u.s. fda regulations · facility inspections fda inspections are designed to: •identify food...
TRANSCRIPT
U.S. FDA Regulations:Exporting Food to the United States
Anna Benevente | Senior Regulatory Specialist
Overview
How Does FDA Work?01
02
03
06
04
05
07
PREDICT: Your Reputation with FDA
Food Facility Registration
Prior Notice
Food Canning
Labeling
FSMA
How Does FDA Work?
Myth vs Fact
Common Myths
• FDA “approves” facilities
• FDA “approves” products
• FDA requires submissions of labels or an inspection before marketing products
For products they regulate:
• Congress passes a law
• FDA writes the “regulation” into the CFR
• Educator, but also enforcer
• Inspections in port
• Inspections overseas at factories
PREDICT
PREDICT: System for determining which shipments to examine or sample at the port
Prioritize higher risk shipments, considering:
• Inherent product risk
• Shipper’s FDA compliance history
• Also uses randomization for an additional level of security
Factors that can alter PREDICT score:
• Invalid registration number
• Labeling errors
• Failed FDA facility inspection
• Consumer complaint
• History of detentions
How does FDA work?
Enforcement
• Inspections
• Import Refusals
• Import Alerts
• Warning Letters
• Suspension of registration
• Civil and criminal penalties
BURDEN IS ON YOU TO COMPLY
Your $ + Your Reputation
Basic FDA RequirementsRegistration, U.S. Agent & Prior Notice
Food Facility Registration
- Bioterrorism Act of 2002
- Facilities that manufacture, process, pack or store food (including beverages and dietary supplements)
- Foreign facilities must designate a U.S. Agent
- Unique Facility Identifier beginning October 2020 (e.g., DUNS)
- Facility Information
- Name
- Corporate Entity Type
- Physical Location
- Trade Names Used
- Contact Information
- Product Information
Requirements Information
FDA Registration
Exemptions
- Trading Companies
- Personal Residences
- Transportation Only
- Farms
- Retail Food
- Fishing Vessels
- Facilities Regulated by the U.S. Department of Agriculture (most meat, poultry, and some egg products)
Renewal
Food Facility Registration Renewal
- Every two years, on even-numbered years
- Facilities must consent to FDA inspection
- Failure to renew results in invalidated registration, is a “prohibited act”
- FDA purges database beginning of odd year following each renewal cycle
2020
Failure to Renew = Cancelled Registration
FDA RegistrationFDA Registrations by Country
- Canada
- 2018: 6,721 Difference: 21%
- 2019: 5,299
Prior Notice
Notification to FDA
- Detention in port if not filed
- Includes information about the shipment and the facility
- May be filed by exporter, importer, or third party
NOTE: Required even for samples
Food Canning Establishment (FCE)Registration and Process Filing
Food Canning Establishment
• Final pH > 4.6 ( certain tomato products > 4.7)
• Water activity (aw) > 0.85
Examples: coconut water, tuna, UHT milk
• Final pH ≤ 4.6
• Water activity (aw) > 0.85
Examples: hot sauces, baby food puree, juices
Low-Acid Canned Food Acidified Food
Low-Acid / Acidified Foods
Food Canning Establishment (FCE) and Submission Identifier (SID)
• Each facility that produces a low-acid or acidified canned food (LACF) intended for U.S. market must be registered
• Filing of processing information for all low-acid or acidified foods produced in the factory [submission identifier]
• Each individual product in each distinct container must have its own SID
www.fcewizard.com
• Identify whether your products are subject to FCE-SID regulations
• Receive and share a PDF report detailing the possible requirements
www.sidverifier.com
• Verify if a particular SID is currently on file in FDA’s database
• Avoid time-consuming detentions and entry errors at port
FCE Wizard & SID Verifier
Food Labeling
2014:
Regulatory History
Based upon new research and nutritional data, FDA issued two Proposed Rules to modify the current Nutrition Facts Label
Supplemental proposed rule addressed "added sugars“
Two Final Rules issued that mandate new Nutrition Facts Label
2016:2015:
Enforcement Date: 2020
Changes to other formats permitted for special packaging and/or certain products:
Additional Label Formats
Simplified Linear
Tabular
Compliance Dates
Compliance Dates
• FDA allows industry time to incorporate the new rules into their packaging
• Based upon the annual food sales of the manufacturer• Sales > $10 Million: Jan 01, 2020• Sales < $10 Million: Jan 01, 2021
• Extension granted to manufacturers of certain cranberry products and single ingredient syrups/sugars due to recent changes to guidance for “added sugars” declaration on such products: July 01, 2021
1. Regulated by the U.S. Department of Agriculture, but applies to FDA-regulated food products as well.
2. Canada and the U.S. have an “equivalency arrangement” for organic certification.
3. Products made with 100 percent organic ingredients may use the USDA Organic Seal or the term “100 percent organic.”
4. Products made with at least 95 percent organic ingredients may use the USDA Organic Seal or the term “organic”.
5. Products made with 70 to 95 percent organic ingredients may use the phrase “made with organic _____________.”
6. Products made with less than 70 percent organic ingredients may only disclose individual organic ingredients in the ingredient statement.
Labeling Food as “Organic”
FSMA: FDA’s Shift to Being Proactive
FSMA Rules & Dates
January 4, 2011Food Safety Modernization Act (FSMA) signed into law
2011
November 27, 2015- Foreign Supplier Verification Program (FSVP)- Third Party VerificationProduce Safety
2015 2016 2016
04
JAN17
SEP
27
NOV
06
APR
27
MAY
April 6, 2016Sanitary Transportation
November 14, 2016Voluntary Qualified Importer Program (VQIP)
14
NOV
May 27, 2016Intentional Adulteration
September 17, 2015Preventive Controls for Human & Animal Food
SHIFTING FDA FROM REACTIVE TO PROACTIVE
Preventive Controls RuleHARPC (Food Safety Plan)
21 CFR 117 & 21 CFR 507
Applicability
How?- Sanitations Controls- Supply Chain Controls- Recall Plans
Preventive Controls - Reduce risks associated with FDA-Registered Human & Animal Food Facilities
[21 CFR 117]
Human Food
[21 CFR 507]
Animal Food
Including:- Food additives- GRAS Substances- Dietary Ingredients
HACCP vs HARPC
The Food Safety Plancan also be referred to as a HARPC Plan
Taken from “Hazard Analysis and Risk-based Preventive Controls for Human Food: Draft Guidance for Industry”
Assign PCQI
Preventive
Controls
Record
Keeping
Verification
Monitoring
Procedures
Preventive Controls Qualified
Individual (PCQI)
Qualified Through Education & Training
MUST BY DEVELOPED BY A
Corrective
Actions
Food Safety
Plan
Re-Analysis
Hazard
Analysis
Supply Chain
Program
Recall
Plan
Exempt
- Retail Establishments
Restaurants and Stores
Facilities01
- Juice
- Seafood
- Dietary Supplements
- Alcoholic Beverages
- USDA-Regulated Products
Foods02
- Farms
- Stored Packaged Foods
No exposure to environment
Includes animal feed
Modified Requirements
In 3 preceding calendar years, business: - Must average annual sales of <$500,000 - At least 50% of sales to local consumers
Qualified Facility
In 3 preceding calendar years, company:- Must average <$1,000,000 in annual sales- Market value of unsold food inventory is <$1,000,000
-
Very Small Business
A Qualified Facility attestation must be submitted and accepted by FDA. (Exempt from Subpart C & G)
Attestation Applicability
Foreign Supplier Verification Program (FSVP)21 CFR 1.500-1.514
31
• Perform risk-based foreign supplier verification activities to verify that:
• Food is produced in compliance with the applicable FDA regulations
• Food is not adulterated
• Food is not misbranded (concerning food allergens)
• Aligns with the requirements for the Supply Chain Program in the HARPC regulation
U.S. Importer FSVP Requirements
*For each food category per foreign supplier
FSVP Components
FSVP Requirements
Importers need to check supplier’s Food Safety Plans in order to be in compliance with FSVP requirements
Supplier 1Food Safety Plan
Supplier 2Food Safety Plan
Supplier 3Food Safety Plan
• Agreement between Canada and the United States, signed in May 2016
• Mutual recognition of each other’s food safety systems as being comparable in terms of control measures and monitoring
• Ensures greater regulatory cooperation, information sharing, collaboration, and more efficient use of resources
• Subject to review and reassessment
• Allows FDA to focus efforts on food imported from countries where the agency does not have the same level of confidence in their food safety system
Food Safety Systems Recognition Arrangement (FSSRA)
• Modified FSVP requirements for U.S. importers of food covered under the agreement:
• Do not have to conduct a hazard analysis• Do not have to conduct supplier evaluation for approval and
verification
• To qualify, a business must:• Be licensed under the Safe Food for Canadians Regulations
(SFCR)• Be on the SFCR list of licensed food manufacturers in good
regulatory standing• Operate with an acceptable Preventive Control Plan (PCP) and
maintain acceptable traceability documents
• Companies on the list will also meet FSVP requirements for food safety controls
Food Safety Systems Recognition Arrangement (FSSRA)
FSVP Agent
• FSVP rule defines “importer” as “the U.S. owner or consignee of an article of food that is being offered for import into the United States.”
• Different from U.S. Customs and Border Protection’s “importer of record”
• FSVP Importer must be in the United States
• What if there is no owner?• US warehouse • Trade show samples
• If there is no U.S. owner or consignee, the importer is the U.S. agent or representative of the foreign owner or consignee, as confirmed in a signed statement of consent
FDA Food Facility Inspections
Facility Inspections
FDA INSPECTIONS are designed to:
• Identify food safety problems before products arrive in the U.S. or enter interstate commerce
• Determine compliance status of facilities
• Help FDA make admissibility decisions
• Ensure that food products meet U.S. requirements under the Food, Drug, & Cosmetic (FD&C) Act.
Inspection Selection
• Facility’s risk profile:
• Product Risk
• Process Complexity
• Facility compliance history (refusal rates, previous inspection results, etc.)
• New exporters shipping large volumes
• Convenience (FDA typically inspects 4-8 facilities per trip)
• Notice is sent by email to:
• Registrant’s email as indicated in the food facility’s FDA registration
• U.S. Agent via email
• Email will come from: @fda.hhs.gov
• 5 Days to Respond
• Provide additional data
• Refusal to respond or refusal to allow an inspection may cause “increased sampling, refusal of admission, or other regulatory action.”
Inspection Process: “NOTICE OF INSPECTION”
Inspection Process
“Factory Profile Information” Form
Once you reply, FDA’s Office of Regulatory Affairs will contact you:
◼ May take days, weeks, or months (or never)
◼ Coordinate inspection date
◼ Ask you to complete and return a “Factory Profile Information” form to FDA
◼ FDA will then come back with name of investigator, their flight info, ask you to make hotel reservations, and maybe even ask you to provide ground transportation.
A single inspection may focus on multiple requirements
For example, a canned tuna product may be inspected for compliance with:
• Seafood HACCP (21 CFR 123)
• Low Acid Canned Foods (21 CFR 113)
• Current GMP (21 CFR 110) / (21 CFR 117)
• Food Labeling (21 CFR 101)
• Emergency Permit Control (21 CFR 108)
Applicable FDA Regulations
Inspection Process
01 Day 02 Day
◼ Introductions
◼ Opening Meeting
◼ Quick Tour
◼ Document Review
◼ Most time spent in factory
◼ Closing meeting with management
◼ Delivery of form “483” “Inspectional Observations”
TYPICALLY 2 DAY PROCESS
End of Inspection
FDA will almost always issue a form “483 Inspectional Observations” at end of visit
◼ Identifies deficiencies
◼ Left with management
◼ Provides contact details for your response within 15 business days
Helpful tips:
1. Don’t argue with the inspector;
2. Fix small issues on site to avoid mention on 483;
3. When respond to FDA, provide documentary evidence.
Post Inspection
After you respond to FDA (or if you never respond), they will eventually classify the inspection:
◼ No Action Indicated (NAI)
◼ Voluntary Action Indicated (VAI)
◼ Official Action Indicated (OAI)
FDA discloses the final inspection classification in an online database: http://www.accessdata.fda.gov/scripts/inspsearch/
Or visit: www.fdamonitor.com
Publicly available to customers and competitors
OAI Actions
• Warning Letter (which you could respond to)
+ “Close Out Letter”
• Detentions at the port
• Registration suspension
• Re-inspection under FSMA
Recommendations
Preparedness is critical
• Most companies think they are prepared, but they’re not. Having a review by an external expert is often highly beneficial
• Immediately address simple issues found during the inspection process
• Respond to the 483 with evidential solutions, not with vague answers
Registrar Corp’s Solutions
Registrar Corp provides a full range of fixed-fee compliance services:
• Registration & U.S. Agent Service
• Prior Notice Filings
• Labeling, Ingredient, and Product Review
• LACF
• FCE Wizard, SID Verifier
• Food Safety and FSMA Compliance Services
• Mock Inspections, FDA Compliance Monitor, FSMA Wizard
• Detention Assistance
• DWPE Petition Submissions
• “FDA Compliance Monitor” (www.fdamonitor.com)
Questions & Answers
CONTACT US
Registrar Corp Headquarters
144 Research Drive
Hampton, Virginia
USA 23666
P: +1-757-224-0177
F: +1-757-224-0179
International Offices: www.registrarcorp.com/offices