unit-1basis electronic component

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    Classification of Resistor

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    Resistors

    Fixed Variable

    Carbon Wire wound metal film

    Carbon

    Composition

    Carbon film

    Power type Precision type

    potentio

    meters

    Carbon Wire wound

    1. Rheostats

    2. LDRs

    3. Thermistors4. Varistors

    5. Trimmers

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    Fixed Resistors

    Resistors whose ohmic values remain fixed at a

    constant value

    Carbon Resistors:

    (i) Carbon composition resistors

    (ii) Carbon film resistors

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    Carbon composition resistors

    made of finely divided carbon or graphite mixed

    with a resin binder in suitable proportion needed

    for the desired resistance valueavailable in values of 1 to 20 M

    power rating 1/10, 1/8, , , 1, 2 watts

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    Advantages

    smaller in size compared to wire wound

    resistors

    very wide resistance range is available

    cheapest resistors

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    Disadvantages

    No precision and have very high toleranceGet easily heated and crack down on soldering

    Resistance values vary with aging

    Not useful for applications involving power above5 W

    Application

    Used for all general purpose circuits (Radio, T.V.etc)

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    Carbon film resistorsManufactured by depositing very thin film of

    carbon on to a substrate of ceramic or glass tube

    Thin film (5m) resistors

    Advantages

    Available in all resistor values, from

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    Disadvantages:

    Can not withstand high temperatures

    Can not withstand to mechanical shocks

    Can not withstand to atmospheric moisture and

    humidity

    Chemically reactive

    Applications:

    Used in high frequency performance circuits(computers, telephonic circuits and amplifiers)

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    Wire wound resistors

    The higher the resistivity of a conductor, the

    higher its resistance.

    The longer the length of a conductor, the higherits resistance.

    The lower the cross-sectional area of a

    conductor, the higher its resistance.

    The higher the temperature of a conductor, the

    higher its resistance.

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    Constructed from a long fine wire (nickel-chromium)

    wound on a ceramic core

    Two types: (i) power wire wound resistors(ii) precision wire wound resistors

    Power wire wound resistors types:

    low power-----3, 5, 10 watts

    medium power----- 10 to 60 watts

    high power-----60 to 1000 watts

    Precision wire wound resistors :

    available up to 5 W with 0.5% and 1%

    tolerances and useful upto 5 to 10 MHz

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    Advantages:

    accurate resistance values, very low tolerance(0.01%)

    withstand large power dissipation

    used in high temperature situationsCapable of carrying large currents

    Can withstand mechanical shock and vibration

    Used in high voltage circuits

    Do not change much with aging i.e. stable

    resistance values.

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    Disadvantages:

    very large in size and weight

    Very costlyPower type wire wound resistors are not suitable

    beyond 200 KHz due to inter-winding inductance and

    capacitanceWires can break, leads to breakdown of the circuit

    in which these resistors are used

    Applications:Power type---loads in TV receivers

    Precision type----bridges, voltmeters and other

    instruments

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    Variable resistors can have two or three

    terminals. Most have three.

    Variable resistors are classified as a rheostat or a

    potentiometer, depending upon the application.

    Rheostat: Two- or three-terminal device used as a

    variable resistor

    Potentiometer: Three-terminal device used for

    controlling potential levels

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    Rheostats

    used to vary relatively large values of currents

    either ac or dc

    nichrome wire is wound on a groovedcylindrical tube

    Wire is coated with various enamel

    Silicone cement is used for secure the wire

    permanently to the ceramic body

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    Some have a sliding contact, some have fixed

    tapping

    Ends of resistance wire and movable contact

    are connected to three lug terminals

    circular type rheostat provided with an

    enclosure for dust and moisture, called dimmer

    stats or toroids

    Available from 1to 10 K with a power rating

    up to 100 watts

    Can withstand max temp. 300 degree C.

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    Circuit symbols

    Applications:heater, oven controls, light dimming controls, dc

    motor speed control, arc welding etc

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    Potentiometer

    Most potentiometers have threeterminals as shown.

    Two of them connected to the ends

    of the carbon track the other terminal

    is connected to the arm that contactsthe resistor element by a metal spring

    wiper.

    As the shaft of the control is rotated

    the variable arm moves the wiper tomake contact at different points on

    the resistive element.`

    Figure 3.24

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    Smaller variable resistors----pots

    Three terminals

    Arrow indicates the movable contact

    Position of arrow determines the resistance

    value

    Types: Carbon potentiometers and wire

    wound potentiometers

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    Parameter

    1. Element

    2. Resistance

    values

    3. Power

    rating

    4. Taper

    5. operation

    6. Applications

    Carbon pots

    Carbon

    composition

    High

    Low

    Easy

    Silent

    Volume and tone

    controls in radio,focus & constract

    control in TV

    Wire wound pots

    Wire

    Low

    High

    Difficult

    Noisy

    Small motor control,

    servo control cktsetc.

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    Need for tapering

    In pots, the manner in which the resistance

    varies with the rotation of shaft, called tapering

    Used to maintain various values of resistance

    Types: Linear tapering and Non-linear tapering

    Linear---resistance changes in direct proportion

    to shaft rotation, found in general purpose control

    and TV picture adjustment

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    R changes more gradually at one end withbigger changes at the opposite end

    Non-linear tapering----resistance change is

    not direct proportion to shaft rotationLogarithmic taper used for audio volume

    control and tone control

    Pots are either left hand or right handtapered

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    Types of Resistors

    The resistance between theoutside terminals a and c isalways fixed at the full ratedvalue of the potentiometer,regardless of the position ofthe wiper arm (b).

    The resistance between thewiper arm and either outsideterminal can be varied from aminimum of 0 to amaximum value equal to thefull rated value of the

    potentiometer.The sum of the resistances

    between the wiper arm andeach outside terminal willequal the full rated resistance

    of the potentiometer.

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    Temperature Effects

    Temperature has a significant effect on the

    resistance of conductors, semiconductors and

    insulators.For good conductors, an increase in temperature will result in an

    increase in the resistance level. Consequently, conductors have

    positive temperature coefficients.

    For semiconductor materials, an increase in temperature will result

    in a decrease in the resistance level. Consequently, semiconductorshave negative temperature coefficients.

    The resistance of alloys increases with the rise in temperature but

    this increase isvery small and irregular.

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    Temperature Effects

    Inferred absolute temperature

    Resistance increases almost linearly with an increase in

    temperature to the inferred absolute temperature of 234.5C

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    Temperature coefficient of resistance

    The change in resistance of a material with rise in temperature

    can be expressed by means of the temperature coefficient of

    resistance

    Consider a conductor having resistance Ro at 0oC and Rtat t

    oC.

    Then in the normal range of temperatures, the increase in

    resistance i.e. (Rt - Ro) is

    Directly proportional to the initial resistance

    Directly proportional to the rise in temperature

    Depended on the nature of the material

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    Temperature EffectsTemperature coefficient of resistance

    The higher the temperature coefficient of resistancefor a material, the more sensitive the resistance levelto changes in temperature.

    When we use the temperature coefficient equationwe see that copper is more sensitive to temperaturevariations than is silver, gold, or aluminum.

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    Thermistors

    A thermistor is a two-terminal semiconductor device whose resistance istemperature sensitive.

    Increase in current through the device will raise its temperature,

    causing a drop in its terminal resistance, negative temp. coefficientMaterials employed in the manufacture of thermistors include oxides

    of cobalt, nickel, strontium and manganese.

    Resistance values: from 0.5to 10M

    Temp. range: -100oC to +350oCShapes: beads, discs, rods

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    Thermistor characteristics

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    Applications:

    Used for measurement and control of temp. as inovens

    Used for power measurement

    Used for detection of thermal conductivity

    Used as a thermal relay

    Used for fluid flow sensing and flow rate

    measuring device

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    Sensistors

    Resistance value increases with increasing

    temperature

    Positive temperature coefficient of resistance

    made by using very heavily doped

    semiconductors so that their operation is similar

    to PTC type thermistors.Temp. range: 100oC to 400oC

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    Sensistor characteristics

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    Applications:Used for temp. sensor

    Used for thermal relay

    Used for temp. sensitive controlled devices