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VACUUM FOR HIGHER QUALITY In pressure die casting

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VACUUM FOR HIGHER QUALITYIn pressure die casting

67

Tech

no

log

y |

FO

ND

AR

EX

FON

DA

RE

X |

Tec

hno

log

y

HIG

HVA

C

ULT

IMA

TE 4

C

2000

HIG

HVA

C

PR

EMIU

M 2

C50

0

Our

prin

cipl

e

In p

ress

ure

die

cast

ing

sin

ce

lling

a c

ait

y ith

an

allo

y ta

kes

a sh

ort

time,

va

cuum

tec

hnol

og

y is

rec

ogn

ized

as

eing

the

mos

t e

cien

t so

lutio

n to

eva

cua

te a

ir a

nd

gas

. With

thi

s te

chno

log

y, s

uper

ior

qua

lity

pa

rts

can

be

pro

duce

d.

Tod

ay,

va

cuum

tec

hno

log

y p

lays

a k

ey r

ole

in

the

pro

duct

ion

of c

ompl

ex a

nd h

igh

qual

ity p

arts

suc

h as

str

uctu

ral p

art

s.

With

the

inno

vativ

e va

cuum

tec

hnol

og

y, F

onda

rex

uses

tw

o m

etho

ds t

o gu

ara

ntee

opt

imum

eva

cua

tion

until

th

e en

d of

the

lli

ng p

hase

pa

tent

ed m

echa

nica

l va

lves

th

at

clos

e in

1 m

illis

econ

d or

chi

ll-bl

ock

s w

ith a

n in

ge-

niou

s a

ero

dyn

am

ic p

role

.

The

Fond

are

x va

cuum

sys

tem

is

suita

ble

for

all

pro

-du

ctio

n ce

lls a

nd m

olds

. It

is t

he t

echn

olo

gy p

erip

hera

l de

vice

for

pre

ssur

e di

e ca

stin

g (A

l, M

g,

Zn)

prov

idin

g a

ddi

tiona

l inj

ectio

n pr

oce

ss c

ontr

ol.

Res

earc

h &

Dev

elop

men

t

Fond

are

x’s

rese

arc

h a

nd d

evel

op

men

t en

gine

ers

con

-tin

ually

str

ive

to p

erfe

ct t

he v

acu

um p

roce

ss in

die

cas

t-in

g a

nd p

last

ic in

ject

ion

mol

ding

.

They

wor

k in

clo

se c

olla

bora

tion

with

uni

vers

ities

, tec

hni-

cal c

ente

rs a

nd c

usto

mer

par

tner

s th

roug

hout

the

wor

ld.

Toda

y, F

onda

rex

coun

ts m

ore

than

100

0 cu

stom

ers

in

over

50

coun

trie

s. W

ith t

his

perf

ect

syne

rgy

betw

een

mar

ket

and

rese

arch

, Fon

dare

x co

ntin

ues

to d

evel

op it

s te

chno

logy

to

mee

t its

cus

tom

ers’

in cr

ea si

ng d

eman

ds.

Inde

ed, t

his

is c

erta

inly

one

of

the

mai

n re

ason

s be

hind

Fo

ndar

ex’s

pos

ition

as

wor

ld m

arke

t le

ade

r.

VAC

UU

MTH

E EV

AC

UAT

ION

GEN

IUS

mba

r

1000

1500 50

0

100

t

89

MU

LTIF

AC

ETED

PE

RFO

RM

AN

CE

VAC

UU

M M

AK

ESTH

E D

IFFE

REN

CE

Our

per

form

ance

s

1 C

onsu

lting

and

exp

ertis

e -In

tegr

atio

n of

the

va

cuum

sys

tem

in y

our

pro

duct

ion

cells

-O

vera

ll vi

ew o

f th

e ca

stin

g p

roce

ss (

mo

ld d

esig

n,

inje

ctio

n pa

ram

eter

s, s

hot

slee

ve /

plu

nger

sys

tem

and

sp

rayi

ng /

the

rmo

regu

latio

n sy

stem

)

2 Va

cuum

app

licat

ion

stud

ies

-M

old

ada

pta

tion

and

des

ign,

in p

art

icul

ar

the

ga

ting

syst

em a

nd v

acu

um c

hann

els

-In

ject

ion

pa

ram

eter

rec

omm

enda

tions

Cur

ves St

and

ard

eva

cua

tio

n (n

o va

cuum

)

Sta

nda

rd v

acu

um

Reg

ula

ted

vacu

um e

xam

ple

A

Reg

ula

ted

vacu

um e

xam

ple

B

3 Pr

oduc

ts -H

IGH

VA

C,

a m

od

ula

r va

cuum

sys

tem

th

at

can

be

tailo

red

to m

eet

cust

om

ers’

nee

ds,

com

pa

tible

with

a

ll di

e ca

stin

g m

ach

ines

and

all

mo

lds;

mul

tilin

gua

l co

ntro

l pa

nel a

nd u

ser

ma

nua

l. -SU

PER

VAC

va

cuum

va

lves

and

CH

ILL-

BLO

CK

ven

ti-

latio

n pl

ate

s -P

rodu

cts,

10

0% m

ade

in S

wit

zerl

and

4 C

usto

miz

atio

n -Fu

lly c

ust

om

ized

va

cuu

m s

yste

m t

ailo

red

to

mee

t cu

stom

er n

eeds

-Sm

art

optio

ns t

o op

timiz

e th

e co

ntro

l of

the

inje

ctio

n /

vacu

um p

roce

ss

5 Tr

aini

ng -R

egu

lar

vacu

um

te

chn

olo

gy

tra

inin

g

sess

ions

a

t Fo

nda

rex

or

on

-sit

e a

pp

lica

tio

n st

udie

s, o

per

ati

on

and

ma

inte

nanc

e of

va

cuum

sys

tem

s

6 Te

chni

cal s

uppo

rt -Q

uick

and

ef

cien

t w

orld

wid

e se

rvic

e -In

sta

llatio

n of

va

cuum

sys

tem

s on

the

pro

duct

ion

site

a

nd u

ser

tra

inin

g -P

rodu

ctio

n si

te t

roub

lesh

oot

ing

and

ma

inte

nanc

e

7 Sp

are

part

s -Sp

are

pa

rts

are

shi

ppe

d w

ithin

24

hour

s

8 R

esea

rch

& D

evel

opm

ent

-O

ur t

eam

of

engi

neer

s co

ntin

ually

str

ives

to

perf

ect

the

vacu

um p

roce

ss f

or p

ress

ure

die

cast

ing.

-C

lose

col

labo

ratio

n w

ith u

nive

rsiti

es, t

echn

olog

y ce

nter

s as

wel

l as

cust

omer

pa

rtne

rs t

hrou

ghou

t th

e w

orld

Tech

no

log

y |

FO

ND

AR

EX

FON

DA

RE

X |

Tec

hno

log

y

The

spec

ialis

t

Fond

are

x, t

he le

adi

ng s

peci

alis

t in

va

cuum

sys

tem

s ca

n he

lp y

ou

ach

ieve

the

mo

st d

ifcu

lt p

roje

cts,

suc

h a

s a

uto m

obi

le s

truc

tura

l pa

rts,

sur

face

pa

rts,

hea

t tr

eate

d p

art

s, t

hin

-wa

lled

pa

rts

and

sa

fety

pa

rts.

Your

adv

anta

ges

-In

crea

sed

dens

ity

of d

ie c

ast

pa

rts

-Im

prov

emen

t of

sur

face

qua

lity

(idea

l for

fut

ure

surf

ace

trea

tmen

ts)

-Si

gni

cant

ly le

ss p

oros

ity

-Pe

rfec

t lli

ng o

f co

mpl

ex m

olds

-A

llow

s te

mpe

ratu

re t

rea

tmen

ts (

T4, T

5, T

6, T

7) -R

equi

red

for

wel

ded

pa

rts

-M

ore

cost

eff

ectiv

e an

d su

stai

nabl

e pr

oduc

tion

than

ks

to a

red

uced

rej

ect

rate

Fond

arex

vac

uum

sys

tem

s im

med

iate

ly g

uara

ntee

sta

ble,

ef

cien

t a

nd c

ost-

effe

ctiv

e pr

odu

ctio

n.

Fond

arex

ef

cien

cy c

urve

s

Evo

luti

on

of t

he a

ir p

ress

ure

in t

he m

old

ca

vity

dur

ing

the

inje

ctio

n pr

oce

ss.

1

Cus

tom

er

8 2

7 3

6 4

5

13

REI

NFO

RC

EMEN

TS F

OR

PR

ESSU

RE

DIE

CA

STIN

G

MA

CH

INES

Pro

du

cts

| F

ON

DA

RE

X

1415

HIG

HVA

C

ECO

NO

MY

1C

HIG

HVA

C

PRO

GR

ESS

2C

HIG

HVA

C

ECO

NO

MY

1C

250

HIG

HVA

C

PR

OG

RES

S 2C

500

HIG

HVA

C

ECO

NO

MY

1C

10

00

HIG

HVA

C

ECO

NO

MY

1C

C

ENTR

AL

HIG

HVA

C

PR

OG

RES

S 2C

800

HIG

HVA

C

PR

OG

RES

S 2C

200

HIG

HVA

C

PR

OG

RES

S 2C

CEN

TRA

L

HIG

HVA

C

PR

OG

RES

S 2C

2000

HIG

HVA

C

PR

OG

RES

S 2C

1000

The

esse

ntia

l fr

om F

onda

rex,

in

its

mos

t

mod

ular

form

.

Easy

to

use,

idea

l fo

r a

ll a

pp

lica

tio

ns.

Two

ind

epen

den

t va

cu um

cha

nnel

s fo

r o

ptim

um

exib

ility

.

Fond

arex

’s e

co-

nom

ic v

acuu

m

syst

em.

One

va

cuum

cha

nnel

, id

eal f

or b

asic

ap

pli-

catio

ns.

FON

DA

RE

X |

Pro

du

cts

Pro

du

cts

| F

ON

DA

RE

X

1617

HIG

HVA

C

ULT

IMA

TE 4

C

1000

HIG

HVA

C

ULT

IMA

TE 4

C

2000

HIG

HVA

C

PR

EMIU

M 2

C80

0

HIG

HVA

C

PR

EMIU

M 2

C50

0

HIG

HVA

C

PR

EMIU

M 2

C20

0

HIG

HVA

C

PR

EMIU

M 2

CC

ENTR

AL

HIG

HVA

C

PREM

IUM

2C

HIG

HVA

C

ULT

IMAT

E 4C

HIG

HVA

C

PR

EMIU

M 2

C20

00

HIG

HVA

C

PR

EMIU

M 2

C10

00

HIG

HVA

C

ULT

IMA

TE 4

CC

ENTR

AL

HIG

HVA

C E

XVA

C

The

acc

esso

ry t

o ev

acu

-a

te a

ir fr

om t

he s

hot

slee

ve. S

uita

ble

for

all

ma

chin

es t

hank

s to

its

ultr

a-c

omp

act

des

ign.

A

sin

gle

vacu

um c

hann

el

with

va

cuum

reg

ula

tion

and

po

llutio

n co

ntro

l.

The

ultim

ate

solu

tion

from

Fo

ndar

exTh

e m

ost

pow

er-

ful a

nd in

geni

ous

vacu

um s

yste

m.

Fond

arex

per

fec-

tion

with

a f

ully

co

ntro

lled

vacu

um

proc

ess.

Op

tim

um

fo

r co

mp

lex

ap

plic

ati

ons

su

ch a

s st

ruct

ura

l pa

rts

tha

t re

quire

the

hig

hest

per

-fo

rma

nce.

Tw

o in

depe

nden

t va

cuum

ch

ann

els

with

va

cuum

re

gula

tion

and

an e

va-

cua

ted

air

volu

me

mea

sure

men

t.

Tota

l pro

cess

con

trol

a

nd e

asy

da

ta t

rans

fer

with

the

Eth

erne

t p

ack

or

the

USB

as

h dr

ive.

The

best

for

str

uctu

ral

pa

rts.

Fo

ur in

depe

nden

t va

cuum

ch

anne

ls f

or t

he m

ost

extr

eme

ap

plic

atio

ns

requ

iring

a n

ear

abs

olut

e va

cuum

. To

tal p

roce

ss c

ontr

ol

and

eas

y d

ata

tra

nsfe

r w

ith t

he E

ther

net

pa

ck

or t

he U

SB

ash

driv

e.

FON

DA

RE

X |

Pro

du

cts

Pro

du

cts

| F

ON

DA

RE

X

21

THE

OR

IGIN

AL

IS B

EST

Pro

du

cts

| F

ON

DA

RE

X

2223

SUP

ERVA

C M

AX

ISU

PER

VAC

MA

CR

O

VAC

UU

M V

ALV

ESM

ON

OVA

C /

SU

PER

VAC

SUP

ERVA

C M

INI

SUP

ERVA

C M

EDIO

Pa

tent

ed w

orl

dw

ide

MO

NO

VAC

MO

NO

VAC

1

pist

on v

alve

Eva

cua

tio

n d

urin

g t

he

rst

inje

ctio

n p

hase

. C

ompr

essi

on s

prin

g cl

osur

e, c

ontr

olle

d by

a

sign

al f

rom

the

die

ca

stin

g m

ach

ine.

SUPE

RVA

C

Inge

nuity

fro

m

Fond

arex

Th

e m

ost

pow

erfu

l va

lve

in th

e w

orld

.

Ma

xim

um e

vacu

ati

on

until

the

mo

ld is

co

m-

plet

ely

lled

. Ultr

a-f

ast

valv

e cl

osur

e in

one

m

illis

eco

nd, u

sing

the

m

etal

’s k

inet

ic e

nerg

y.

Tech

nica

l dat

a M

ON

OVA

C /

SU

PER

VAC

vac

uum

val

ves

MO

NO

VAC

SUP

ERVA

C M

INI

SUP

ERVA

C M

EDIO

SUP

ERVA

C M

AX

ISU

PER

VAC

MA

CR

O

Die

ca

stin

g m

ach

ine

tonn

ag

e (t

)40

0 –

300

0<

40

0 a

ppro

x.20

0 –

120

080

0 –

280

016

00

– 45

00

CH

AR

AC

TER

ISTI

CS

Clo

sing

sys

tem

Con

trol

led

clos

ure

(by

com

pres

sion

spr

ing)

Clo

sed

by t

he k

inet

ic

ener

gy

of t

he m

eta

lC

lose

d by

the

kin

etic

en

erg

y of

the

met

al

Clo

sed

by t

he k

inet

ic

ener

gy

of t

he m

eta

lC

lose

d by

the

kin

etic

en

erg

y of

the

met

al

Clo

sing

tim

e (m

s)10

01

11

1

SCO

PE

Al /

Mg

Zn-

--

Sho

t w

eig

ht A

l (kg

)4

– 25

0,3

– 1,

51

– 12

6 –

2512

– 4

5

Sho

t w

eig

ht M

g (k

g)3

– 17

0,07

– 1

0,7

– 8

4 –

168

– 30

Sho

t w

eig

ht Z

n (k

g)-

0,2

– 4

3 –

20-

-

TEC

HN

ICA

L D

ATA

Va

lve

Com

pens

ator

Va

lve

Com

pens

ator

Va

lve

Com

pens

ator

Va

lve

Com

pens

ator

Va

lve

Com

pens

ator

Wid

th (m

m)

130

130

6363

100

100

140

140

150

150

Dep

th (m

m)

100

8063

,463

,588

,988

,910

810

813

9,7

139,

7

Hei

ght

(mm

)13

413

476

7512

712

615

215

117

117

0

Wei

ght

(kg)

1310

,83

2,3

9,6

8,4

1916

,428

,425

,4

(su

bje

ct t

o ch

an

ge)

SW

ISS

MA

DE

FON

DA

RE

X |

Pro

du

cts

Pro

du

cts

| F

ON

DA

RE

X

25

THE

TALE

NT

OF

AER

OD

YNA

MIC

S

Pro

du

cts

| F

ON

DA

RE

X

2627

CH

ILL-

BLO

CKS

SC

CZ /

SC

S

SCS

100

SCS

30SC

S 60

SCC

Z 12

CH

ILL-

BLO

CK

S

Efci

ent

eva

cua

tion

until

th

e di

e is

com

plet

ely

lled

. Sol

idi

catio

n of

m

eta

l in

the

aer

od

y-na

mic

pro

le.

SC

CZ

(Ste

el C

hill

Co

mp

act

Zin

c)S

CS

(Ste

el C

hill

Sta

nd

ard

)

SCS

60 /

100

/ 1

40

Als

o a

vaila

ble

with

w

ate

r co

olin

g.

CH

ILL-

BLO

CK

SC

CZ

12C

HIL

L-B

LOC

K S

CS

30C

HIL

L-B

LOC

K S

CS

60C

HIL

L-B

LOC

K S

CS

100

CH

ILL-

BLO

CK

SC

S 14

0

Die

ca

stin

g m

ach

ine

tonn

ag

e (t

)<

20

0 a

ppro

x.<

40

0 a

ppro

x.20

0 –

120

080

0 –

280

016

00

– 45

00

CH

AR

AC

TER

ISTI

CS

Clo

sing

sys

tem

So

lidi

cati

on o

f m

eta

l in

the

pro

leS

olid

ica

tion

of

met

al

in t

he p

role

So

lidi

cati

on o

f m

eta

l in

the

pro

leS

olid

ica

tion

of

met

al

in t

he p

role

So

lidi

cati

on o

f m

eta

l in

the

pro

le

SCO

PE

Al /

Mg

-

Zn-

-

Sho

t w

eig

ht A

l (kg

)-

0,1

– 1,

50,

7 –

105

– 22

10 –

40

Sho

t w

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300

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Ser

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Con

sulti

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Ser

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