unlimited production options for sanitary napkins and

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Unlimited production options for sanitary napkins and panty liners. DEDE 300 FEMININE HYGIENE MACHINE

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Page 1: Unlimited production options for sanitary napkins and

Unlimited production options for sanitary napkins and panty liners.

D E D E 3 0 0F E M I N I N E H Y G I E N E M A C H I N E

Page 2: Unlimited production options for sanitary napkins and

Durable converting solutions backed by responsive service and support.

The fully servo-driven JOA® DEDE 300 Platform can

produce many options of feminine hygiene products,

specifically sanitary napkins and panty liners. A smart,

economical solution, the DEDE 300 is efficient, easy to

handle, and produces high output. And with JOA®

upgrade kits, you can always add components with

minimal investment and downtime.

Service and support for DEDE machines is readily

available through the JOA® European Technology

Team located in Germany—ensuring fast replacement

parts delivery through trusted local suppliers and

manufacturers, deep engineering expertise, and

responsive technical support.

Page 3: Unlimited production options for sanitary napkins and

Process flexibility to meet your product feature needs.We customize core formers to meet your product variation needs, including continuous or discrete cores, 2D or 3D designs, and fluff or airlaid composition. Sanitary napkins are available in both anatomic and wing shapes, and you can choose from multiple elastic and wrapping options. Graphics and patterns can be applied to the products in-line with our multi-color flexographic printer. We can also conduct proof of principle testing with any materials of your choice.

Innovative technologies improve efficiency and quality.The proprietary Turn and Pitch (TAP) unit turns a product and transfers it to a conveyor for pouch wrapping. This is done with one unit at high speeds, eliminating the need for two units and multiple hand-offs which could lead to registration or placement errors.

MACHINE SPEEDUP TO 250 METERS PER MINUTE

PANTY LINER SPEEDUP TO 1500 PRODUCTS PER MINUTE

SANITARY NAPKIN SPEEDUP TO 800 PRODUCTS PER MINUTE

BASE MACHINE SIZE34M X 8M X 3.5M(L X W X H)

THESE REPRESENT BASE CONFIGURATIONS. WE CAN ENGINEER A MACHINE TO YOUR SPECIFIC REQUIREMENTS.

Page 4: Unlimited production options for sanitary napkins and

Machine FeaturesConfigured to Your Needs• Flexible machine processes

are custom designed to your specific requirements

• Integrates with customer-specified commercial hardware

• Modular frame design enables easy upgrades and modifications

Ensure Quality with Custom Inspection System• Proprietary Vision Control System

enables customized product inspections at full speed

• Single product rejection— at speed—eliminates unnecessary waste

Low Scrap and Auto-Correct Systems Minimize Waste• Patented Acquisition Distribution

Layer (ADL) inverter correctly orients material, eliminating product defects and material waste

• Patented cuff-fold correction system spots and auto-corrects open cuff folds

• Auto-correction systems eliminate machine stoppages

Superior Production Speeds• Turret unwinds splice raw material

at full machine production speed• Full servo technology

Operator Safety and Ease of Use• Ergonomic, operator-friendly

Human Machine Interface (HMI)• Custom sound abatement

Fully Compliant• Global safety and

electrical compliance • Meets CE/NFPA/OSHA

compliance and regulations

Responsive Support to Reduce Downtime • Remote assistance for

real-time service• Onsite service• Flexible Operator and Maintenance

training at start-up and available throughout the life of the machine

Optional Machine FeaturesImprove Production Efficiency and Quality• Advanced Recipe Manager (ARM)

saves product SKU details for faster product changeout

• Turn and Pitch (TAP) unit positions product for wrapping in one seamless process, eliminating potential for placement errors or product defects

• Soft sides folding process inline• Ultrasonic technology available for

adhesive-free solutions that reduce material costs

Use Data to Make Better Decisions• Customer-specific production

data collection• Data trending and remote

support capabilities

Stacking Options• Folded and unfolded stacking

with a bypass process• Automatic pendulum stacking unit

Product Customization• Flexographic printing with up to

four colors for topsheet or ADL• Single product pouch wrapping• Universal Foam Applicator• Wing folding with bridge tape• Perfume system

Page 5: Unlimited production options for sanitary napkins and

Technology for every product feature you need.

Page 6: Unlimited production options for sanitary napkins and

Products

PRODUCT TYPES Panty liners

Sanitary napkins—anatomic or wing-shaped

PRODUCT SIZES Overall length: 155–340 mm

Overall width: 45–170 mm

Core Forming

CORE TYPES 2D or 3D single

Continuous or discrete

Shaped or straight

CORE COMPOSITION Fluff with or without SAP

Airlaid

Options

TOPSHEET 3-piece topsheet design

Topsheet cover

Flexographic printing for topsheet or ADL (up to 4 colors)

FOLDING & WRAPPING Tri-folding unit for single wrap (loose in pouch)

Tri-folding unit for quick-wrap (glued into pouch)

WINGS Flexi wings

Bridge tape for wings

OTHER Cuff leak protection

Acquisition layer

Soft edge fold

Finger lift tab

Perimeter and end sealing

Customize your products with multiple options.

Page 7: Unlimited production options for sanitary napkins and

Optional Soft Wing

Topsheet Cover

Absorbent Core

Poly Backsheet

Release Paper

Pouch Wrap Material

Optional Finger Lift Tab

Panty Liner Sanitary Napkin

3-piece Topsheet or Textile Edges

Topsheet Cover

Flexographic Printing

Optional Acquisition Layer

Absorbent Core

Poly Backsheet

Release Paper

Pouch Wrap Material

Optional Finger Lift Tab

Page 8: Unlimited production options for sanitary napkins and

Improving the way products are produced worldwide. For nearly a century, Curt G. Joa, Inc. has provided innovative hygiene and specialty product converting platforms and technologies. At JOA, we design solutions for complex production problems based on a deep understanding of the goals each customer seeks to accomplish. Backed by proactive support, our state-of-the-art solutions are recognized for speed, quality and innovation the world over.

JOA® Machine Platforms.Ingenious technologies.Unrivaled efficiency.

We engineer it. We build it. We test it. We guarantee it. Our team develops platforms and modifications for a broad range of customers. With engineers dedicated to designing each platform and expertise in a wide range of manufacturing processes, we help you deliver exactly what consumers want—now and in the future.

© Curt G. Joa, Inc. 2021 | All Rights Reserved | JOA is a registered trademark

North America 1.920.467.6136 | JOA.com | Sheboygan Falls, Wisconsin

Germany +49 (0) 2651 800 10 | JOA-Europe.de | Mayen, Germany

East Asia +81-90-2066-2949 | Nara, JapanSEE IT ONLINE

Adult Incontinence

Baby Care

Feminine Hygiene

Underpad Light Incontinence

Specialty Upgrade Kits