Flow L/minPressure Drop Curves

Formulas to calculate flow in regeneration circuits are:(Where Db = Bore Diameter and Dr = Rod Diameter)

Regenerative Flow Db2 – Dr2

Db2 – Dr2

(flow out rod end)

=––––––––––X Pump FlowDr2

Combined Flow(pump flow plusregenerative flow)

Retraction FlowDb2

flow out of the bindend during retraction)


=––––––––––X Pump FlowDb2

Application Notes

50

RGV-12Pressure sensitive regenerative valve package

62,7 (2.47)



in regeneration.

Features– Automatic kick out of regenerative operation made via load pressure sensing.– Tamper proof and adjustable pressure setting options.

– Provides a smooth transition and decrease of the regenerative flow through useof a counterbalance valve.






Dimensions

mm (inch)

Functional Symbol

42,1(1.66)

67,8(2.67)

CBV1-12-*-0-A–30

Sense Check

DPS2-16-S-F-0-80

88,1(3.47)

CH

CR

25,4 (1.00)

151,6 (5.97)112,2 (4.42)

138,9 (5.47)

72,1(2.84)

100,8(3.97)

42,1(1.66)

VR

CR

23,3 (0.92)25,9 (1.02)

∅ 10,71 (∅ 0.422)dia. thru 2 plcs.


VR

CH

CR

51

Model Code RGV-12

7

2 3 4 51

RGV - Pressure sensitive. regeneration valve

Function

Size

12 – 12 Size

Seals



Port Size Housing

6G – 3/4” BSPP 02-178932

12T – SAE12 02-178931

6

1

2

3

5Cracking pressure range*

30 – 60–210 bar (900–3000 psi)

6

7

Relief controlC – CapK – KnobS – Screw

4


Composition chart

Cartridge Description Catalog Section QuantityCBV1-12-*-0-A-30/ Counterbalance valve 722 1DPS2-16-S-F-0-80 Differential pressure sensing 724 1566395 Sense check kit – 1

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

50

100

150

200

250

300

350

400

450

500

0

10 20 30 40 50

5

20

25

30

35

A – Port CR to CH

B – Port VR to CR

A

B

Pre

ssur

e P

SI

Pre

ssur

e ba

r

Flow USgpm

Flow L/min

10

15

0

60 70 80 90 100 110

Pressure Drop Curves



Db2 – Dr2

(flow out rod end)



Retraction FlowDb2




Application Notes

52

RLV-10Pressure sensitive regenerative valve package with load locking

31,7(1.25)



in regeneration.

Features– Automatic kick out of regenerative operation made via load pressure sensing.– Tamper proof and adjustable pressure setting options.– Provides a smooth transition and decrease of the regenerative flow through use

of a counterbalance valve.– Provides manual override on POC cartridge to lower the load in the event of

power loss.– Aluminum in-line type housing




Note: Regeneration circuits apply only to single rod cylinders in extention direction.Dimensionsmm (inch)

Functional Symbol


52,5(2.07)

DPS2-10-S-F-0-80

CBV1-10-*-0-A–30

Sense Check

POC1-10-S-0-005

68,3(2.69)

VH

CH CR

151,6 (5.97)

115,5 (4.55)36,5 (1.44)

138,9 (5.47)

60,1 (2.37)∅ 8,73(∅ 0.344) dia. thru2 plcs.

56,3 (2.22)

37,3(1.47)

18,2 (0.72)

53,8(2.12)

75,4(2.97)

31,7(1.25)

VR

CR CH

VR VH

CR CH

53

Model Code RLV-10

7

Function

Size10 – 10 Size

Seals



Port Size Housing

4G – 1/2” BSPP 02-178934

10T – SAE10 02-178933

1

2

35

Cracking pressure range*

30 – 60–210 bar (900–3000 psi)


4

2 3 4 51 6 7

RLV – Pressure sensitive regenerationvalve w/ load holding check valve


Composition chart

Cartridge Description Catalog Section QuantityCBV1-10-*-0-A-30/ Counterbalance valve 722 1DPS2-10-S-F-0-80 Differential pressure sensing 724 1POC1-10-S-0-005 Pilot operated check valve 720 1566395 Sense check kit – 1

0 1 2 3 4 5 6 7 8 9 10

25

50

75

100

125

150

175

200

225

250

0

5 10 15 20 25

1

7

9

11

14

A – Port CR to CHB – Port VR to CR

A

B

Pre

ssur

e P

SI

Pre

ssur

e ba

r

Flow USgpm

Flow L/min

3

5

0

30 35 40

17

0

C – Port VH to CH

C




Db2 – Dr2

(flow out rod end)



Retraction FlowDb2




Application Notes

54

RLV-12Pressure sensitive regenerative valve package with load locking



in regeneration.

Features– Automatic kick out of regenerative operation made via load pressure sensing.– Tamper proof and adjustable pressure setting options.– Provides a smooth transition and decrease of the regenerative flow through use

of a counterbalance valve.– Provides manual override on POC cartridge to lower the load in the event of

power loss.– Aluminum in-line type housing





Functional Symbol

Dimensionsmm (inch)


52,5 (2.07)

67,8(2.67)

CBV1-12-*-0-A–30POC1-12-S-0-005

DPS2-16-S-F-0-80

88,1(3.47)

42,1(1.66)

25,4 (1.00)

138,9 (5.47)

76,2 (3.00)109,7 (4.32)

151,6 (5.97)

100,8(3.97)

42,1(1.66)

72,1(2.84)

VR

CHCRCHCR

VH

75,4 (2.97)

24,6 (0.97)

VR VH

CR CH

∅ 10,71(∅ 0.422)dia. thru 2plcs.

55

Model Code RLV-12

7

Function

Size12 – 12 Size

Seals



Port Size Housing

6G – 3/4” BSPP 02-178936

12T – SAE12 02-178935

1

2

35

Cracking pressure range*30 – 60–210 bar (900–3000 psi)


4

2 3 4 51 6 7

RLV – Pressure sensitive regenerationvalve w/ load holding check valve


Composition chart

Cartridge Description Catalog Section QuantityCBV1-12-*-0-A-30/ Counterbalance valve 722 1DPS2-16-S-F-0-80 Differential pressure sensing 724 1POC1-12-S-0-005 Pilot operated check valve 720 1566395 Sense check kit – 1

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

204060

80

100

120140

160180

200220

240260

280300

0

5 10 15 20 25 30 35 40 45 50 55

1

3

5

7

9

11

14

17

20

A – Port CR to CHB – Port VR to CR

A

B

Pre

ssur

e P

SI

Pre

ssur

e ba

r

Flow USgpm

Flow L/min

C – Port VH to CH16 17 18 19 20

C




Db2 – Dr2

(flow out rod end)



Retraction FlowDb2




Application Notes

56

SCR-1Cross port relief with shuttle and solenoid vent

42,1(1.66)

ApplicationThis standard valve package is used to provide pressure line relief for bi-directionalmotors and cylinders. With the addition of a remotely controlled shuttle valve,allowance is made for motor slip or cylinder dump conditions.

Features– Normally closed and normally open options.– Tamper proof or adjustable relief options– Gage port.

– Low power requirements.– Number of voltages and connectors options.

– Aluminum in line type housing.– All components in the package are true cartridges and can be removed from the

housing without disturbing the plumbing.






Dimensions

mm (inch)

Functional Symbol

42,1(1.66)

91,4(3.60)

∅ 10,7 (∅ 0.422)dia. thru 2 plcs.

50,5 (1.99)

72,6(2.86)

126,2(4.97)

72.6(2.86)

67,8(2.67)

91,4(3.60)

69,0 (2.72)

22,0 (0.87)

V2

DR

V1

VRV11-12-*-0-**(2 req’d)

DSV2-8-B-0

113,5(4.47) V1

V2G2

G1

V1

V2

SV5-–8-C-0-**** (N.C.)SV5-–8-O-0-**** (N.O.)

12,7 (0.50)

126,2 (4.97)

83,0 (3.27)41,3 (1.70)

12,7 (0.50)

84,0(3.31)

V2

DR

V1

G2

V2

V1

G1

V2

DR

V1

G2

V2

V1

G1

Normally open

Normally closed

113,5 (4.47)

57

Model Code SCR-1

8

2 3 4 51

SCR – Solenoid actuated crossover relief valve with shuttle

Function

Size

1 – 114 l/min (30 USgpm)

Seals



Port size & Housing number

6G – 02-178938 (BSPP housing)12T – 02-178937 (SAE housing)

6

1

2

3

6

Cracking pressure range*

15 – 5–100 bar (75–1500 psi)30 – 10–210 bar (150–3000 psi)

7

7

Relief control


5

8 9 10

Type


4

Port V1, V2 Gage Drain

6G – 3/4” 1/4” 3/8”BSPP BSPP BSPP

12T SAE12 SAE4 SAE6

9 Voltage rating

12D – 12 VDC24D – 24VDC120A – 120 VAC240A – 240 VAC

10 Connector type

GS – ISO 4400 DIN 43650PS – 1/2” NPT conduitWS – Leadwire


Housing number

Composition chart

Cartridge Description Catalog Section QuantityVRV11-12-*-0-**/ Ventable relief valve 725 2DSV2-8-B–0 Shuttle valve 721 1SV5-8-C-0-** Solenoid valve, N.C.

7271

SV5-8-O-0-** Solenoid valve, N.O.727

1

0

1000

2000

3000

4000

20 40 60 80 100 120

0 5 10 15 20 25 30

70

140

210

Bar

Po

rt 1

–2 d

iffe

ren

tial

pre

ssu

re P

SID 275

0



A

B


AB

30 – spring15 – spring

vickers cartridge valves circuit...

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